Joint welding device for HDMI (High Definition Multimedia Interface) data line production
By designing a multi-connector welding device and real-time detection function, the problems of low efficiency and inability to provide timely quality feedback in existing technologies have been solved, realizing an efficient and automated HDMI data cable connector welding process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGXI HONGCHANG PHOTOELECTRIC CO LTD
- Filing Date
- 2023-10-25
- Publication Date
- 2026-04-17
AI Technical Summary
Existing HDMI cable connector soldering devices can only solder one connector at a time, making it impossible to detect the soldering quality in a timely manner, resulting in low soldering efficiency and a lack of timely quality feedback.
A welding device comprising an electric conveyor belt, spot welding assembly, guide components, railing frame, and folding frame was designed. It can weld two sets of joints simultaneously and perform real-time detection using a cable tester, thereby achieving automatic wire stripping and material handling functions.
It improves welding efficiency, ensures welding quality, reduces labor costs, lowers the defect rate, and can promptly detect abnormal joints, protecting the interests of users.
Smart Images
Figure CN121886091A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of HDMI data cable connector welding technology, specifically to a connector welding device for HDMI data cable production. Background Technology
[0002] HDMI stands for High Definition Multimedia Interface. It can transmit uncompressed high-definition video and multi-channel audio data with a maximum data transfer speed of 5Gbps. It eliminates the need for digital-to-analog or analog-to-digital conversion before signal transmission, ensuring the highest quality audio and video signal transmission. It is a dedicated digital interface suitable for image transmission, capable of simultaneously transmitting audio and video signals without prior digital-to-analog or analog-to-digital conversion. It is a fully digital image and sound transmission line, used to transmit uncompressed audio and video signals. It is primarily used in plasma TVs, high-definition players, LCD TVs, rear-projection TVs, projectors, DVD recorders / projectors, D-VHS recorders / projectors, and digital audio-visual display devices for video and audio signal transmission.
[0003] Existing HDMI cable connector soldering devices, while capable of automatically soldering HDMI cable connectors, can only solder one connector at a time and cannot automatically detect the soldering quality immediately after completion. This results in low soldering efficiency and a lack of timely feedback on soldering quality. Summary of the Invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solution: a connector welding device for HDMI data cable production, comprising a machine tool frame, an electric conveyor belt installed in the middle of the machine tool frame, square slots evenly spaced on the surface of the electric conveyor belt for fitting and installing the connector of the data cable, and a notch opened in the middle of the side of the square slot; It also includes a spot welding assembly, which is installed on the right side of the machine tool main frame. The spot welding assembly includes a lifting beam mounted directly above the electric conveyor belt. A lifting rod is installed on the bottom flange of the lifting beam. Two sets of double-axis telescopic components are also installed at the bottom of the lifting beam and are symmetrically installed on the left and right sides of the lifting rod. A guide assembly is mounted on the machine tool main frame and located on the left and right sides of the electric conveyor belt. The guide assembly includes slides that are fitted and mounted on both sides of the electric conveyor belt. A rocker is mounted on the side of the slide away from the electric conveyor belt and the rocker is not connected to the edge of the slide. The rocker is connected to the machine tool main frame. A guardrail frame is installed at the rear end of the machine tool main frame. An elastic cross plate is connected to the middle of the guardrail frame and the elastic cross plate is located at the center of the rear end of the electric conveyor belt. A spring-loaded telescopic rod is inserted into the middle of the side of the elastic cross plate facing the electric conveyor belt, and the spring-loaded telescopic rod can spring and extend on the elastic cross plate. A folding frame is installed at the front bottom of the machine tool main frame. A motor is suspended at the top of the folding frame. An eccentric shaft is installed at the bottom of the motor. A wire-pulling tooth is installed at the bottom pin of the eccentric shaft. A wire stripper is installed below the wire-pulling tooth and is installed directly below the motor.
[0005] Preferably, a pressing plate is installed at the bottom of the dual-axis telescopic component, and the pressing plate is telescopically installed with the hanging beam through the dual-axis telescopic component, and the pressing plate is pressed against the cable clamp seat through the dual-axis telescopic component.
[0006] Preferably, a disc frame is installed at the bottom of the lifting rod, and two welded parts are installed symmetrically at the end of the disc frame away from the lifting beam for controlling the opening and closing of the welding head.
[0007] Preferably, one end of the welded component is connected to a soldering body for controlling the total amount of solder delivered to the joint through the soldering bath, and the end of the soldering body away from the lifting beam is equipped with welding heads at equal intervals.
[0008] Preferably, each of the welding heads has a solder inlet on its side wall, and the solder inlet is connected to the inner side of the upper solder body. The welding head is hoisted above the square slot by a disc frame, lifting rod and lifting beam. The detection head is hoisted above another square slot on the rear side of the square slot, so that the welding joint of the completed joint can be detected by the detection head.
[0009] Preferably, one end of the welded component is connected to a cable tester, and the end of the cable tester away from the suspension beam is equipped with a detection head. The cable tester is used to control the detection head to test the joint and can sound an alarm for problematic structures.
[0010] Preferably, the slide is equipped with wire clamps at equal intervals, and the wire clamps are capable of sliding back and forth on the slide.
[0011] Preferably, the end of the elastic telescopic rod near the electric conveyor belt is connected to a rocker arm, and the rocker arm can be fitted to the surface of the electric conveyor belt. Under the elastic pushing of the elastic telescopic rod, the end of the rocker arm near the electric conveyor belt can be inserted into the notch opened on the side of the square slot.
[0012] Preferably, a cutting groove is provided at the top center of the stripping body, and a guide rod is fixedly connected to the middle position of the bottom of the inner side of the cutting groove. The guide rod can block and limit the movement with the wire-pulling teeth, and the eccentric shaft meshes with the wire-pulling teeth and the cutting groove.
[0013] Preferably, a support frame is inserted at the front end of the machine tool main frame, and two small conveyor belts are mounted on the top of the support frame. The surface of the small conveyor belts is provided with equally spaced wire grooves for parallel limiting of the wires, so that the wires are horizontally conveyed backward by the small conveyor belts and fall into the wire holder. The small conveyor belts are mounted above the electric conveyor belts through the support frame so that the wires can fall smoothly from the wire grooves into the wire holder.
[0014] This invention provides a connector soldering device for HDMI data cable production, which has the following advantages: I. This connector welding device for HDMI data cable production, through the setting of two sets of small conveyor belts and two sets of guide components, the symmetrical installation of the bottom structure of the lifting rod, and the structural design of each square slot inner bucket that can hold two connectors in opposite directions, enables the welding device to weld two sets of connectors in one welding action. Furthermore, with the continuous operation of the electric conveyor belt and the small conveyor belt, the welding efficiency of the welding device is increased by 100%.
[0015] II. This connector welding device for HDMI data cable production inserts wires into a cutting groove in a circular array, causing the wires to overlap and adhere to the inner wall of the groove to form a ring of wires. Then, a motor is started, which drives the wire-picking teeth to rotate circumferentially inside the cutting groove via an eccentric shaft. The wire-picking teeth and the cutting groove work together to cut the insulation layer on the surface of the wires, easily removing part of the insulation layer on one end of the wires. This achieves automatic wire stripping, eliminating the need for manual wire stripping, saving on wire and labor costs during the stripping process, and effectively improving the welding efficiency of connectors and wires.
[0016] Third, the connector welding device used in the production of HDMI data cables uses a pressing plate that moves up and down in conjunction with a cable clamp to limit the middle of the wire when the welding head contacts the wire. This prevents the wire from being misaligned on the connector due to the welding head's contact with the wire, ensuring a high yield rate for the wire and connector welding, reducing the defective and scrap rates, and helping to improve the welding quality of the connector production.
[0017] IV. This connector welding device for HDMI data cable production can promptly detect the welding parts through the detection head on the cable tester and promptly alarm the connectors with welding problems. It can promptly provide staff with the means to remove abnormal connectors, preventing them from being mixed into normal finished products and harming the interests of users. It can also automatically assist staff in inspecting the welding quality of connectors, saving manpower and material resources.
[0018] 5. The connector welding device for HDMI data cable production uses a rocker arm that is pushed against the surface of an electric conveyor belt by the elastic extension rod. As the electric conveyor belt moves from front to back, the rocker arm is inserted into the notch. This allows the rocker arm to automatically pry the connector with the welded wires out of the square slot, thus achieving automatic connector picking. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the external structure of a connector welding device for HDMI data cable production according to the present invention. Figure 2 This is a schematic diagram of the spot welding assembly of the present invention; Figure 3 This is a schematic diagram of the cable tester and testing head of the present invention; Figure 4 This is a schematic diagram of the structure of the guiding component of the present invention; Figure 5 This is a schematic diagram of the structure of the small conveyor belt and the electric conveyor belt of the present invention; Figure 6 This is a schematic diagram of the structure of the railing frame of the present invention; Figure 7 This is a schematic diagram of the wire-pulling teeth of the present invention; Figure 8 This is a schematic diagram of the wire stripper of the present invention.
[0020] In the diagram: 1. Machine tool main frame; 2. Electric conveyor belt; 21. Square slot; 22. Notch; 3. Spot welding assembly; 31. Lifting beam; 32. Lifting rod; 33. Dual-axis telescopic component; 34. Pressing plate; 35. Welded component; 36. Disc frame; 37. Cable tester; 38. Detection head; 39. Soldering body; 310. Welding head; 311. Soldering tray; 4. Guide assembly; 41. Slide table; 42. Rocker; 43. Wire clamp; 5. Guardrail frame; 51. Elastic cross plate; 52. Spring telescopic rod; 53. Rocker bar; 6. Folding frame; 61. Motor; 62. Eccentric shaft; 63. Wire picking teeth; 64. Wire stripper; 65. Guide rod; 66. Groove; 7. Lifting frame; 8. Small conveyor belt; 81. Wire trough. Detailed Implementation
[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.
[0022] First embodiment, such as Figures 1 to 8 As shown, the present invention provides a technical solution: a connector welding device for HDMI data cable production, including a machine tool frame 1, an electric conveyor belt 2 installed in the middle of the machine tool frame 1, square slots 21 evenly spaced on the surface of the electric conveyor belt 2 for fitting and installing the connector of the data cable, and notches 22 opened in the middle of the side of the square slots 21, wherein each square slot 21 can accommodate two connectors facing away from each other. It also includes a spot welding assembly 3, which is installed on the right side of the machine tool main frame 1. The spot welding assembly 3 includes a lifting beam 31 mounted directly above the electric conveyor belt 2. A lifting rod 32 is installed on the bottom flange of the lifting beam 31. Two sets of double-axis telescopic components 33 are also installed at the bottom of the lifting beam 31, and are symmetrically installed on the left and right sides of the lifting rod 32. A pressing plate 34 is installed at the bottom of the double-axis telescopic component 33, and the pressing plate 34 is telescopically installed with the lifting beam 31 through the double-axis telescopic component 33. The pressing plate 34 is pressed against the cable holder 43 through the double-axis telescopic component 33; a disc frame 36 is installed at the bottom of the lifting rod 32, and two welding parts 35 are installed symmetrically on the end of the disc frame 36 away from the lifting beam 31 to control the opening and closing of the welding head 310; one end of the welding part 35 is connected to the soldering body 39 to control the total amount of solder delivered to the connector through the soldering bath 311, and the welding head 310 is installed at equal intervals on the end of the soldering body 39 away from the lifting beam 31.
[0023] Each solder head 310 has a solder inlet 311 on its side wall, and the solder inlet 311 is connected to the inner side of the upper solder body 39. The solder head 310 is hoisted above the square slot 21 by the cooperation of the disc frame 36, the lifting rod 32 and the lifting beam 31. The detection head 38 is hoisted above another square slot 21 on the rear side of the square slot 21. The detection head 38 can be used to detect the weld of the completed joint. One end of the welded part 35 is connected to a cable tester 37. The end of the cable tester 37 away from the lifting beam 31 is equipped with the detection head 38. The cable tester 37 is used to control the detection head 38 to detect the joint and can sound an alarm for the problematic structure.
[0024] The guide assembly 4 is installed on the main frame 1 of the machine tool and is located on the left and right sides of the electric conveyor belt 2. The guide assembly 4 includes a slide table 41 that is fitted and installed on both sides of the electric conveyor belt 2. A rocker plate 42 is installed on the side of the slide table 41 away from the electric conveyor belt 2 and the rocker plate 42 is not connected to the edge of the slide table 41. The rocker plate 42 is connected to the main frame 1 of the machine tool. Wire clamps 43 are installed at equal intervals on the slide table 41 and the wire clamps 43 can slide back and forth on the slide table 41.
[0025] A folding frame 6 is installed at the front bottom of the machine tool main frame 1. A motor 61 is suspended from the top of the folding frame 6. An eccentric shaft 62 is installed at the bottom of the motor 61. A wire-pulling tooth 63 is installed at the bottom pin of the eccentric shaft 62. A wire stripper 64 is installed below the wire-pulling tooth 63 and is installed directly below the motor 61. A cutting groove 66 is opened in the middle of the top of the wire stripper 64. A guide rod 65 is fixedly connected to the middle of the bottom of the inner side of the cutting groove 66. The guide rod 65 can block and limit the wire-pulling tooth 63. The eccentric shaft 62 is engaged with the wire-pulling tooth 63 through the cooperation of the cutting groove 66.
[0026] A lifting frame 7 is inserted at the front end of the main frame 1 of the machine tool. Two small conveyor belts 8 are mounted on the top of the lifting frame 7. The surface of the small conveyor belts 8 is provided with wire grooves 81 at equal intervals for parallel limiting of the wires, so that the wires are horizontally conveyed backward by the small conveyor belts 8 and fall into the wire holder 43. The small conveyor belts 8 are mounted above the electric conveyor belt 2 through the lifting frame 7 so that the wires fall smoothly from the wire grooves 81 into the wire holder 43.
[0027] In use, the connector is fitted inside the square slot 21, and then the stripped wires are placed side by side in the wire trough 81. Simultaneously, the electric conveyor belt 2 and the wire trough 81 are activated, transferring the wires onto the electric conveyor belt 2. The middle of the wire falls onto the wire clamp 43, with the end of the wire exposing its internal core contacting the welding point of the connector. After being horizontally conveyed backwards for the distance of one square slot 21, the dual-axis telescopic component 33 is activated to press the pressing plate 34 into the middle of the wire clamp 43, positioning the middle of the wire. Then, the lifting rod 32 is activated to push the welding component 35 down to the point where the wire contacts the connector, allowing the wire to... The soldering head 310 is placed against the part to be soldered, and then the solder body 39 controls the molten solder to drip onto the part to be soldered through the solder bath 311. Then, the soldering head 310 is controlled by the soldering part 35 to solder the wire and the connector together. Then, the lifting rod 32 is controlled to rise to a certain height, and the soldered connector is conveyed under the electric conveyor belt 2 to the bottom of the cable tester 37. The lifting rod 32 is lowered to the same height as before, and the detection head 38 is placed against the soldering part to detect the soldering result. When the cable tester 37 does not emit any alarm sound, the previous operation is repeated to realize the continuous soldering of the connector by the soldering device.
[0028] The timely detection of the welded parts by the detection head 38 on the cable tester 37, and the timely alarm for the joints with welding problems, can promptly enable the staff to remove the abnormal joints, so as to avoid mixing them with normal finished products and harming the interests of users. It can also automatically assist the staff in inspecting the welding quality of the joints, saving manpower and material resources.
[0029] By pressing the plate 34 in conjunction with the wire clamp 43 to limit the middle of the wire under the rising and falling movement of the dual-axis telescopic component 33, the wire can be prevented from being misaligned on the connector when the welding head 310 contacts the wire. This ensures the good yield of the wire and connector welding, reduces the defective and scrap rates, and helps improve the production welding quality of the connector.
[0030] Before welding, the wires can be inserted into the groove 66 in a circular array, so that one ring of wires fits into the inner wall of the groove 66, while the wires not inserted into the groove 66 overlap the outer side of the stripper. Then, the motor 61 is started, which drives the wire-picking teeth 63 to rotate circumferentially inside the groove 66 via the eccentric shaft 62. The wire-picking teeth 63 and the groove 66 work together to cut the insulation layer on the surface of the wire, which can easily remove part of the insulation layer on one end of the wire, realizing the automatic wire stripping function. There is no need for manual wire stripping, saving the cost of wires lost in the stripping process and labor costs, and effectively improving the welding efficiency of the joint and the wire.
[0031] By setting up two sets of small conveyor belts 8 and two sets of guide components 4, symmetrically installing the bottom structure of the lifting rod 32, and designing the structure that allows two joints to be mounted on the inner side of each square slot 21, the welding device can perform welding processing on two sets of joints after one welding action. Furthermore, with the continuous operation of the electric conveyor belt 2 and the small conveyor belt 8, the welding efficiency of the welding device is doubled.
[0032] The second embodiment is based on the first embodiment; please refer to [link / reference]. Figure 6 As shown, a guardrail frame 5 is installed at the rear end of the machine tool main frame 1. An elastic horizontal plate 51 is connected to the middle of the guardrail frame 5, and the elastic horizontal plate 51 is located at the center of the rear end of the electric conveyor belt 2. A spring-loaded telescopic rod 52 is inserted into the middle of the side of the elastic horizontal plate 51 facing the electric conveyor belt 2, and the spring-loaded telescopic rod 52 can spring and extend on the elastic horizontal plate 51. A rocker bar 53 is connected to the end of the spring-loaded telescopic rod 52 near the electric conveyor belt 2, and the rocker bar 53 can be fitted to the surface of the electric conveyor belt 2. Under the spring-loaded pushing of the spring-loaded telescopic rod 52, the end of the rocker bar 53 near the electric conveyor belt 2 can be inserted into the notch 22 opened on the side of the square slot 21.
[0033] In use, the rocker bar 53 is pushed and pressed by the spring-loaded telescopic rod 52, and it can be inserted into the notch 22 in accordance with the forward and backward transmission of the electric conveyor belt 2. Thus, the rocker bar 53 can be used to automatically pry out the joint of the welded wire from the square slot 21, realizing the automatic material picking function of the joint.
[0034] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A connector welding device for HDMI data cable production, comprising a machine tool frame (1), characterized in that: An electric conveyor belt (2) is installed in the middle of the main frame (1) of the machine tool. Square slots (21) are evenly spaced on the surface of the electric conveyor belt (2). A notch (22) is opened in the middle of the side of the square slot (21). It also includes a spot welding assembly (3), which is installed on the right side of the machine tool main frame (1). The spot welding assembly (3) includes a lifting beam (31) mounted directly above the electric conveyor belt (2). The bottom flange of the lifting beam (31) is equipped with a lifting rod (32). The bottom end of the lifting beam (31) is also equipped with two sets of double-axis telescopic components (33), which are symmetrically installed on the left and right sides of the lifting rod (32). A guide assembly (4) is installed on the machine tool main frame (1) and located on the left and right sides of the electric conveyor belt (2). The guide assembly (4) includes a slide (41) that fits against the two sides of the electric conveyor belt (2). A rocker (42) is installed on the side of the slide (41) away from the electric conveyor belt (2). The rocker (42) is not connected to the edge of the slide (41). The rocker (42) is connected to the machine tool main frame (1). A guardrail frame (5) is installed at the rear end of the machine tool main frame (1). An elastic cross plate (51) is connected to the middle of the guardrail frame (5), and the elastic cross plate (51) is located at the center of the rear end of the electric conveyor belt (2). A spring-loaded telescopic rod (52) is inserted in the middle of the side of the elastic cross plate (51) facing the electric conveyor belt (2), and the spring-loaded telescopic rod (52) can spring and extend on the elastic cross plate (51). A folding frame (6) is installed at the front end of the machine tool main frame (1). A motor (61) is suspended on the top of the folding frame (6). An eccentric shaft (62) is installed at the bottom of the motor (61). A wire-pulling tooth (63) is installed at the bottom pin of the eccentric shaft (62). A wire stripper (64) is installed below the wire-pulling tooth (63) and is installed directly below the motor (61).
2. The connector welding device for HDMI data cable production according to claim 1, characterized in that: The bottom of the dual-axis telescopic component (33) is equipped with a pressing plate (34), and the pressing plate (34) is telescopically installed with the hanging beam (31) through the dual-axis telescopic component (33). The pressing plate (34) is pressed against the cable holder (43) through the dual-axis telescopic component (33).
3. The connector welding device for HDMI data cable production according to claim 2, characterized in that: The bottom end of the lifting rod (32) is equipped with a disc frame (36), and two welded parts (35) are installed symmetrically on the end of the disc frame (36) away from the lifting beam (31).
4. A connector welding device for HDMI data cable production according to claim 3, characterized in that: One end of the welded component (35) is connected to an upper solder body (39), and the upper solder body (39) is equipped with solder heads (310) at equal intervals at the end away from the hanging beam (31).
5. A connector welding device for HDMI data cable production according to claim 4, characterized in that: Each of the solder heads (310) has a solder inlet (311) on its side wall, and the solder inlet (311) is connected to the inner side of the upper solder body (39). The solder head (310) is hoisted above the square slot (21) by means of a disc frame (36), a lifting rod (32) and a lifting beam (31), and the detection head (38) is hoisted above another square slot (21) on the rear side of the square slot (21).
6. A connector welding device for HDMI data cable production according to claim 5, characterized in that: One end of the welded component (35) is connected to a cable tester (37), and a test head (38) is installed on the end of the cable tester (37) away from the hanging beam (31).
7. A connector welding device for HDMI data cable production according to claim 1, characterized in that: The slide (41) is equipped with wire clamps (43) at equal intervals, and the wire clamps (43) can slide back and forth on the slide (41).
8. A connector welding device for HDMI data cable production according to claim 1, characterized in that: The end of the elastic telescopic rod (52) near the electric conveyor belt (2) is connected to a rocker arm (53), and the rocker arm (53) can be fitted to the surface of the electric conveyor belt (2). Under the elastic push of the elastic telescopic rod (52), the end of the rocker arm (53) near the electric conveyor belt (2) can be inserted into the notch (22) opened on the side of the square slot (21).
9. A connector welding device for HDMI data cable production according to claim 1, characterized in that: The stripper (64) has a cutting groove (66) at the top center, and a guide rod (65) is fixedly connected to the bottom center of the inner side of the cutting groove (66). The guide rod (65) can block and limit the movement of the wire-pulling teeth (63), and the eccentric shaft (62) engages with the cutting groove (66) through the wire-pulling teeth (63).
10. A connector welding device for HDMI data cable production according to claim 9, characterized in that: The front end of the machine tool main frame (1) is fitted with a support frame (7), and two small conveyor belts (8) are mounted on the top of the support frame (7). The surface of the small conveyor belts (8) is provided with grooves (81) at equal intervals. The small conveyor belts (8) are mounted above the electric conveyor belt (2) by the support frame (7).