Instant heating type energy-saving water heater based on compressor aluminum flat pipe waste heat recovery
By employing aluminum flat tube waste heat recovery and a cleaning mechanism driven by phase change heat storage material in the heat pump water heater, the problem of reduced heating efficiency caused by scale buildup is solved, achieving efficient heating and cleaning effects and improving the overall performance of the water heater.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-05
- Publication Date
- 2026-04-14
AI Technical Summary
Existing heat pump water heaters suffer from reduced heating efficiency and slower heating speed due to scale buildup during the heating process.
This water heater is a fast-heating energy-saving water heater based on waste heat recovery from aluminum flat tubes in a compressor. It utilizes the solid-liquid conversion of phase change heat storage materials to provide the power for the cleaning mechanism. Combined with scrapers and brushes, it cleans the inner wall of the tank. The forward and reverse movement of the cleaning mechanism is realized through the transmission mechanism, and the heat exchange efficiency is improved by using aluminum flat tubes.
It effectively reduces the impact of scale buildup, accelerates heating speed, improves cold water heating efficiency, enhances cleaning effect, and improves overall heating efficiency.
Smart Images

Figure CN121855046A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of heat pump water heater technology, specifically to a fast-heating energy-saving water heater based on waste heat recovery from aluminum flat tubes in a compressor. Background Technology
[0002] Heat pump water heaters use a compressor as a power source to transfer low-grade heat energy from the environment to the water. They use only a small amount of electricity to drive the compressor. Their core follows the reverse Carnot cycle, which achieves heat transfer and enhancement through the phase change cycle of the refrigerant, ultimately producing several times the amount of hot water consumed. Their basic structure also includes an evaporator and a condenser.
[0003] Due to water quality issues, existing heat pump water heaters produce a large amount of scale during the heating process, which adheres to the inner wall of the tank. As the scale thickness increases, the external heating element needs to pass through the water channel layer to heat the water inside the tank, greatly reducing the heat conduction efficiency of the external heating element and thus significantly affecting the heating speed.
[0004] In view of this, the present invention proposes a fast-heating energy-saving water heater based on waste heat recovery from aluminum flat tubes of a compressor, in order to solve the problems existing in the prior art. Summary of the Invention
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a fast-heating energy-saving water heater based on waste heat recovery from aluminum flat tubes in a compressor.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A fast-heating energy-saving water heater based on waste heat recovery from aluminum flat tubes in a compressor includes a tank body. The lower part of the tank body is surrounded by aluminum flat tubes, and the upper part of the tank body is fitted with a phase change heat storage material. A cleaning mechanism is provided inside the tank body, and the cleaning mechanism is connected to a power source through a transmission mechanism.
[0008] A cleaning mechanism is provided with symmetrically arranged scrapers, with bristles between the two scrapers. The scrapers and bristles are fixed to one side of a first base plate. A second base plate is slidably connected to the other side of the first base plate. A vertical limiting block is movably connected to the other side of the second base plate. A horizontal limiting block is fixed to the other side of the vertical limiting block.
[0009] The transmission structure includes a first transmission ring, a second transmission ring, and a spiral track. The first transmission ring and the second transmission ring are rotatably engaged with the outer and inner walls of the top of the barrel, respectively. A sliding rod is fixedly connected to one side of the inner wall of the second transmission ring, and a vertical limiting block is sleeved on the outer side of the sliding rod. The spiral track is arranged inside the barrel and its end is fixedly connected to the barrel wall. A transverse limiting block is slidably sleeved on the outer side of the spiral track. With the cooperation of multiple sets of gear transmission, the forward and reverse movement of the cleaning mechanism can be realized.
[0010] Furthermore, the top of the barrel is provided with a water outlet, the bottom of the barrel is provided with a funnel bottom, the bottom of the funnel bottom is provided with a slag discharge port, and the bottom side wall of the barrel is connected to a water inlet pipe along the tangential direction. The other end of the water inlet pipe is connected to a main water pipe through a valve.
[0011] Furthermore, the phase change thermal storage material has a spiral pipeline inside, with both ends connected to the outlet branch pipe and the inlet branch pipe respectively. The inlet branch pipe is equipped with a first temperature control valve and a second temperature control valve, and its other end is connected to the main water pipe.
[0012] Furthermore, the top of the phase change thermal storage material is movably embedded with multiple bellows. The top of the bellows is sealed and filled, and its bottom is sealed and connected to the internal phase change material of the phase change thermal storage material. The top of the phase change thermal storage material is sealed and fixedly connected to the bottom of the hydraulic ring. The inside of the hydraulic ring is hollow and filled with hydraulic oil. The top of the hydraulic ring is fixedly connected to an output end. One side of the output end is connected to the input end of the hydraulic cylinder through an oil pipe. The hydraulic cylinder is fixedly connected to one side of the output end through a bracket. The output end of the hydraulic cylinder is fixedly connected to one end of the first connecting rod. A second spring is fixedly connected to the output end of the hydraulic cylinder. The second spring is sleeved on the outside of the first connecting rod, and its other end is fixedly connected to the outer wall of the protective shell.
[0013] Furthermore, a power storage groove is formed in the middle of one end face of the first base plate. A fixed cylinder is fixedly connected to the bottom center of the top wall of the power storage groove. A C-shaped retaining spring is provided on the upper part of one side of the fixed cylinder. The C-shaped retaining spring can deform and engage with a cross groove opened at the corresponding position of the sliding cylinder. A sliding cylinder is slidably sleeved on the lower part of the fixed cylinder. A third spring is provided inside the fixed cylinder. The bottom two ends of the third spring are fixedly connected to the inner wall of the top of the fixed cylinder and the bottom wall of the sliding cylinder, respectively. A dome head is fixedly connected to the bottom of the sliding cylinder. The bottom of the dome head abuts against the upper part of the toothed plate. The toothed plate is fixedly connected to one end face of the second base plate. The top of the toothed plate is provided with symmetrically arranged ratchet teeth. The height of the ratchet inclined surface on both ends is higher than that of the inner ratchet. Slide rails are symmetrically fixed on the upper and lower sides of one end face of the second base plate. The slide rails are slidably engaged with the slide groove opened on one end face of the first base plate. A fourth spring is fixed to both ends of the slide rail. The other end of the fourth spring is fixed to the end wall of the slide groove. A reset strip is fixed to one end face of the second base plate corresponding to the position of the C-shaped retaining spring. Multiple slide columns are fixed to the other end face of the second base plate. The slide columns are slidably connected to the end block fixed to the side wall of the vertical limiting block. A fifth spring is sleeved on the outside of the slide column. The two ends of the fifth spring are fixed to the end block and the end lugs fixed to the slide column, respectively.
[0014] Furthermore, a second magnet is embedded on one side of the second transmission ring, and the second magnet is magnetically connected to the first magnet. The first magnet is slidably connected in the inclined groove of the first transmission ring. Limiting slides are provided on both sides of the first magnet and are slidably engaged in the limiting slides on both sides of the inclined groove. A guide plate is fixed to the outer end face of the first magnet, and a conical tooth structure is arranged at the bottom of the first transmission ring.
[0015] Furthermore, the other end of the first connecting rod slides through the protective shell and is hinged to one end of the second connecting rod. The other end of the second connecting rod is rotatably connected to an eccentric shaft on one side of the eccentric wheel. The central shaft of the eccentric wheel is fixed to the first gear. The rear shaft of the first gear is fixed to the inner wall of the protective shell. The first gear is meshed with a second gear. The center of the second gear is rotatably connected to a first bearing. The first bearing is slidably connected to a first sliding shaft. The rear end of the first sliding shaft is fixed to the inner wall of the protective shell. The second gear is meshed with a third gear. The central shaft of the third gear rotates rearward through the protective shell and is fixed to the central shaft of a bevel gear. The bevel gear meshes and drives the bevel gear structure. The protective shell is fixed to the outer wall of the barrel by a bracket.
[0016] Furthermore, the front side of the central shaft of the first gear is connected to a rotating shaft fixed to the front side of the fourth gear via a belt drive. The upper part of the fourth gear is meshed with a fifth gear. The rear end of the central shaft of the fifth gear is fixed to the inner wall of the protective shell. A sixth gear is meshed with one side of the fifth gear. The center of the sixth gear is rotatably connected to a second bearing. The second bearing is slidably connected to a second sliding shaft. The rear end of the second sliding shaft is fixed to the inner wall of the protective shell. The sixth gear is located on the meshing transmission axis with the third gear.
[0017] Furthermore, both the first bearing and the second bearing are symmetrically fixed with F-shaped limiting rods on one side. The F-shaped open end of the F-shaped limiting rod is movably inserted into the L-shaped lever provided on the jumping connecting rod. The two sets of L-shaped levers are fixedly connected in the middle by a central rotating rod. The center of the central rotating rod is hinged to one end of the support rod. The rear end of the support rod is fixed to the inner wall of the protective shell. The central rotating rod is symmetrically and slidably connected to the excitation top rod on both sides of the hinge point. A first spring is sleeved on the outside of the excitation top rod. The two ends of the first spring are fixedly connected to the front end face of the central rotating rod and the top ball provided on the front side of the excitation top rod, respectively. The front end of the top ball abuts against a steering wheel.
[0018] Furthermore, the rear end face of the steering wheel is provided with two sets of symmetrically arranged inclined structures, and the two sets of inclined structures respectively abut against two symmetrically arranged top balls. The center of the front end face of the steering wheel is rotatably connected to the inner wall of the protective shell. A lever is fixedly connected to the upper part of the steering wheel, and the free end of the lever moves through the outer wall of the protective shell.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] The present invention relates to a fast-heating energy-saving water heater based on waste heat recovery from an aluminum flat tube compressor. By utilizing the volume change caused by the solid-liquid transition of a phase change heat storage material, this characteristic is converted into the power transmission of the cleaning mechanism, eliminating the need for an additional power source and maximizing the efficiency of waste heat recovery. At the same time, the free heat storage and release characteristics of the phase change heat storage material can improve the heating efficiency of cold water.
[0021] The present invention relates to a fast-heating energy-saving water heater based on waste heat recovery from an aluminum flat tube compressor. By setting up a cleaning mechanism, the inner wall of the tank can be cleaned, reducing the impact of scale buildup on heating efficiency and greatly improving the heating efficiency of cold water. At the same time, the cleaning head is equipped with a power storage structure, which allows the original weak cleaning force to be released instantaneously through power storage, thereby achieving a stronger cleaning effect.
[0022] The present invention relates to a fast-heating energy-saving water heater based on waste heat recovery from an aluminum flat tube compressor. By setting a transmission mechanism, the power transmission force output in one direction can be changed to automatically switch between forward and reverse directions. Attached Figure Description
[0023] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0024] Figure 1 This is a three-dimensional view of the structure of the present invention;
[0025] Figure 2 This is an enlarged three-dimensional view of the structure at point A of the present invention;
[0026] Figure 3 This is a perspective view of the internal structure of the barrel of the present invention;
[0027] Figure 4 This is a three-dimensional view of the cleaning mechanism structure of the present invention;
[0028] Figure 5 This is a perspective view of the inner structure of the second base plate of the present invention;
[0029] Figure 6 This is a perspective view of the inner structure of the first base plate of the present invention;
[0030] Figure 7 This is an enlarged three-dimensional view of section B of the present invention;
[0031] Figure 8 This is a three-dimensional half-section view of the sliding cylinder and the fixed cylinder of the present invention;
[0032] Figure 9 This is a perspective view of the gear connection structure of the transmission mechanism of the present invention;
[0033] Figure 10 This is a perspective view of the connection structure between the bevel gear and the third gear of the present invention, with the protective shell removed.
[0034] Figure 11 This is a perspective view of the connection structure between the jump linkage and the steering wheel of the present invention;
[0035] Figure 12 This is a perspective view of the connection structure between the first magnet and the first transmission ring of the present invention;
[0036] Figure 13 This is a three-dimensional view of the phase change thermal storage material structure of the present invention;
[0037] Figure 14 This is a three-dimensional view of the bellows structure of the present invention.
[0038] In the diagram: 10. Barrel body, 11. Funnel bottom, 12. Slag discharge port, 13. Inlet pipe, 14. Valve, 15. Main water pipe, 16. Outlet, 20. Aluminum flat tube, 30. Phase change thermal storage material, 31. Corrugated pipe, 32. Inlet branch pipe, 33. First temperature control valve, 34. Second temperature control valve, 35. Outlet branch pipe, 40. Transmission mechanism, 41. Hydraulic ring, 4101. Output end, 42. Hydraulic cylinder, 43. First connecting rod, 44. Second connecting rod, 45. Offset wheel, 46. First 47 Gear, 48 Second Gear, 49 Third Gear, 410 Belt, 411 Fourth Gear, 412 Fifth Gear, 413 Sixth Gear, 414 Jump Link, 4131 Central Rotating Rod, 4132 L-shaped ... Limiting rod, 419 First transmission ring, 4191 Bevel tooth structure, 4192 Inclined groove, 41921 Limiting slide, 420 First magnet, 4201 Limiting slide bar, 4202 Guide plate, 421 Second transmission ring, 422 Second magnet, 423 Slide rod, 424 Helical track, 425 Protective shell, 426 Second spring, 427 First sliding shaft, 428 Second sliding shaft, 429 Second bearing, 50 Cleaning mechanism, 51 Scraper 52 Brush bristles, 53 First base plate, 531 Slide groove, 532 Power storage groove, 533 Fixed cylinder, 534 C-shaped snap ring, 535 Slide cylinder, 5351 Cross groove, 536 Dome head, 537 Third spring, 54 Second base plate, 541 Slide rail, 542 Fourth spring, 543 Tooth plate, 544 Reset bar, 545 Slide column, 5451 End lug, 546 Fifth spring, 55 Vertical limiting block, 551 End block, 56 Horizontal limiting block. Detailed Implementation
[0039] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0040] Please see Figure 1-13This is a fast-heating energy-saving water heater based on waste heat recovery from aluminum flat tubes in a compressor. It includes a tank 10, which serves as the water carrier. The tank 10 is heated through heat exchange via aluminum flat tubes 20 surrounding its lower outer part. Replacing the traditional condenser heat exchange tubes with aluminum flat tubes 20 significantly improves heat exchange efficiency. Simultaneously, this device requires an external evaporator to absorb ambient heat, which is then compressed by the compressor and released through the aluminum flat tubes 20 to form a complete water heater body. A phase change heat storage material 30 is attached to the upper outer part of the tank 10. This material can recover and store waste heat from the hot water inside the tank 10 and release it when needed, improving the heating efficiency. A cleaning mechanism 50 is installed inside the tank 10. The cleaning mechanism 50 is connected to a power source via a transmission mechanism 40. The cleaning mechanism 50 has symmetrically arranged scrapers 51, with bristles 52 between the two scrapers 51. The symmetrically arranged scrapers 51 can remove scale in both directions. The scrapers 51 and bristles 52 are fixed to a first base plate. On one side of the first base plate 53, a second base plate 54 is slidably connected to the other side of the first base plate 53. A vertical limiting block 55 is movably connected to the other side of the second base plate 54. A horizontal limiting block 56 is fixedly connected to the other side of the vertical limiting block 55. The transmission structure 40 includes a first transmission ring 419, a second transmission ring 421, and a spiral track 424. The first transmission ring 419 and the second transmission ring 421 are respectively rotatably engaged with the outer wall and inner wall of the top of the barrel 10. A horizontal limiting block 56 is fixedly connected to one side of the inner wall of the second transmission ring 421. The slide rod 423 has a vertical limiting block 55 sleeved on its outer side. The spiral track 424 is arranged inside the barrel 10 and its track end is fixed to the wall of the barrel 10. The spiral track 424 has a horizontal limiting block 56 slidably sleeved on its outer side. Through the cooperation of the spiral track 424 and the slide rod 423, the single transmission force of the second transmission ring 421 is converted into the cleaning mechanism 50 to clean and cover the inside of the barrel 10. With the cooperation of multiple sets of gear transmission, the cleaning mechanism 50 can move in both directions.
[0041] Please see Figure 1 The top of the barrel 10 is equipped with a water outlet 16. It should be noted that the water outlet 16 needs to be used with a float hose. The bottom of the barrel 10 is equipped with a funnel bottom 11, and the bottom of the funnel bottom 11 is equipped with a slag discharge port 12. The bottom side wall of the barrel 10 is connected to a water inlet pipe 13 along the tangential direction. The other end of the water inlet pipe 13 is connected to a main water pipe 15 through a valve 14. The main water pipe 15 is connected to the city water supply pipeline and has a certain water pressure. The water inlet pipe 13, which is set in the tangential direction, can make the incoming tap water swirl. The scraped scale can be concentrated and settled in the funnel bottom 11 at the bottom of the barrel 10 and periodically discharged through the slag discharge port 12. At the same time, the swirling water flow can help break the thermal boundary layer on the inner wall of the barrel 10, further improving the heat exchange efficiency.
[0042] Please see Figure 1The phase change thermal storage material 30 has a spiral pipe inside, with both ends connected to the outlet branch pipe 35 and the inlet branch pipe 32, respectively. It should be noted that the outlet branch pipe 35 allows water to return into the tank 10. When the tank 10 is full of water, the water can be diverted into a low-temperature water storage tank for other uses. Simultaneously, the low-temperature tap water entering the phase change thermal storage material 30 from the inlet branch pipe 32 can carry away some of the heat inside the material, thereby accelerating the phase change conversion rate from liquid to solid. The inlet branch pipe 32 is equipped with a first temperature control valve 33 and a second temperature control valve 34. The other end is connected to the main water pipe 15. The first temperature control valve 33 detects the internal temperature of the phase change heat storage material 30. When the temperature of the phase change heat storage material 30 is lower than the set value, the valve is closed. If cold water continues to enter, it will not only fail to trigger the phase change heat storage material 30 to release heat, but will also continue to cool the phase change heat storage material 30, making it unable to store heat and wasting the main heating energy. The second temperature control valve 34 detects the internal temperature of the tank 10. When the temperature of the hot water in the tank 10 is higher than the set value, the second temperature control valve 34 is activated to introduce cold water into the water inlet branch pipe 32.
[0043] Please see Figure 1 and 14 Multiple bellows 31 are movably embedded in the top of the phase change thermal storage material 30. The top of the bellows 31 is sealed and filled, and its bottom is sealed and connected to the internal phase change material of the phase change thermal storage material 30. The top of the phase change thermal storage material 30 is sealed and fixedly connected to the bottom of the hydraulic ring 41. The hydraulic ring 41 is hollow and filled with hydraulic oil. An output end 4101 is fixedly connected to the top of the hydraulic ring 41. It should be noted that the top of the output end 4101 is equipped with an exhaust valve and a replenishment port to remove air and replenish a small amount of leaked oil. One side of the output end 4101 is connected to the input end of the hydraulic cylinder 42 through an oil pipe. The hydraulic cylinder 42 is fixedly connected to one side of the output end 4101 by a bracket. The output end of the hydraulic cylinder 42... A second spring 426 is fixed to one end of the first connecting rod 43 and the output end of the hydraulic cylinder 42 is fixed to the second spring 426. The second spring 426 is sleeved on the outside of the first connecting rod 43 and its other end is fixed to the outer wall of the protective shell 425. When the phase change heat storage material 30 absorbs heat, its internal medium material will change from solid to liquid, thereby increasing its volume. This will cause the bellows 31 to be pushed outward and deformed, thereby squeezing the liquid inside the hydraulic ring 41 to gather at the output end 4101 and push the output shaft of the hydraulic cylinder 42 to move, thereby pushing the first connecting rod 43 to move linearly. When the phase change heat storage material 30 is cooled, its volume shrinks. The second spring 426 pushes the output end of the hydraulic cylinder 42 back to its original position, thereby pushing the bellows 31 to retract and reset.
[0044] Please see Figure 4-8A power storage groove 532 is provided in the middle of one end face of the first base plate 53. A fixed cylinder 533 is fixedly connected to the bottom center of the top wall of the power storage groove 532. A C-shaped retaining spring 534 is provided on the upper part of one side of the fixed cylinder 533. The C-shaped retaining spring 534 can deform and engage in the cross groove 5351 opened at the corresponding position of the sliding cylinder 535. The lower part of the fixed cylinder 533 is slidably sleeved with the sliding cylinder 535. A third spring 537 is provided inside the fixed cylinder 533. The two ends of the bottom of the third spring 537 are respectively connected to the inner top wall of the fixed cylinder 533 and the sliding cylinder 535. The bottom wall of the cylinder 535 is fixedly connected, and a dome head 536 is fixedly connected to the bottom of the sliding cylinder 535. The bottom of the dome head 536 abuts against the upper part of the toothed plate 543. The toothed plate 543 is fixedly connected to one end face of the second base plate 54. The top of the toothed plate 543 is provided with symmetrically arranged ratchet teeth. The height of the inclined surface of the ratchet teeth at both ends is higher than that of the inner ratchet teeth. It should be noted that when the dome head 536 moves to the limit position of the ratchet teeth at both ends, the lowest point of the dome head 536 is higher than that of the inner ratchet teeth. Symmetrically fixed on the upper and lower sides of one end face of the second base plate 54 are... The slide rail 541 is slidably engaged with the slide groove 531 opened on one side end face of the first base plate 53. A fourth spring 542 is fixed to both ends of the slide rail 541, and the other end of the fourth spring 542 is fixed to the end wall of the slide groove 531. A reset strip 544 is fixed to one side end face of the second base plate 54 at the position corresponding to the C-shaped retaining spring 534. The reset strip 544 can enter through the transverse opening of the cross groove 5351 and press against the C-shaped retaining spring 534, causing the C-shaped retaining spring 534 to deform and disengage from the cross groove. The groove 5351 is used for restraint, and the C-shaped retaining spring 534 has an arc-shaped catering structure on the transverse side walls in the middle, which facilitates the deformation of the C-shaped retaining spring 534 by the lateral compression of the reset strip 544. Multiple sliding columns 545 are fixed to the other end face of the second base plate 54. The sliding columns 545 are slidably connected to the end block 551 fixed to the side wall of the vertical limiting block 55. A fifth spring 546 is sleeved on the outside of the sliding column 545. The two ends of the fifth spring 546 are fixed to the end block 551 and the end ear 5451 fixed to the sliding column 545, respectively.
[0045] Since the power source of the cleaning mechanism 50 is the change in volume of the phase change medium material caused by the heating and cooling of the phase change heat storage material 30, this process is relatively slow, which may result in insufficient cleaning power. However, the scraper and bristles of the cleaning mechanism 50 generate significant friction when cleaning the inner wall of the barrel 10. This friction is collected and used to drive the relative displacement between the first bottom plate 53 and the second bottom plate 54 using sliding friction. As a result, the dome head 536 slides along the upper surface of the toothed plate 543. Due to the presence of ratchet, each movement of the first bottom plate 53 is stored, and at the same time, the fourth spring on one side is compressed. When it moves to the outermost end of the ratchet, As the height of the ratchet increases, the displacement of the slide cylinder 535 increases, causing the C-shaped retaining ring 534 to be compressed and deformed into the cross groove 5351 of the slide cylinder 535. At the same time, the lowest point of the dome head 536 is higher than the highest point of the inner ratchet, so it cannot limit the slide cylinder 535. Therefore, under the deformation of the fourth spring, the first base plate 53 is instantly driven back to its original position. When it moves to the position of the reset bar 544, the reset bar 544 slides against the C-shaped retaining ring 534, causing it to deform inward and thus break free from the restraint of the cross groove 5351. Then the dome head 536 abuts against the toothed plate 543 again to perform the next round of power-accumulating cleaning, thereby generating a strong cleaning force on the barrel 10.
[0046] Please see Figure 1-3 12. A second magnet 422 is embedded on one side of the second transmission ring 421. The second magnet 422 is magnetically connected to the first magnet 420. The first magnet 420 is slidably connected in the inclined groove 4192 of the first transmission ring 419. Limiting slide strips 4201 are provided on both sides of the first magnet 420 and are slidably engaged in the limiting slide tracks 41921 on both sides of the inclined groove 4192. A guide plate 4202 is fixedly connected to the outer end face of the first magnet 420. The bottom of the first transmission ring 419 has a conical tooth structure 4191. Through the magnetic connection of the first magnet 420 and the second magnet 422, the first transmission ring 419 can be... The rotational force is transmitted to the second transmission ring 421. At the same time, since the cleaning mechanism 50 cannot move when it moves to the upper and lower ends of the spiral track 424, the magnetic force between the first magnet 420 and the second magnet 422 is disengaged. At this time, the first magnet 420 is still rotating with the first transmission ring 419. The first magnet 420 slides down along the inclined groove 4192, so that the guide plate 4202 can abut against the handle 4152 and rotate the handle 4152, thereby cooperating with the subsequent structure to complete the turning operation. At this time, the first transmission ring 419 rotates in the opposite direction and makes the first magnet 420 and the second magnet 422 magnetically connected and returned to their original positions.
[0047] Please see Figure 2 and 9The other end of the first connecting rod 43 slides through the protective shell 425 and is hinged to one end of the second connecting rod 44. The other end of the second connecting rod 44 is rotatably connected to an eccentric shaft on one side of the eccentric wheel 45. It should be noted that the output and retraction strokes of the hydraulic cylinder 42 allow the eccentric wheel 45 to rotate a full revolution. The central shaft of the eccentric wheel 45 is fixed to the first gear 46. The rear shaft of the first gear 46 is fixed to the inner wall of the protective shell 425. The first gear 46 is meshed with the second gear 47. The center of the second gear 47 is rotatably connected to the first bearing 417. The bearing 417 is slidably connected to the first sliding shaft 427. The rear end of the first sliding shaft 427 is fixed to the inner wall of the protective shell 425. The second gear 47 is meshed with the third gear 48. The central axis of the third gear 48 rotates backward and passes through the protective shell 425 and is fixed to the central axis of the bevel gear 416. The bevel gear 416 is meshed and driven by the bevel gear structure 4191. The protective shell 425 is fixed to the outer wall of the barrel 10 through the bracket. Through the transmission connection between the above-mentioned multiple sets of gears, the linear motion of the hydraulic cylinder 42 can be converted into the rotational motion of the first transmission ring 419.
[0048] Please see Figure 9-10 The first gear 46 is connected to the front of the central shaft of the fourth gear 410 via a belt 49. The fourth gear 410 is meshed with the fifth gear 411. The rear end of the central shaft of the fifth gear 411 is fixed to the inner wall of the protective shell 425. The fifth gear 411 is meshed with the sixth gear 412 on one side. The center of the sixth gear 412 is rotatably connected to the second bearing 429. The second bearing 429 is slidably connected to the second sliding shaft 428. The rear end of the second sliding shaft 428 is fixed to the inner wall of the protective shell 425. The sixth gear 412 is located on the meshing transmission axis with the third gear 48. When the cleaning mechanism 50 cannot move when it moves to the upper or lower end of the spiral track 424, the above gear set needs to drive the first transmission ring 419 to rotate in the opposite direction.
[0049] Please see Figure 9-11F-shaped limiting rods 418 are symmetrically fixed to one side of the first bearing 417 and the second bearing 429. The F-shaped open end of the F-shaped limiting rod 418 is movably inserted into the L-shaped lever 4132 provided on the jump connecting rod 413. The two sets of L-shaped levers 4132 are fixedly connected in the middle by a central rotating rod 4131. The central rotating rod 4131 is hinged to one end of the support rod 414. The rear end of the support rod 414 is fixed to the inner wall of the protective shell 425. The central rotating rod 4131 is symmetrically and slidably connected to the excitation rod 4133 on both sides of the hinge point. A first spring 4134 is sleeved on the outside of the excitation rod 4133. The two ends of the first spring 4134 are fixedly connected to the front end face of the central rotating rod 4131 and the top ball 4135 provided on the front side of the excitation rod 4133, respectively. The front end of the top ball 4135 abuts against the steering wheel 415. It should be noted that the excitation rod 4133 and the central rotating rod 4131 are set at a certain angle to satisfy the condition that when the jumping link 413 pryes the second gear 47 and the third gear 48 to mesh, or the sixth gear 412 and the third gear 48 to mesh, the clamping force of the first spring 4134 on the meshing side is greater than the deformation force of the first spring 4134 on the other side.
[0050] Please see Figure 9-11 The rear end face of the steering wheel 415 is provided with two sets of symmetrically arranged inclined structures 4151. The two sets of inclined structures 4151 respectively abut against two symmetrically arranged top balls 4135. It should be noted that in the initial state, the top ball 4135 on the meshing gear side abuts against the high end of one inclined structure 4151, and the top ball 4135 on the other side abuts against the low end of the other inclined structure 4151. Therefore, when the lever 4152 drives the steering wheel 415 to rotate, the above two abutment structures can be converted to each other, thereby completing the conversion of forward and reverse motion. The center of the front end face of the steering wheel 415 is rotatably connected to the inner wall of the protective shell 425. The lever 4152 is fixedly connected to the upper part of the steering wheel 425. The free end of the lever 4152 moves through the outer wall of the protective shell 425. The length of the lever 4152 protruding from the outer wall of the protective shell 425 is less than the bottom height of the guide plate 4202.
[0051] In the description of this invention, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0052] Although the present invention has been described in detail through the preferred embodiments above, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above description. Therefore, the scope of protection of the present invention should be defined by the appended claims.
Claims
1. A fast-heating energy-saving water heater based on waste heat recovery from an aluminum flat tube compressor, characterized in that: Includes a barrel body (10), the lower part of which is surrounded by an aluminum flat tube (20), the upper part of which is attached and sleeved with a phase change heat storage material (30), and a cleaning mechanism (50) is provided inside the barrel body (10). The cleaning mechanism (50) is connected to a power source through a transmission mechanism (40). A cleaning mechanism (50) is provided with symmetrically arranged scrapers (51), and bristles (52) are provided between the two scrapers (51). The scrapers (51) and the bristles (52) are fixed to one side of a first base plate (53). A second base plate (54) is slidably connected to the other side of the first base plate (53). A vertical limiting block (55) is movably connected to the other side of the second base plate (54). A horizontal limiting block (56) is fixed to the other side of the vertical limiting block (55). The transmission structure (40) includes a first transmission ring (419), a second transmission ring (421), and a spiral track (424). The first transmission ring (419) and the second transmission ring (421) are respectively rotatably engaged with the outer wall and inner wall of the top of the barrel (10). A slide rod (423) is fixedly connected to one side of the inner wall of the second transmission ring (421). A vertical limiting block (55) is sleeved on the outer side of the slide rod (423). The spiral track (424) is arranged inside the barrel (10) and its track end is fixedly connected to the wall of the barrel (10). A horizontal limiting block (56) is slidably sleeved on the outer side of the spiral track (424). With the cooperation of multiple sets of gear transmission, the cleaning mechanism (50) can move in both directions.
2. The fast-heating energy-saving water heater based on waste heat recovery from an aluminum flat tube compressor as described in claim 1, characterized in that: The top of the barrel (10) is provided with a water outlet (16), the bottom of the barrel (10) is provided with a funnel bottom (11), the bottom of the funnel bottom (11) is provided with a slag discharge port (12), the bottom side wall of the barrel (10) is connected to a water inlet pipe (13) along the tangential direction, and the other end of the water inlet pipe (13) is connected to a main water pipe (15) through a valve (14).
3. The fast-heating energy-saving water heater based on waste heat recovery from the compressor aluminum flat tube as described in claim 1, characterized in that: The phase change thermal storage material (30) has a spiral pipeline inside and its two ends are connected to the outlet branch pipe (35) and the inlet branch pipe (32) respectively. The inlet branch pipe (32) is equipped with a first temperature control valve (33) and a second temperature control valve (34) and its other end is connected to the main water pipe (15).
4. The fast-heating energy-saving water heater based on waste heat recovery from the compressor aluminum flat tube as described in claim 1, characterized in that: The phase change thermal storage material (30) has multiple corrugated tubes (31) movably embedded in its top. The top of each corrugated tube (31) is sealed and its bottom is in sealed communication with the internal phase change material of the phase change thermal storage material (30). The top of the phase change thermal storage material (30) is sealed and fixedly connected to the bottom of a hydraulic ring (41). The hydraulic ring (41) is hollow and filled with hydraulic oil. The top of the hydraulic ring (41) is fixedly connected to an output end (4101). The output end (4101) is connected to the input end of the hydraulic cylinder (42) via an oil pipe. The hydraulic cylinder (42) is fixed to the output end (4101) via a bracket. The output end of the hydraulic cylinder (42) is fixed to one end of the first connecting rod (43). A second spring (426) is fixed to the output end of the hydraulic cylinder (42). The second spring (426) is sleeved on the outside of the first connecting rod (43) and its other end is fixed to the outer wall of the protective shell (425).
5. The fast-heating energy-saving water heater based on waste heat recovery from an aluminum flat tube compressor as described in claim 1, characterized in that: A power storage groove (532) is provided in the middle of one end face of the first base plate (53). A fixed cylinder (533) is fixedly connected to the bottom center of the top wall of the power storage groove (532). A C-shaped retaining spring (534) is provided on the upper part of one side of the fixed cylinder (533). The C-shaped retaining spring (534) can be deformed and engaged in the cross groove (5351) opened at the corresponding position of the sliding cylinder (535). The sliding cylinder (535) is slidably sleeved on the lower part of the fixed cylinder (533). 33) An internal third spring (537) is provided. The bottom ends of the third spring (537) are fixed to the inner wall of the top of the fixed cylinder (533) and the bottom wall of the sliding cylinder (535), respectively. A dome head (536) is fixed to the bottom of the sliding cylinder (535). The bottom of the dome head (536) abuts against the upper part of the toothed plate (543). The toothed plate (543) is fixed to one side end face of the second base plate (54). The top of the toothed plate (543) is provided with symmetrically arranged ratchet teeth. The height of the ratchet bevel on the end side is higher than that of the inner ratchet. Slide rails (541) are symmetrically fixed on both the upper and lower sides of one end face of the second base plate (54). The slide rails (541) are slidably engaged with the slide groove (531) opened on one end face of the first base plate (53). A fourth spring (542) is fixed to both ends of the slide rail (541), and the other end of the fourth spring (542) is fixed to the end wall of the slide groove (531). One end face of the second base plate (54) corresponds to C. A reset strip (544) is fixedly connected to the shaped snap ring (534). Multiple sliding columns (545) are fixedly connected to the other end face of the second base plate (54). The sliding columns (545) are slidably connected to the end block (551) fixed on the side wall of the vertical limiting block (55). A fifth spring (546) is sleeved on the outside of the sliding column (545). The two ends of the fifth spring (546) are fixedly connected to the end block (551) and the end ear (5451) fixed on the sliding column (545), respectively.
6. The fast-heating energy-saving water heater based on waste heat recovery from the compressor aluminum flat tube as described in claim 1, characterized in that: A second magnet (422) is embedded on one side of the second transmission ring (421). The second magnet (422) is magnetically connected to a first magnet (420). The first magnet (420) is slidably connected in the inclined groove (4192) opened in the first transmission ring (419). Limiting slide strips (4201) are provided on both sides of the first magnet (420) and are slidably engaged in the limiting slide rails (41921) opened on both sides of the inclined groove (4192). A guide plate (4202) is fixedly connected to the outer end face of the first magnet (420). A bevel tooth structure (4191) is arranged at the bottom of the first transmission ring (419).
7. The fast-heating energy-saving water heater based on waste heat recovery from the compressor aluminum flat tube as described in claim 4, characterized in that: The other end of the first connecting rod (43) slides through the protective shell (425) and is hinged to one end of the second connecting rod (44). The other end of the second connecting rod (44) is rotatably connected to the eccentric shaft on one side of the eccentric wheel (45). The central shaft of the eccentric wheel (45) is fixed to the first gear (46). The rear shaft of the first gear (46) is fixed to the inner wall of the protective shell (425). The first gear (46) is meshed with the second gear (47). The center of the second gear (47) is rotatably connected to the first bearing (417). The first bearing (417) is slidably connected to the first sliding shaft (427), the rear end of the first sliding shaft (427) is fixed to the inner wall of the protective shell (425), the second gear (47) is meshed with the third gear (48), the central axis of the third gear (48) rotates backward and passes through the protective shell (425) and is fixed to the central axis of the bevel gear (416), the bevel gear (416) is meshed and driven by the bevel gear structure (4191), and the protective shell (425) is fixed to the outer wall of the barrel (10) by the bracket.
8. The fast-heating energy-saving water heater based on waste heat recovery from the compressor aluminum flat tube as described in claim 7, characterized in that: The front side of the central shaft of the first gear (46) is connected to the rotating shaft fixed on the front side of the fourth gear (410) via a belt (49). The upper part of the fourth gear (410) is meshed with the fifth gear (411). The rear end of the central shaft of the fifth gear (411) is fixed to the inner wall of the protective shell (425). The fifth gear (411) is meshed with the sixth gear (412) on one side. The center of the sixth gear (412) is rotatably connected to the second bearing (429). The second bearing (429) is slidably connected to the second sliding shaft (428). The rear end of the second sliding shaft (428) is fixed to the inner wall of the protective shell (425). The sixth gear (412) is located on the meshing transmission axis with the third gear (48).
9. The fast-heating energy-saving water heater based on waste heat recovery from an aluminum flat tube compressor as described in claim 8, characterized in that: Both the first bearing (417) and the second bearing (429) are symmetrically fixed to one side with F-shaped limiting rods (418). The F-shaped open end of the F-shaped limiting rod (418) is movably inserted into the L-shaped lever (4132) provided on the jump connecting rod (413). The two sets of L-shaped levers (4132) are fixedly connected in the middle by a central rotating rod (4131). The central rotating rod (4131) is hinged to one end of the support rod (414). The rear end of the support rod (414) is fixed to... The inner wall of the protective shell (425) has the central rotating rod (4131) symmetrically and slidably connected to the excitation rod (4133) on both sides of the hinge point. The excitation rod (4133) is sleeved with a first spring (4134) on the outside. The two ends of the first spring (4134) are fixedly connected to the front end face of the central rotating rod (4131) and the top ball (4135) provided on the front side of the excitation rod (4133), respectively. The front end of the top ball (4135) abuts against the steering wheel (415).
10. The fast-heating energy-saving water heater based on waste heat recovery from an aluminum flat tube compressor as described in claim 9, characterized in that: The rear end face of the steering wheel (415) is provided with two sets of symmetrically arranged inclined structures (4151). The two sets of inclined structures (4151) respectively abut against two symmetrically arranged top balls (4135). The center of the front end face of the steering wheel (415) is rotatably connected to the inner wall of the protective shell (425). A lever (4152) is fixedly connected to the upper part of the steering wheel (425). The free end of the lever (4152) moves through the outer wall of the protective shell (425).