Solid tube high-temperature forming equipment for boiler

By employing multiple sets of uniform water spray components and a drive ring system in the high-temperature forming equipment for solid tubes used in boilers, the problem of uneven cooling was solved, achieving uniform cooling of the cast billet and automatic anti-clogging of the spray nozzles, thereby improving the yield and equipment reliability.

CN121820569AInactive Publication Date: 2026-04-10JIANGSU JULI HEAVY MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-04
Publication Date
2026-04-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional boiler solid tube high-temperature forming equipment cannot independently adjust the circumferential distribution of each nozzle in the secondary cooling zone, resulting in uneven cooling and causing problems such as elliptical shapes and surface cracks.

Method used

A high-temperature forming device for solid tubes for boilers was designed. It adopts multiple sets of uniform water spray components and a drive ring system. The rotation of the drive ring achieves uniform distribution of the spray nozzles and precise control of the sensor, ensuring uniform cooling from the surface of the billet to the center. It is also equipped with dustproof and anti-clogging components to prevent dust and oxide scale from entering.

Benefits of technology

It achieves uniform cooling of the billet, avoids elliptical shapes and surface cracks caused by uneven cooling, improves the yield, and prevents nozzle clogging through an automatic cleaning and control system, thereby improving the reliability and efficiency of the equipment.

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Abstract

The invention discloses solid pipe high-temperature forming equipment for a boiler, and relates to the technical field of pipe blank high-temperature forming, the solid pipe high-temperature forming equipment for the boiler comprises a crystallizer and a smelting machine, the outlet end of the crystallizer is provided with a guide rail, one side of the guide rail is provided with a water feeder, and the tail end of the guide rail is provided with a withdrawal and straightening machine; a plurality of groups of uniform water spraying assemblies are arranged on the guide rail, each uniform water spraying assembly comprises an annular shell, a slide way, a mounting frame, a driving ring, a moving block, an arc-shaped way and a spray head, the annular shell is mounted at the outlet end of the crystallizer, a plurality of driving rings are rotatably mounted in the annular shell, and the moving blocks are mounted at the bottoms of the driving rings; sprayers are installed at the bottoms of the multiple moving blocks, when a casting blank comes out of a crystallizer, the sprayers evenly spray water to the surface of the casting blank, then the casting blank is pulled out by a withdrawal and straightening machine, and when the sprayers are damaged and cannot discharge water, the normal sprayers are evenly distributed on the circumference again by driving the moving blocks.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of high-temperature forming of pipe blanks, in particular to a high-temperature forming device for solid boiler pipes. BACKGROUND

[0002] Boilers are core equipment in the field of energy conversion, widely used in power generation, chemical production, industrial heating and household heating, and the core function is to release heat energy through fuel combustion to heat water into steam or hot water to provide power and heat support for production and life. Its technical development has always been around the core needs of high efficiency, low emission and adaptability to working conditions, and has gradually developed towards high-parameter operation and clean fuel adaptation with the improvement of industry's requirements for energy utilization efficiency and environmental protection. The solid boiler pipe is a solid metal blank pipe for manufacturing core pressure-bearing or heat-exchanging components of the boiler, and is the basis for subsequent high-temperature forming processing into a hollow finished pipe. As the "blank" of key components such as boiler superheater pipe, reheater pipe and economizer pipe, it is processed into a hollow pipe through processes such as hot rolling and cold rolling, and is commonly used in materials such as carbon steel, low alloy steel and heat-resistant alloy. Its performance requirements include high-temperature endurance strength, steam oxidation resistance, good plastic deformation performance, uniform chemical composition and no internal cracks or other defects.

[0003] The traditional high-temperature forming device for solid boiler pipes cannot independently adjust the circumferential distribution position of each spray head in the secondary cooling zone, and when a spray head is damaged, it will cause uneven cooling and cause problems such as ovality and surface cracking. SUMMARY

[0004] The purpose of the present application is to provide a high-temperature forming device for solid boiler pipes to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: the high-temperature forming device for solid boiler pipes comprises a crystallizer, a guide rail is installed at the outlet end of the crystallizer, a water supply device is installed on one side of the guide rail, a straightening and drawing machine is installed at the end of the guide rail, a plurality of uniform water spraying assemblies are arranged on the guide rail, and the plurality of uniform water spraying assemblies are connected with the water supply device through pipelines, a smelting machine is installed above the crystallizer, and the smelting machine is connected with the inlet of the crystallizer through a pipeline. The uniform water spraying assembly comprises an annular shell, a slide, a mounting frame, a driving ring, a moving block, an arc-shaped channel and a spray head. The crystallizer outlet end is provided with an annular shell, two mounting frames are symmetrically mounted in the annular shell, a plurality of driving rings are rotatably mounted on the two mounting frames, a plurality of moving blocks are mounted at the bottom of the driving rings, an arc-shaped channel is formed at the top of the moving blocks for conveniently abutting the inner circle of the driving ring, a plurality of nozzles are mounted at the bottom of the moving blocks, and a blockage prevention assembly is arranged in the moving block.

[0006] As a preferred technical solution, the annular shell is provided with a drive box at the top for driving the plurality of driving rings, and the plurality of driving rings are independently rotatable, so that the plurality of driving rings can drive the moving blocks to be uniformly distributed in the annular shell by being controlled by the drive box.

[0007] As a preferred technical solution, the surface of the plurality of driving rings is provided with a scale groove, and a sensor for sensing the scale groove is mounted on the annular shell, and the sensor is electrically connected with the drive box. When a nozzle is damaged and cannot supply water, the nozzles on the moving blocks need to be uniformly distributed on the circumference by the driving ring, and the drive box is accurately controlled by the sensor to realize the uniform distribution of the nozzles.

[0008] As a preferred technical solution, a slide is formed in the inner circle of the annular shell, a folding dustproof belt is mounted in the slide, and the plurality of nozzles penetrate the folding dustproof belt. When the nozzles rotate with the moving blocks, the folding dustproof belt stretches or shrinks with the nozzles, preventing dust and oxide from entering the annular shell and causing damage to the equipment.

[0009] As a preferred technical solution, the blockage prevention assembly comprises a boss, a rotating ring, a slide rod, a rotating disc, an arc-shaped block and a first spring. The chamber is arranged in the moving block, a boss for replacing the nozzle is arranged in the chamber, a rotating ring is rotatably arranged on the top of the boss, a slide rod is slidably arranged in the rotating ring, a rotating disc is arranged on the bottom of the slide rod, a plurality of arc-shaped blocks for cleaning the inner wall of the nozzle are rotatably arranged on the rotating disc, the arc-shaped blocks are connected with the slide rod through the first spring, when the nozzle stops working, dust and oxide skin will enter the nozzle and cause blockage, the rotating ring drives the slide rod to rotate, so that the rotating disc rotates synchronously with the slide rod, at this time, the arc-shaped blocks are opened and touch the inner wall of the nozzle under the centrifugal force generated by the rotation of the rotating disc, and the rotating disc is lowered in the process of rotation through the slide rod pressed by the lifting rod, so that the nozzle is cleaned.

[0010] As a preferred technical scheme, a plurality of square grooves are arranged on the arc-shaped blocks, a spring sheet for rebounding impact force is rotatably arranged in the square groove, the spring sheet is connected with the bottom of the square groove through a reset rod, a second spring is sleeved on the reset rod, when the arc-shaped block touches the inner wall of the nozzle, the reset rod and the second spring are compressed by extruding the spring sheet, the arc-shaped block is driven to shrink to the center of the rotating disc under the certain rebound force of the reset rod and the second spring, so that the arc-shaped block stops touching the inner wall of the nozzle, and then the arc-shaped block touches the inner wall of the nozzle again under the centrifugal force, so that the inner wall of the nozzle is intermittently knocked, and the effect of preventing dust and oxide skin from blocking the nozzle is achieved.

[0011] As a preferred technical scheme, a lifting rod is arranged on the top of the chamber, a rotating sleeve for driving the slide rod to slide up and down is arranged on the output end of the lifting rod, the rotating sleeve is rotatably arranged on the top of the slide rod, a large pulley is arranged on the rotating ring, a drive motor is arranged on the bottom of the chamber, a small pulley is arranged on the output shaft of the drive motor, and a drive belt is sleeved on the small pulley and the large pulley, when the flow detector detects that the water output of the nozzle decreases significantly within a continuous time, the drive motor is started, the small pulley on the drive motor rotates, the large pulley and the small pulley rotate synchronously under the action of the drive belt, so that the rotating ring is provided with rotating force under the joint action of the large pulley and the small pulley, and the rotating disc at the bottom of the slide rod is driven to rotate, and the lifting rod is intermittently lowered, so that the arc-shaped blocks have enough time to clean the inner wall of the nozzle.

[0012] As a preferred technical scheme, a plurality of flow detectors are arranged on the nozzles, and the flow detectors are electrically connected with the drive motor and the lifting rod.

[0013] As a preferred technical solution, the water supply device 5 is connected to multiple nozzles 25 through pipes. A speed detector 41 is installed on the guide rail 4. The speed detector 41 is electrically connected to the water supply device 5. The water supply volume of the water supply device is controlled by detecting the pulling speed of the straightening machine. The faster the pulling speed, the greater the water supply volume. This ensures that thermal stress cracks will not occur due to excessive water supply or insufficient cooling due to weak water supply, which would lead to insufficient solidification in the center of the billet and increase the risk of shrinkage cavities and porosity, while ensuring solidification efficiency.

[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. The water supply unit begins supplying water to the nozzles. Multiple nozzles spray water evenly onto the surface of the casting billet to cool it down, thus cooling the billet from the surface to the center until it is completely solidified. When a nozzle is damaged and cannot discharge water, the normally functioning nozzles on the moving block are redistributed evenly on the circumference by rotating the drive ring. This prevents uneven cooling from causing elliptical shapes and surface cracks, thus improving the yield. The drive box controls multiple drive rings to drive the moving block to distribute the nozzles evenly within the annular shell. When a nozzle is damaged and cannot discharge water, the drive ring needs to redistribute the nozzles on the moving block evenly on the circumference. The drive box is precisely controlled by a sensor that senses the scale groove, thus achieving uniform distribution of the nozzles. As the nozzles rotate with the moving block, the folded dustproof belt extends or retracts with the nozzles to prevent dust and oxide scale from entering the annular shell and causing equipment damage.

[0015] 2. In this application, after the nozzle stops discharging water, dust and scale will enter the nozzle and cause blockage. By controlling the rotating ring to drive the sliding rod to rotate, the turntable rotates synchronously with the sliding rod. At this time, the arc-shaped block opens and touches the inner wall of the nozzle under the centrifugal force generated by the rotation of the turntable. At the same time, the lifting rod presses down the sliding rod, causing the turntable to move down during the rotation, thereby cleaning the nozzle. When the arc-shaped block contacts the inner wall of the nozzle, it will compress the reset rod and the second spring by squeezing the spring plate. When the reset rod and the second spring have a certain rebound force, they will drive the arc-shaped block to retract towards the center of the turntable, thereby stopping contact with the inner wall of the nozzle. Then, under the action of centrifugal force, the arc-shaped block will contact the inner wall of the nozzle again, thereby achieving intermittent tapping of the inner wall of the nozzle, thus preventing dust and scale from clogging the nozzle.

[0016] 3. When the flow detector detects a significant decrease in the water output of the nozzle over a given period of time, this application starts the drive motor, causing the small pulley on the drive motor to rotate. Under the action of the drive belt, the large and small pulleys rotate synchronously, thereby providing rotational force to the rotating ring under the combined action of the large and small pulleys, which in turn drives the turntable at the bottom of the slide bar to rotate. At the same time, the lifting rod descends intermittently, giving the arc block enough time to clean the inner wall of the nozzle. The water supply of the water supply device is controlled by detecting the pulling speed of the straightening machine through the speed detector. The faster the pulling speed, the greater the water supply, ensuring that thermal stress cracks are not caused by excessive water supply or insufficient water cooling, which would lead to insufficient solidification at the center of the billet and increase the risk of shrinkage cavities and porosity, while ensuring solidification efficiency. Attached Figure Description

[0017] Figure 1 This is a first-view structural diagram of the main body of the present invention; Figure 2 This is a first-view structural schematic diagram of the uniform water spray assembly of the present invention; Figure 3 This is a schematic diagram of the first cross-sectional structure of the uniform water spraying component of the present invention; Figure 4 This is a schematic diagram of the second cross-sectional structure of the uniform water spraying component of the present invention; Figure 5 This is a schematic diagram of the anti-clogging component structure of the present invention; Figure 6 for Figure 4 Enlarged structural diagram at point A; Figure 7 for Figure 5 A magnified structural diagram at point B in the middle.

[0018] In the diagram: 1. Crystallizer; 2. Uniform water spray assembly; 21. Annular shell; 211. Slide rail; 22. Mounting frame; 23. Drive ring; 231. Scale groove; 24. Moving block; 241. Arc-shaped track; 242. Chamber; 25. Nozzle; 26. Drive box; 27. Sensor; 28. Folded dustproof belt; 3. Anti-clogging assembly; 31. Boss; 3101. Rotating ring; 3102. Large pulley; 32. Slide rod; 33. Rotating sleeve; 34. Lifting rod; 35. Drive motor; 351. Small pulley; 36. Turntable; 37. Arc-shaped block; 371. Square groove; 38. First spring; 39. Spring plate; 310. Reset rod; 311. Second spring; 312. Flow detector; 4. Guide rail; 41. Speed ​​detector; 5. Water supply device; 6. Straightening machine; 7. Melting machine. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] Example: Figures 1-5 As shown, the present invention provides a technical solution for a high-temperature forming equipment for solid tubes used in boilers. The high-temperature forming equipment for solid tubes used in boilers includes a crystallizer 1, a guide rail 4 installed at the outlet end of the crystallizer 1, a water supply 5 installed on one side of the guide rail 4, a straightening machine 6 installed at the end of the guide rail 4, and multiple sets of uniform water spraying components 2 arranged on the guide rail 4. The multiple sets of uniform water spraying components 2 are all connected to the water supply 5 through pipes. A smelting machine 7 is installed above the crystallizer 1, and the smelting machine 7 is connected to the inlet of the crystallizer 1 through a pipe. The uniform water spray assembly 2 includes an annular shell 21, a slide 211, a mounting bracket 22, a drive ring 23, a moving block 24, an arc-shaped channel 241, and a nozzle 25; An annular shell 21 is installed at the outlet end of the crystallizer 1. Two mounting brackets 22 are symmetrically installed inside the annular shell 21. Multiple drive rings 23 are rotatably mounted on the two mounting brackets 22. A movable block 24 is installed at the bottom of each drive ring 23. An arc-shaped channel 241 is opened at the top of each movable block 24 to facilitate contact with the inner ring of the drive ring 23. A nozzle 25 is installed at the bottom of each movable block 24. An anti-clogging component 3 is installed inside each movable block 24. When the billet exits the crystallizer 1 and is initially cooled, a billet shell is quickly formed, but the inner... The billet remains as a cast ingot, then passes through the annular shell 21 under the action of the guide rail 4. At the same time, the water supply device 5 starts to supply water to the nozzles 25. Multiple nozzles 25 spray water evenly on the surface of the billet to cool it down, so that the billet cools from the surface to the center until it is completely solidified. When a nozzle 25 is damaged and cannot discharge water, the normally working nozzles 25 on the moving block 24 can be redistributed evenly on the 360° circumference by rotating the drive ring 23, so as to avoid uneven cooling that may cause elliptical shapes and surface cracks, and improve the yield.

[0021] The top of the annular shell 21 is equipped with a drive box 26 for driving multiple drive rings 23, and the multiple drive rings 23 rotate independently. By controlling the multiple drive rings 23 through the drive box 26, the moving blocks 24 can be evenly distributed inside the annular shell 21.

[0022] The surfaces of multiple drive rings 23 are provided with scale grooves 231. A sensor 27 for sensing the scale grooves 231 is installed on the annular shell 21. The sensor 27 is electrically connected to the drive box 26. When a nozzle 25 is damaged and cannot dispense water, the drive ring 23 needs to drive the nozzles 25 on the moving block 24 to redistribute them evenly on the circumference. The sensor 27 senses the scale grooves 231 to precisely control the drive box 26, thereby achieving a uniform distribution of the nozzles 25.

[0023] The inner ring of the annular shell 21 has a slide 211, and a folded dustproof belt 28 is installed inside the slide 211. Multiple nozzles 25 pass through the folded dustproof belt 28. When the nozzles 25 rotate with the moving block 24, the folded dustproof belt 28 extends or retracts with the nozzles 25 to prevent dust and oxide scale from entering the annular shell 21 and causing equipment damage.

[0024] like Figures 4-7 As shown, the anti-blocking component 3 includes a boss 31, a rotating ring 3101, a sliding rod 32, a turntable 36, an arc-shaped block 37, and a first spring 38; The movable block 24 has a chamber 242, and a boss 31 for replacing and installing the nozzle 25 is installed in the chamber 242. A rotating ring 3101 is rotatably installed on the top of the boss 31, and a sliding rod 32 is slidably installed in the rotating ring 3101. A turntable 36 is installed at the bottom of the sliding rod 32. Multiple arc-shaped blocks 37 for cleaning scale on the inner wall of the nozzle 25 are rotatably installed on the turntable 36. The multiple arc-shaped blocks 37 are connected to the end of the sliding rod 32 by a first spring 38. When the nozzle 25 stops spraying water, dust and oxide scale will enter the nozzle 25 and cause blockage. By controlling the rotating ring 3101 to drive the sliding rod 32 to rotate, the turntable 36 will rotate synchronously with the sliding rod 32. At this time, the arc-shaped blocks 37 open and touch the inner wall of the nozzle 25 under the action of centrifugal force generated by the rotation of the turntable 36. At the same time, the lifting rod 34 presses down the sliding rod 32 to move the turntable 36 down during the rotation, thereby achieving the cleaning effect on the nozzle 25.

[0025] Multiple arc-shaped blocks 37 are provided with square grooves 371. Spring plates 39 for rebounding impact force are rotatably installed in the square grooves 371. The spring plates 39 are connected to the bottom of the square grooves 371 through a reset rod 310. A second spring 311 is sleeved on the reset rod 310. When the arc-shaped block 37 contacts the inner wall of the nozzle 25, it will compress the reset rod 310 and the second spring 311 by squeezing the spring plates 39. When the reset rod 310 and the second spring 311 have a certain rebound force, they will drive the arc-shaped block 37 to retract towards the center of the turntable 36, thereby stopping the contact with the inner wall of the nozzle 25. Then, under the action of centrifugal force, the arc-shaped block 37 contacts the inner wall of the nozzle 25 again, thereby achieving intermittent knocking on the inner wall of the nozzle 25, which can prevent dust and oxide scale from clogging the nozzle 25.

[0026] A lifting rod 34 is installed on the top of the chamber 242. A rotating sleeve 33 for driving the slide rod 32 to slide up and down is installed on the output end of the lifting rod 34. The rotating sleeve 33 is rotatably installed on the top of the slide rod 32. A large pulley 3102 is installed on the rotating ring 3101. A drive motor 35 is installed at the bottom of the chamber 242. A small pulley 351 is installed on the output shaft of the drive motor 35. A drive belt is fitted on the small pulley 351 and the large pulley 3102. When the flow detector 312 detects a significant decrease in the water output of the nozzle 25 over a period of time, the drive motor 35 is started, causing the small pulley 351 on the drive motor 35 to rotate. Under the action of the drive belt, the large pulley 3102 and the small pulley 351 rotate synchronously, thereby providing rotational force to the rotating ring 3101 under the combined action of the large pulley 3102 and the small pulley 351, which in turn drives the turntable 36 at the bottom of the slide rod 32 to rotate. At the same time, the lifting rod 34 descends intermittently, giving the arc block 37 enough time to clean the inner wall of the nozzle 25.

[0027] Each nozzle 25 is equipped with a flow detector 312, which is electrically connected to the drive motor 35 and the lifting rod 34.

[0028] The water supply device 5 is connected to multiple nozzles 25 via pipes. A speed detector 41 is installed on the guide rail 4. The speed detector 41 is electrically connected to the water supply device 5. The speed detector 41 detects the pulling speed of the straightening machine 6 to control the water supply of the water supply device 5. The faster the pulling speed, the greater the water supply. This ensures that thermal stress cracks are not caused by excessive water supply or insufficient cooling by water supply, which would lead to insufficient solidification at the center of the billet and increase the risk of shrinkage cavities and porosity, while ensuring solidification efficiency.

[0029] Working principle of the invention: After the billet exits the crystallizer 1 and is initially cooled, it quickly forms a shell, but the inside is still the billet. Then, under the action of the guide rail 4, it passes through the annular shell 21. At the same time, the water supply device 5 starts to supply water to the nozzles 25. Multiple nozzles 25 spray water evenly on the surface of the billet to cool it down, so that the billet is cooled from the surface to the center until it is completely solidified. When a nozzle 25 is damaged and cannot discharge water, the normally working nozzles 25 on the moving block 24 can be redistributed evenly on the 360° circumference by rotating the drive ring 23, so as to avoid uneven cooling that causes elliptical shapes and surface cracks and improve the yield.

[0030] The drive box 26 controls multiple drive rings 23 to drive the moving blocks 24 to be evenly distributed within the annular shell 21.

[0031] When a nozzle 25 is damaged and cannot dispense water, the drive ring 23 needs to drive the nozzles 25 on the moving block 24 to redistribute them evenly around the circumference. The drive box 26 is precisely controlled by the sensor 27 sensing the scale groove 231, thereby achieving a uniform distribution of the nozzles 25. When the nozzles 25 rotate with the moving block 24, the folded dustproof belt 28 extends or retracts with the nozzles 25 to prevent dust and oxide scale from entering the annular shell 21 and causing equipment damage.

[0032] When the nozzle 25 stops dispensing water, dust and scale will enter and cause blockage. By controlling the rotating ring 3101 to rotate the sliding rod 32, the turntable 36 rotates synchronously with the sliding rod 32. At this time, the arc-shaped block 37 opens and touches the inner wall of the nozzle 25 under the centrifugal force generated by the rotation of the turntable 36. Simultaneously, the lifting rod 34 presses down the sliding rod 32, causing the turntable 36 to move downwards during rotation, thereby cleaning the nozzle 25. When the arc-shaped block 37... When the nozzle 25 touches the inner wall, the spring plate 39 is squeezed, which compresses the reset rod 310 and the second spring 311. When the reset rod 310 and the second spring 311 have a certain rebound force, they will drive the arc block 37 to retract towards the center of the turntable 36, thereby stopping the contact with the inner wall of the nozzle 25. Then, under the action of centrifugal force, the arc block 37 contacts the inner wall of the nozzle 25 again, thereby achieving intermittent knocking on the inner wall of the nozzle 25, which can prevent dust and oxide scale from clogging the nozzle 25.

[0033] When the flow detector 312 detects a significant decrease in the water output of the nozzle 25 over a period of time, it starts the drive motor 35, causing the small pulley 351 on the drive motor 35 to rotate. Under the action of the drive belt, the large pulley 3102 and the small pulley 351 rotate synchronously, thereby providing rotational force to the rotating ring 3101 under the combined action of the large pulley 3102 and the small pulley 351, which in turn drives the turntable 36 at the bottom of the slide bar 32 to rotate. At the same time, the lifting rod 34 descends intermittently, giving the arc block 37 enough time to clean the inner wall of the nozzle 25.

[0034] The water supply of the water supply device 5 is controlled by detecting the pulling speed of the straightening machine 6 through the speed detector 41. The faster the pulling speed, the greater the water supply, ensuring that thermal stress cracks are not caused by excessive water supply or insufficient cooling by water supply, which would lead to insufficient solidification in the center of the billet and increase the risk of shrinkage cavities and porosity, while ensuring solidification efficiency.

[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A high-temperature forming equipment for solid tubes used in boilers, characterized in that: The boiler solid tube high-temperature forming equipment includes a crystallizer (1), a guide rail (4) is installed at the outlet end of the crystallizer (1), a water supply device (5) is installed on one side of the guide rail (4), a straightening machine (6) is installed at the end of the guide rail (4), multiple sets of uniform water spraying components (2) are provided on the guide rail (4), and the multiple sets of uniform water spraying components (2) are connected to the water supply device (5) through pipes. A smelting machine (7) is installed above the crystallizer (1), and the smelting machine (7) is connected to the inlet of the crystallizer (1) through a pipe. The uniform water spray assembly (2) includes an annular shell (21), a slide (211), a mounting bracket (22), a drive ring (23), a moving block (24), an arc-shaped channel (241), and a nozzle (25). The crystallizer (1) has an annular shell (21) installed at the outlet end. Two mounting brackets (22) are symmetrically installed inside the annular shell (21). Multiple drive rings (23) are rotatably installed on the two mounting brackets (22). A moving block (24) is installed at the bottom of each of the multiple drive rings (23). An arc-shaped channel (241) is opened at the top of each of the multiple moving blocks (24) to facilitate fitting the inner ring of the drive ring (23). A nozzle (25) is installed at the bottom of each of the multiple moving blocks (24). An anti-clogging component (3) is provided inside the moving block (24).

2. The high-temperature forming equipment for solid tubes for boilers according to claim 1, characterized in that: The top of the annular shell (21) is equipped with a drive box (26) for driving multiple drive rings (23), and the multiple drive rings (23) rotate independently.

3. The high-temperature forming equipment for solid tubes for boilers according to claim 2, characterized in that: The surfaces of the multiple drive rings (23) are provided with scale grooves (231), and the annular shell (21) is equipped with a sensor (27) for sensing the scale grooves (231), and the sensor (27) is electrically connected to the drive box (26).

4. The high-temperature forming equipment for solid tubes for boilers according to claim 1, characterized in that: The inner ring of the annular shell (21) is provided with a slide (211), and a folded dustproof strip (28) is installed in the slide (211), and multiple nozzles (25) pass through the folded dustproof strip (28).

5. The high-temperature forming equipment for solid tubes for boilers according to claim 1, characterized in that: The anti-blocking component (3) includes a boss (31), a rotating ring (3101), a sliding rod (32), a turntable (36), an arc block (37), and a first spring (38). The movable block (24) has a chamber (242) inside, and a boss (31) for replacing and installing the nozzle (25) is installed in the chamber (242). A rotating ring (3101) is rotatably installed on the top of the boss (31), and a sliding rod (32) is slidably installed in the rotating ring (3101). A turntable (36) is installed at the bottom of the sliding rod (32), and multiple arc-shaped blocks (37) for cleaning scale on the inner wall of the nozzle (25) are rotatably installed on the turntable (36). The multiple arc-shaped blocks (37) are connected to the end of the sliding rod (32) by a first spring (38).

6. The high-temperature forming equipment for solid tubes for boilers according to claim 5, characterized in that: Each of the arc-shaped blocks (37) has a square groove (371) and a spring plate (39) for rebounding impact force is rotatably installed in the square groove (371). The spring plate (39) is connected to the bottom of the square groove (371) through a reset rod (310). A second spring (311) is sleeved on the reset rod (310).

7. The high-temperature forming equipment for solid tubes for boilers according to claim 5, characterized in that: A lifting rod (34) is installed on the top of the chamber (242). A rotating sleeve (33) for driving the slide rod (32) to slide up and down is installed on the output end of the lifting rod (34). The rotating sleeve (33) is rotatably installed on the top of the slide rod (32). A large pulley (3102) is installed on the rotating ring (3101). A drive motor (35) is installed at the bottom of the chamber (242). A small pulley (351) is installed on the output shaft of the drive motor (35). A drive belt is fitted on the small pulley (351) and the large pulley (3102).

8. The high-temperature forming equipment for solid tubes for boilers according to claim 7, characterized in that: Each of the nozzles (25) is equipped with a flow detector (312), which is electrically connected to the drive motor (35) and the lifting rod (34).

9. The high-temperature forming equipment for solid tubes for boilers according to claim 1, characterized in that: The water supply device (5) is connected to multiple nozzles (25) via pipes. A speed detector (41) is installed on the guide rail (4), and the speed detector (41) is electrically connected to the water supply device (5).