A magnetic flux controllable wheel hub motor and a design method thereof

By designing a flux-controllable hub motor, and adopting a trapezoidal magnetic barrier and a double-layer arc-shaped permanent magnet structure, a magnetic circuit with self-leakage magnetic field and inter-pole leakage magnetic field is constructed. This solves the performance problem of automotive permanent magnet motors under varying operating conditions, improves output torque and speed range, reduces weak magnetic copper loss in the high-speed range, and achieves efficient motor operation.

CN121689623BActive Publication Date: 2026-04-21NANTONG UNIV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NANTONG UNIV
Filing Date
2026-02-10
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing automotive permanent magnet motors are unable to meet the performance requirements of varying operating conditions in terms of wide speed range, efficiency in the high-speed range, and magnetic field control, and their structural complexity and power density are reduced.

Method used

Design a flux-controllable hub motor, which adopts a trapezoidal magnetic barrier and a double-layer arc-shaped permanent magnet structure to construct a self-leaking magnetic circuit and an inter-pole leakage magnetic circuit. The magnetic flux is controlled by adjusting the armature current to achieve flexible adjustment of the magnetic flux.

Benefits of technology

It improves the output torque and speed range of the motor under different operating conditions, reduces the back electromotive force and weak magnetic copper loss in the high-speed range, and improves the operating efficiency and reliability of the motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention belongs to the field of electric vehicle motors, and particularly relates to a flux-controllable hub motor and its design method. This invention simultaneously constructs a "self-leakage magnetic circuit" and an "inter-pole leakage magnetic circuit" on the rotor. By changing the armature current under different operating conditions, the leakage magnetic flux and effective magnetic flux of the motor are jointly adjusted, which helps to improve output torque and widen the speed range. Furthermore, by rationally designing key parameters such as the length of the inter-pole leakage magnetic circuit and the length of the self-leakage magnetic circuit on the motor's leakage magnetic circuit, the d-axis flux linkage is increased in low-speed conditions and decreased in high-speed conditions, ultimately achieving enhanced flux controllability across all operating conditions.
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Description

Technical Field

[0001] This invention belongs to the field of electric vehicle motors, and particularly relates to a flux-controllable hub motor and its design method. Background Technology

[0002] To promote green development and alleviate the energy crisis and environmental pollution caused by the development of traditional gasoline-powered vehicles, the automotive industry is transforming towards electrification, connectivity, and intelligence, becoming the mainstream trend. Among these, electric vehicles, especially pure electric vehicles, are booming globally due to their advantages such as energy saving, emission reduction, simple structure, and high driving comfort. Electric vehicles typically operate under various conditions, including frequent acceleration / deceleration, hill climbing, and high-speed cruising, which places more stringent demands on the drive motor, the core power component of electric vehicles, in terms of power density, speed range, and efficiency.

[0003] Chinese patent CN202110326447.8 proposes a hybrid excitation concept, which adds an electric excitation winding to the traditional permanent magnet motor. By adjusting the magnitude and direction of the current in this electric excitation winding, the total magnetic flux of the excitation source is changed, thereby controlling the total magnetic flux of the motor. Therefore, it can also be called a variable excitation source permanent magnet motor. However, the excessively high electric current density and the resulting additional heat place more stringent requirements on the cooling system of this type of motor, and the additional copper losses inevitably lead to a reduction in efficiency.

[0004] To address the aforementioned issues, Chinese patent CN202010090457.1 proposed the concept of a "memory" motor. This involves introducing permanent magnet materials (such as AlNiCo) capable of online magnetization adjustment, along with magnetizing windings, into the permanent magnet motor. By applying a short-time demagnetizing (or magnetizing) current, the magnetization intensity of the permanent magnet material can be adjusted online, changing the magnetic flux of the permanent magnet source, thus achieving flexible adjustment and control of the motor's total magnetic field. Therefore, it can also be called a variable permanent magnet source permanent magnet motor. However, in this type of variable permanent magnet source permanent magnet motor, to achieve effective adjustment of the air gap magnetic flux under different operating conditions, an additional magnetizing winding and corresponding control circuit are required. This objectively increases the complexity of the motor system structure and, to some extent, reduces the motor's power density and reliability.

[0005] It is evident that automotive permanent magnet motors still face challenges in balancing wide speed range, high-speed efficiency, and magnetic field control, making it difficult to fully meet the diverse performance requirements of automotive drive motors under varying operating conditions. Summary of the Invention

[0006] To address the aforementioned problems, the present invention aims to provide a flux-controllable hub motor to meet the diverse performance requirements of automotive drive motors under varying operating conditions, and to provide a design method for this automotive permanent magnet motor based on enhanced flux controllability.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] In a first aspect, the present invention provides a flux-controlled hub motor, the flux-controlled hub motor comprising:

[0009] stator;

[0010] The rotor is coaxially mounted outside the stator;

[0011] Inside the rotor, m trapezoidal magnetic barriers, m sets of double-layered arc-shaped permanent magnets, and m sets of double-layered arc-shaped magnetic barriers are arranged alternately along the circumference, where m is an integer greater than 3;

[0012] The center of the trapezoidal magnetic barrier is located on the d-axis, and each trapezoidal magnetic barrier does not contact the outer edge of the rotor;

[0013] The double-layer arc-shaped magnetic barrier consists of two arc-shaped magnetic barriers with identical structures, the center of which is located on the q-axis;

[0014] The double-layer arc-shaped permanent magnet comprises two arc-shaped permanent magnets with the same structure. One end of the arc-shaped permanent magnet is in contact with the end of its corresponding arc-shaped magnetic barrier, while the other end is not in contact with the end of its corresponding trapezoidal magnetic barrier.

[0015] The arc-shaped permanent magnets are magnetized radially, with the arc-shaped permanent magnets on the same pole being magnetized in the same direction, and the arc-shaped permanent magnets on adjacent poles being magnetized in opposite directions.

[0016] Furthermore, the main magnetic circuit path of the flux-controllable hub motor is as follows: S pole of the inner arc-shaped permanent magnet - N pole of the outer arc-shaped permanent magnet - outside of the rotor - S pole of the adjacent outer arc-shaped permanent magnet - N pole of the adjacent inner arc-shaped permanent magnet - air gap - stator teeth - stator yoke - stator teeth - air gap - inside of the rotor - S pole of the permanent magnet.

[0017] Furthermore, the self-leaking magnetic path of the flux-controllable hub motor is as follows: S pole of the inner arc-shaped permanent magnet - N pole of the outer arc-shaped permanent magnet - outside of the rotor - self-leaking magnetic bridge - S pole of the inner arc-shaped permanent magnet.

[0018] Furthermore, the inter-pole leakage magnetic path of the flux-controllable hub motor is as follows: S pole of the inner arc-shaped permanent magnet - N pole of the outer arc-shaped permanent magnet - outside of the rotor - S pole of the adjacent outer permanent magnet - N pole of the adjacent inner arc-shaped permanent magnet - inside of the rotor - S pole of the inner arc-shaped permanent magnet.

[0019] Furthermore, m=10.

[0020] Furthermore, the radial width of the arc-shaped magnetic barrier is uniform. Specifically, the radial width refers to the width along the thickness direction.

[0021] Furthermore, the long side B of the trapezoidal magnetic barrier a With short side B b The structural relationship is 1.5 ≤ (B a / B b ≤2.5.

[0022] Furthermore, the low-speed operation of the flux-controlled hub motor accounts for 40% of the total operating conditions (m1), and the high-speed operation accounts for 60% of the total operating conditions (m2). The long side B of the trapezoidal magnetic barrier... a =22mm, the short side B of the trapezoidal magnetic barrier b =18.2mm, circumferential length L of the arc-shaped permanent magnet pm =25.1mm, radial width H pm =4mm, circumferential length ω between the poles of the arc-shaped permanent magnet rib =35mm, air gap length g=1mm, arc length ω corresponding to a pair of poles g =91mm, proportionality coefficient k is 34, proportionality coefficient t is 15, and the radial distance C from the outer edge of the trapezoidal magnetic barrier to the outer edge of the rotor is... d The radial distance C between the outer edge of the trapezoidal magnetic barrier and the outer arc-shaped permanent magnet b The sum is 8mm.

[0023] Furthermore, C d =5mm, C b =3mm.

[0024] Secondly, the present invention provides a design method for the above-mentioned flux-controlled hub motor, wherein the design method comprises: determining the radial distance C between the outer edge of the trapezoidal magnetic barrier and the outer edge of the rotor according to the following formula. d The radial distance C between the outer edge of the trapezoidal magnetic barrier (8) and the outer arc-shaped permanent magnet. b sum:

[0025]

[0026] Where g is the air gap length, ω g It is the arc length corresponding to a pair of poles, μ0 is the free permeability, and ω rib t is the circumferential length between the poles of the arc-shaped permanent magnet, m1 is the proportion of the low-speed condition to the total condition, m2 is the proportion of the high-speed condition to the total condition, and k and t are preset proportionality coefficients.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. This invention proposes a flux-controllable hub motor structure, which simultaneously constructs a "self-leakage magnetic circuit" and an "inter-pole leakage magnetic circuit". By changing the armature current under different operating conditions, the leakage magnetic flux and effective magnetic flux of the motor can be adjusted together, which helps to improve the output torque and widen the speed range.

[0029] 2. This invention proposes a design method to enhance the controllability of magnetic flux. By rationally designing key parameters such as the inter-pole leakage flux path length and the self-leakage flux path length on the motor leakage flux path, the d-axis flux linkage ψ under low-speed conditions can be simultaneously improved. d+ Reduce d-axis flux linkage ψ under high-speed conditions d- And ultimately achieve enhanced magnetic flux controllability under all operating conditions. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0031] Figure 1 A topology diagram of a flux-controlled hub motor according to an embodiment of the present invention is shown;

[0032] Figure 2 Partially shown Figure 1 The magnetization direction and magnetic circuit of the arc-shaped permanent magnet of the flux-controllable hub motor shown in the figure.

[0033] Figure 3 It shows Figure 1 A simplified magnetic circuit diagram of a flux-controlled hub motor with the structure shown.

[0034] Figure 4 It shows Figure 1 Partial view and key parameters of the flux-controlled hub motor shown in the figure;

[0035] Figure 5 It shows Figure 1 The flux controllability curves of the flux-controlled hub motor with the structure shown are displayed under low-speed (A) and high-speed (B) conditions.

[0036] Figure 6 It shows Figure 1 The torque and power envelopes of the flux-controlled hub motor with the structure shown are displayed under all operating conditions. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] An embodiment of the first aspect of the present invention provides a flux-controllable hub motor, the structure of which is described below. Figure 1 This is a topology diagram of a flux-controlled hub motor. It can be clearly seen that the stator 2 and end cover are fixedly connected together and mounted on the frame. The rotor 1 is coaxially located outside the stator 2, with an air gap between the rotor 1 and stator 2. The center of the rotor 1 is used to house the shaft. Inside the rotor 1, 10 trapezoidal magnetic barriers 8, 10 sets of double-layered arc-shaped permanent magnets 6, and 10 sets of double-layered arc-shaped magnetic barriers 5 are arranged alternately along the circumference. The center of the trapezoidal magnetic barrier 8 is located on the d-axis, and the trapezoidal magnetic barrier 8 does not contact the outer edge of the rotor 1. The double-layered arc-shaped magnetic barrier 5 consists of two layers of arc-shaped magnetic barriers with identical structures and their centers located on the q-axis. The double-layered arc-shaped permanent magnet 6 consists of two layers of arc-shaped permanent magnets with identical structures. One end of each arc-shaped permanent magnet is in contact with the end of its corresponding arc-shaped magnetic barrier, while the other end is not in contact with the end of its corresponding trapezoidal magnetic barrier 8, forming a radial self-leaking magnetic bridge. The hypotenuse of the trapezoidal magnetic barrier 8 should be parallel to the radial sides of each layer of arc-shaped permanent magnets. Therefore, preferably, the long side B of the trapezoidal magnetic barrier... a With short side B b The structural relationship is 1.5 ≤ (B a / B b ≤2.5. The inner layer of arc-shaped permanent magnets is closer to stator 2, and the outer layer of arc-shaped permanent magnets is farther away from stator 2. The part between the outer layer of arc-shaped permanent magnets and the outer edge of rotor 1 is called the outer side of rotor, and the part between the inner layer of arc-shaped permanent magnets and the inner edge of rotor 1 is called the inner side of rotor.

[0039] Figure 2 Partially shown Figure 1 The magnetization direction and magnetic circuit of the permanent magnets in the flux-controlled hub motor shown are illustrated. To construct a self-leaking magnetic circuit and an inter-pole leakage magnetic circuit for coordinated leakage flux, the arc-shaped magnetic barrier (5) and the trapezoidal magnetic barrier (8) do not contact each other, and the trapezoidal magnetic barrier (8) does not contact the outer edge of the rotor; the arc-shaped permanent magnets are all magnetized radially, that is, along the thickness direction. The magnetization direction of each arc-shaped permanent magnet on the same pole is the same, and the magnetization direction of the arc-shaped permanent magnets on adjacent poles (both sides of the q-axis) is opposite.

[0040] Main magnetic circuit path: S pole of inner arc permanent magnet - N pole of outer arc permanent magnet - outside of rotor - S pole of adjacent outer arc permanent magnet - N pole of adjacent inner arc permanent magnet - air gap - stator teeth - stator yoke - stator teeth - air gap - inside of rotor - S pole of permanent magnet, forming a closed loop;

[0041] Self-leaking magnetic circuit: S pole of inner arc-shaped permanent magnet - N pole of outer arc-shaped permanent magnet - outside of rotor - self-leaking magnetic bridge - S pole of inner arc-shaped permanent magnet, forming a closed loop;

[0042] Inter-pole leakage magnetic circuit: S pole of inner arc permanent magnet - N pole of outer arc permanent magnet - outside of rotor - S pole of adjacent outer permanent magnet - N pole of adjacent inner arc permanent magnet - inside of rotor - S pole of inner arc permanent magnet, forming a closed loop;

[0043] The flux-controlled hub motor provided by this invention automatically adjusts the ratio of main magnetic flux to leakage flux according to load and speed, meeting the diverse performance requirements of automotive drive motors under varying operating conditions. Under low-speed, heavy-load conditions, the large armature current causes the self-leakage magnetic circuit and inter-pole leakage magnetic circuit to approach deep saturation, nearly closing the leakage flux path. This significantly reduces the inter-pole leakage flux and self-leakage flux of the permanent magnet, leaving only the main magnetic circuit present. This increases the effective main magnetic flux and improves the motor's output torque. Under high-speed, light-load conditions, the induced electromotive force increases, and the armature current decreases, reducing the saturation of the leakage magnetic circuit. The main magnetic circuit, self-leakage magnetic circuit, and inter-pole leakage magnetic circuit all exist, increasing the inter-pole leakage flux and self-leakage flux of the permanent magnet. This achieves "self-weakening of the permanent magnet" in the high-speed range, meaning that without applying a large direct-axis demagnetizing current, the main magnetic flux entering the air gap can be automatically weakened, thereby suppressing the rise of back electromotive force, reducing the weakening current component and the corresponding weakening copper loss, and improving operating efficiency in the high-speed range.

[0044] To improve torque and broaden the speed range, this invention further investigates the flux controllability of the flux-controllable hub motor under low-speed conditions.

[0045] This invention defines flux controllability M to reflect the degree of change in effective flux; to clearly describe the change in flux under different operating conditions, flux controllability M under low-speed operating conditions is defined. l and flux controllability under high-speed operating conditions M h .

[0046] Flux controllability M under low-speed heavy-load conditions l It refers to the degree of magnetic flux adjustment under low-speed heavy-load conditions relative to the no-load conditions. It can be defined as the ratio between the difference between the d-axis flux linkage under low-speed conditions and the d-axis flux linkage under no-load conditions and the d-axis flux linkage under no-load conditions.

[0047] Flux controllability M under high-speed and light-load conditions hIt refers to the degree of flux adjustment under high-speed light-load conditions relative to the no-load conditions. It can be defined as the ratio between the difference between the d-axis flux linkage under high-speed conditions and the d-axis flux linkage under no-load conditions and the d-axis flux linkage under no-load conditions.

[0048] (1)

[0049] In the formula, M l For the controllability of magnetic flux under low-speed conditions, M h For the controllability of magnetic flux under high-speed operating conditions, ψ d+ For low-speed operation, ψ is the d-axis flux linkage. d0 For the d-axis flux linkage under no-load conditions, ψ d- For high-speed operation, the d-axis flux linkage.

[0050] From formula (1):

[0051] (2)

[0052] Based on the relationship between magnetic flux and salient pole ratio and formula (2), the d-axis flux linkage under different operating conditions is expressed as follows:

[0053] (3)

[0054] In the formula, ψ ξ For effective magnetic flux, ψ pm For permanent magnet flux linkage, N is the number of turns in the armature winding, and R is... eq K is the q-axis equivalent reluctance. ξ It is the salient pole ratio; This is the q-axis current;

[0055] From formula (3), we can see that the saliency ratio K ξ It is an important parameter affecting the controllability of magnetic flux.

[0056] salientity K ξ Closely related to the reluctance of the motor, in order to analyze the salient pole ratio K ξ The relationship between the reluctance of the motor and the present invention Figure 3 It shows Figure 1 A simplified magnetic circuit diagram of a flux-controlled hub motor with the structure shown.

[0057] according to Figure 3 Simplified magnetic circuit diagram of a flux-controlled hub motor, salient pole ratio K ξ The relationship with the magnetic reluctance in the magnetic circuit is as follows:

[0058] (4)

[0059] In the formula, K ξ L is the salient pole ratio. q For q-axis inductance, L dR is the d-axis inductance. pmc For R pm and R c2 The equivalent reluctance of these two reluctances, 1 / R pmc =1 / R pm +1 / R c2 R pm For permanent magnet reluctance, R c2 For self-leaking magnetic reluctance, R c1 R is the inter-electrode leakage reluctance. c (i s ) represents the leakage magnetic reluctance, i s R is the armature current. c =R c1 +R c2 R r R is the rotor reluctance. s For stator reluctance, R g It is the air gap magnetoresistive.

[0060] Leakage reluctance R c (i s The magnitude of ) will change accordingly with the change of operating conditions, and it can be seen from formula (4) that the leakage magnetic reluctance R c (i s The size of ) affects the size of the saliency rate.

[0061] Based on the above analysis, the leakage magnetic reluctance R c (i s ) is an important parameter affecting the controllability of magnetic flux.

[0062] Figure 4 It shows Figure 1 The diagram shows a portion of the structure and key parameters of the rotor of a flux-controlled hub motor.

[0063] Leakage reluctance R c (i s The formula is as follows:

[0064] (5)

[0065] In the formula, l c The length of the radial leakage magnetic path in the rotor rib is μ0, where μ0 is the free permeability, and μ0 equals 4π × 10⁻⁶. -7 H / m; μ r Where S is the relative permeability, S is the cross-sectional area of ​​the magnetic circuit, and B is the relative permeability. rib It is the magnetic flux density in the rotor ribs, μ s (B rib ω is the permeability of the rotor silicon steel. rib ω is the circumferential length between the poles of the permanent magnet, representing the length of the total leakage flux path. rib Equal to 35mm; L aThis refers to the motor shaft length, typically 45mm, C. d C represents the radial distance from the outer edge of the trapezoidal magnetic barrier to the outer edge of the rotor, and C represents the width of the inter-pole leakage magnetic path. b ΔB represents the radial distance from the outer edge of the trapezoidal magnetic barrier to the outer arc-shaped permanent magnet, and represents the width of the self-leaking magnetic path; ΔB represents the degree of change in magnetic induction intensity, and ΔH represents the degree of change in magnetic field intensity.

[0066] Magnetic flux density varies under different operating conditions, therefore the permeability μ of the rotor silicon steel is closely related to magnetic flux density. s (B rib ) has also changed.

[0067] Under low-speed, heavy-load conditions, the permeability μ of the rotor silicon steel is... s (B rib ) _load The formula is as follows:

[0068] (6)

[0069] In the formula, t is a proportionality coefficient, which is related to the degree of magnetic circuit saturation and the magnetic flux regulation capability. At the operating point (speed 600 rpm, torque 20 Nm), t is taken as 15. At this time, the extreme value of leakage magnetic reluctance R under low-speed heavy-load conditions is... c_load for:

[0070] (7)

[0071] In the above formula, l c_load It is the length limit of the radial leakage magnetic path in the rotor rib under low-speed heavy-load conditions.

[0072] Under high-speed, light-load conditions, the relative permeability μ s (B rib ) _criuse The formula is as follows:

[0073] (8)

[0074] In the formula, k is a proportionality coefficient, which is related to the degree of magnetic circuit saturation and the magnetic flux regulation capability. At the operating point (speed 2400 rpm, torque 10 Nm), k is taken as 32. At this time, the extreme value of leakage magnetic reluctance R under high-speed, light-load operating conditions is... c_cruise for:

[0075] (9)

[0076] In the above formula, l c_cruise It is the length limit of the radial leakage magnetic path in the rotor rib under high-speed and light-load conditions.

[0077] Air gap reluctance R g This can be expressed as:

[0078] (10)

[0079] In the formula, g is the air gap length, taken as 1 mm, ω g It is the arc length corresponding to a pair of poles, taken as 91mm;

[0080] According to formula (2), in order to enhance the controllability of magnetic flux under different operating conditions, it is necessary to simultaneously increase the d-axis flux linkage ψ under low-speed conditions. d+ Reduce d-axis flux linkage ψ under high-speed conditions d .

[0081] Air gap reluctance R g The relationship between leakage flux and magnetic reluctance under various operating conditions is as follows:

[0082] (11)

[0083] therefore,

[0084] (12)

[0085] According to formulas (7), (9) and (10), the length l of the radial leakage magnetic path in the rotor rib can be obtained. c Length limit l under low-speed heavy-load conditions c_load Length limit for high-speed light-load conditions l c_cruise .

[0086] (13)

[0087] also

[0088] (14)

[0089] In the formula, m1 and m2 are weighting coefficients, which are determined by the percentage of the working conditions, where m1 is the proportion of low-speed working conditions to the total working conditions, and m2 is the proportion of high-speed working conditions to the total working conditions.

[0090] Based on formulas (5), (13), and (14), the following formula can be obtained:

[0091] (15)

[0092] Considering the domestic electric vehicle usage scenario, in one embodiment of the present invention, m1 is 40% and m2 is 60%.

[0093] Based on the above analysis, m1 is taken as 40%, m2 as 60%, g as 1mm, and ω... g Take 91mm, k = 34, t = 15, ω ribTake 35mm; based on the design method for enhancing magnetic flux controllability, substituting into formula (15), we can determine C. b +C d =8mm, then select the appropriate size according to the mechanical structure, C b =3mm, C d =5mm.

[0094] Design the long side B of the trapezoidal magnetic barrier for the motor. a =22mm, short side B b =18.2mm, length L of the arc-shaped permanent magnet pm =25.1mm, width H pm =4mm, simulated using Ansys software, the flux controllability curves under different operating conditions are as follows: Figure 5 As shown, the torque and power envelopes under all operating conditions are as follows: Figure 6 As shown.

[0095] See Figure 5 It can be seen that when the motor is in a "low-speed heavy-load" operating condition, as the q-axis armature current increases, the d-axis flux linkage ψ of the flux-controlled hub motor increases. d+ Significantly increased. For example, when i q At 30A, the flux controllability M of the flux-controlled hub motor is... l The value is 41.1%, indicating that the flux-controlled hub motor has strong flux controllability, which helps to improve output torque. When the motor is under "high-speed, light-load" operating conditions, the d-axis flux linkage ψ of the flux-controlled hub motor... d- With -i d The fact that the value decreases as the value increases indicates that the flux-controlled hub motor has more magnetic leakage and stronger flux control capability.

[0096] See Figure 6 As can be seen, the constant power of the flux-controlled hub motor is 4kW, which can meet the design requirements; and under a load capacity of 12Nm, the maximum speed of the flux-controlled hub motor reaches 6000r / min, which indicates that the flux-controlled hub motor has a wider speed range due to the design method of combining inter-pole leakage flux and self-leakage flux.

[0097] While some embodiments of the present general inventive concept have been shown and described, those skilled in the art will understand that changes may be made to these embodiments without departing from the principles and spirit of the present general inventive concept, the scope of which is defined by the claims and their equivalents.

Claims

1. A flux-controlled hub motor, characterized in that, The flux-controlled hub motor includes: stator; The rotor is coaxially mounted outside the stator; Inside the rotor, m trapezoidal magnetic barriers, m sets of double-layered arc-shaped permanent magnets, and m sets of double-layered arc-shaped magnetic barriers are arranged alternately along the circumference, where m is an integer greater than 3; The center of the trapezoidal magnetic barrier is located on the d-axis, and each trapezoidal magnetic barrier does not contact the outer edge of the rotor; The double-layer arc-shaped magnetic barrier consists of two arc-shaped magnetic barriers with identical structures, the center of which is located on the q-axis; The double-layer arc-shaped permanent magnet comprises two arc-shaped permanent magnets with the same structure. One end of the arc-shaped permanent magnet is in contact with the end of its corresponding arc-shaped magnetic barrier, while the other end is not in contact with the end of its corresponding trapezoidal magnetic barrier. The arc-shaped permanent magnets are magnetized radially, with the arc-shaped permanent magnets on the same pole being magnetized in the same direction, and the arc-shaped permanent magnets on adjacent poles being magnetized in opposite directions.

2. The flux-controlled hub motor according to claim 1, characterized in that, The main magnetic path of the flux-controllable hub motor is as follows: S pole of the inner arc-shaped permanent magnet - N pole of the outer arc-shaped permanent magnet - outside of the rotor - S pole of the adjacent outer arc-shaped permanent magnet - N pole of the adjacent inner arc-shaped permanent magnet - air gap - stator teeth - stator yoke - stator teeth - air gap - inside of the rotor - S pole of the permanent magnet.

3. The flux-controlled hub motor according to claim 1, characterized in that, The self-leaking magnetic path of the flux-controllable hub motor is as follows: S pole of the inner arc-shaped permanent magnet - N pole of the outer arc-shaped permanent magnet - outside of the rotor - self-leaking magnetic bridge - S pole of the inner arc-shaped permanent magnet.

4. The flux-controlled hub motor according to claim 1, characterized in that, The magnetic leakage magnetic path between poles of the flux-controllable hub motor is as follows: S pole of the inner arc-shaped permanent magnet - N pole of the outer arc-shaped permanent magnet - outside of the rotor - S pole of the adjacent outer permanent magnet - N pole of the adjacent inner arc-shaped permanent magnet - inside of the rotor - S pole of the inner arc-shaped permanent magnet.

5. The flux-controlled hub motor according to claim 1, characterized in that, m=10。 6. The flux-controlled hub motor according to claim 1, characterized in that, The radial widths of the arc-shaped magnetic barriers are the same.

7. The flux-controlled hub motor according to claim 1, characterized in that, The long side B of the trapezoidal magnetic barrier a With short side B b The structural relationship is 1.5 ≤ (B a / B b ≤2.

5.

8. The flux-controlled hub motor according to claim 1, characterized in that, The low-speed operation (m1) of the flux-controlled hub motor accounts for 40% of the total operating conditions, and the high-speed operation (m2) accounts for 60% of the total operating conditions. The long side B of the trapezoidal magnetic barrier... a =22mm, the short side B of the trapezoidal magnetic barrier b =18.2mm, circumferential length L of the arc-shaped permanent magnet pm =25.1mm, radial width H pm =4mm, circumferential length ω between the poles of the arc-shaped permanent magnet rib =35mm, air gap length g=1mm, arc length ω corresponding to a pair of poles g =91mm, proportionality coefficient k is 34, proportionality coefficient t is 15, and the radial distance C from the outer edge of the trapezoidal magnetic barrier to the outer edge of the rotor is... d The radial distance C between the outer edge of the trapezoidal magnetic barrier and the outer arc-shaped permanent magnet b The sum is 8mm.

9. The flux-controlled hub motor according to claim 8, characterized in that, C d =5mm,C b =3mm。 10. A design method for a flux-controlled hub motor as described in any one of claims 1-8, characterized in that, The design method is as follows: The radial distance C between the outer edge of the trapezoidal magnetic barrier and the outer edge of the rotor is determined according to the following formula. d The radial distance C between the outer edge of the trapezoidal magnetic barrier (8) and the outer arc-shaped permanent magnet. b sum: , Where g is the air gap length, ω g It is the arc length corresponding to a pair of poles, μ0 is the free permeability, and ω rib t is the circumferential length between the poles of the arc-shaped permanent magnet, m1 is the proportion of the low-speed condition to the total condition, m2 is the proportion of the high-speed condition to the total condition, and k and t are preset proportionality coefficients.

Citation Information

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