Special-shaped steel structure welding device

Abstract

The invention discloses a special-shaped steel structure welding device and relates to the technical field of welding tools, the welding device comprises a mounting plate, a welding mechanism and two clamping mechanisms, the top of the mounting plate is sequentially provided with three adjusting mechanisms in the transverse direction, and each adjusting mechanism can slide relative to the mounting plate in the transverse direction; each adjusting mechanism comprises a mounting frame and a mounting ring arranged at the top of the mounting frame, and the mounting frame is in sliding connection with the mounting plate; wherein the mounting ring located in the middle is a first mounting ring, the other two mounting rings are second mounting rings, and a welding area is defined by the first mounting ring; the welding mechanism is arranged on the inner side of the first mounting ring and can slide in the circumferential direction of the first mounting ring; the two clamping mechanisms are arranged on the inner sides of the two second mounting rings correspondingly, and each clamping mechanism can slide in the circumferential direction of the corresponding second mounting ring. The two deformed steel structures can be quickly aligned, the butt joint precision is higher, and the welding effect is better.

Description

Technical Field

[0001] This invention relates to the field of welding tool technology, and in particular to a welding device for irregular steel structures. Background Technology

[0002] With the rapid development of modern architecture, bridges, heavy machinery, and aerospace, the application of irregular steel structures is becoming increasingly widespread. Due to their irregular shapes and complex spatial orientations, these structures place extremely high demands on their welding and manufacturing processes, aiming to ensure structural strength, sealing, and fatigue life. Welding quality directly affects the safety and reliability of the overall structure. Currently, significant difficulties exist in workpiece clamping and positioning during the welding of irregular steel structures. Traditional welding fixtures are mostly designed for regular workpieces, employing rigid clamps or simple V-blocks. When applied to irregular steel structures, the fit between the clamp and the workpiece surface is often poor, achieving only point or line contact, resulting in uneven clamping force distribution. This easily leads to unstable clamping, causing minute displacements or vibrations during welding, directly affecting the weld alignment accuracy. Simultaneously, rigid clamping can also cause localized stress concentration or even plastic deformation in thin-walled or complex cross-section components. Although some adjustable clamps exist, their adjustment freedom is limited, their automation level is low, and they cannot quickly and accurately adapt to ever-changing irregular contours, resulting in long welding preparation times and difficulties in aligning irregular steel structures. Therefore, current welding fixtures for irregular steel structures suffer from long alignment times and poor alignment accuracy. Summary of the Invention

[0003] The main objective of this invention is to propose a welding device for irregular steel structures, which aims to solve the technical problems of long alignment time and poor alignment accuracy in current welding fixtures for irregular steel structures.

[0004] To achieve the above objectives, the present invention proposes a welding device for irregular steel structures, the welding device comprising:

[0005] The mounting plate extends laterally, and three adjustment mechanisms are sequentially arranged on the top of the mounting plate along the lateral direction. Each adjustment mechanism can slide relative to the mounting plate laterally. Each adjustment mechanism includes a mounting frame and a mounting ring disposed on the top of the mounting frame. The mounting frame is slidably connected to the mounting plate. The middle mounting ring is the first mounting ring, and the other two mounting rings are the second mounting rings. The first mounting rings form a welding area. A welding mechanism is disposed inside the first mounting ring, and the welding mechanism can slide along the circumference of the first mounting ring; Two clamping mechanisms are respectively disposed on the inner side of the two second mounting rings, and each clamping mechanism can slide along the circumference of the corresponding second mounting ring; each clamping mechanism is used to clamp one of the irregular steel structures, so that the two irregular steel structures are joined together in the welding area for welding by the welding mechanism.

[0006] In one embodiment, each of the clamping mechanisms includes a plurality of clamping components, which are arranged sequentially along the circumference of the corresponding mounting ring; Each of the clamping components includes a first swing arm and a clamping plate. One end of the first swing arm is slidably connected to the inner side of the first mounting ring, and the clamping plate is hinged to the side of the first swing arm away from the first mounting ring. The side of each clamping plate away from the first swing arm is the clamping side. All the clamping sides in each clamping mechanism together form a clamping space for clamping the irregular steel structure. Each clamping side is provided with a clamping airbag, and the clamping airbag is filled with gel. Multiple anti-slip strips are provided at intervals on the side of each clamping airbag away from the corresponding clamping plate.

[0007] In one embodiment, in each of the clamping assemblies, the first swing arm includes an arc-shaped block, a first hinge seat, a first telescopic rod, and a second hinge seat. The arc-shaped block is slidably connected to the inner side of the first mounting ring. The first hinge seat is connected to the side of the arc-shaped block opposite to the first mounting ring. One end of the first telescopic rod is hinged to the side of the first hinge seat opposite to the arc-shaped block. The other end of the first telescopic rod is hinged to the second hinge seat. The clamping plate is hinged to the side of the second hinge seat opposite to the first telescopic rod.

[0008] In one embodiment, the welding mechanism includes: The second swing arm, one end of which is slidably connected to the inner side of the second mounting ring; A welding assembly includes a mounting frame, a second telescopic rod, a welding torch, and two flow guide tubes. The mounting frame is hinged to the end of the second swing arm away from the second mounting ring. A heating chamber is formed inside the mounting frame, and a heating strip is provided inside the heating chamber. A fan communicating with the heating chamber is provided on the mounting frame. One end of the second telescopic rod is connected to the side of the mounting frame away from the second swing arm, and the welding torch is connected to the other end of the second telescopic rod away from the mounting frame. Both flow guide tubes are disposed on the side of the mounting frame away from the second swing arm and surround the second telescopic rod, and the two flow guide tubes form a flow channel communicating with the heating chamber.

[0009] In one embodiment, a mounting plate is connected to the outer periphery of the welding torch, and an elastic rod is hinged to the mounting plate; The welding mechanism further includes a vibration assembly, which includes a vibration generator and a resonance disk. The resonance disk is located at the end of the elastic rod away from the mounting plate, and the vibration generator is located on the side of the resonance disk connected to the elastic rod. The vibration generator is used to drive the resonance disk to vibrate.

[0010] In one embodiment, in each of the adjustment mechanisms, the top of the mounting bracket is provided with a longitudinally extending guide rail, the bottom of the mounting ring is provided with a guide block, and the guide block forms a longitudinally extending guide channel. The bottom of the guide channel is open, and the guide rail extends into the guide channel and slides in contact with the inner wall of the guide channel. Each of the guide blocks is threaded with a locking rod on one side along the lateral direction, and one end of the locking rod extends into the guide channel and can abut against the guide rail.

[0011] In one embodiment, in each of the adjustment mechanisms, the top of the guide block is provided with a vertically extending mounting post, the bottom of the mounting ring is provided with a mounting cylinder, the mounting cylinder forms a mounting groove with an opening at the bottom, and the top of the mounting post extends into the mounting groove from the opening and slides into the groove wall of the mounting groove.

[0012] In one embodiment, in each of the adjustment mechanisms, the guide block is provided with a driving member and a driving helical gear, and the bottom of the mounting cylinder and surrounding the opening are provided with a driven helical gear that meshes with the driving helical gear. The driving member is used to drive the driving helical gear to rotate, so as to drive the mounting cylinder and the mounting around the mounting column to rotate through the driven helical gear.

[0013] In one embodiment, the top of the mounting plate is provided with a plurality of slide rails spaced longitudinally, each slide rail extends laterally and forms a slide groove, and the bottom of each mounting bracket is provided with a slider, and the number of sliders is the same as the number of slide grooves and they correspond one-to-one. Each slider extends into the corresponding slide groove and can slide along the slide groove. Each of the mounting brackets has a drive wheel at its bottom and at both opposite ends along the longitudinal direction. The drive wheel rolls against the top of the mounting plate and avoids the position of each of the slide rails.

[0014] In one embodiment, any two adjacent mounting brackets and their opposite sides are two mounting sides. One mounting side is provided with a plurality of first guide posts spaced apart along the longitudinal direction, and the other mounting side is provided with a plurality of second guide posts spaced apart along the longitudinal direction. The plurality of first guide posts and the plurality of second guide posts are staggered along the longitudinal direction, and each first guide post and its adjacent second guide post are in sliding engagement.

[0015] The non-circular steel structure welding device of the present invention features three adjusting mechanisms on the top of a mounting plate. Each adjusting mechanism includes a mounting ring, with the middle mounting ring being the first mounting ring and the other two mounting rings being the second mounting rings. The welding mechanism is mounted inside the first mounting ring, and two clamping mechanisms are slidably disposed inside the two second mounting rings. The two clamping mechanisms clamp two non-circular steel structures, and the position between the two non-circular steel structures can be adjusted by moving the corresponding adjusting mechanisms. This allows for rapid alignment of the two non-circular steel structures. By adjusting the sliding of the clamping mechanisms inside the second mounting rings, the angle of the non-circular steel structures can be adjusted, ensuring higher docking accuracy. Simultaneously, by adjusting the position of the first mounting ring on the mounting plate, the welding mechanism can be moved to the docking point of the two non-circular steel structures for welding. Furthermore, by adjusting the position of the welding mechanism within the first mounting ring, the docking point of the two non-circular steel structures can be welded from multiple directions, ensuring better welding results. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of a welding apparatus provided in an embodiment of the present invention; Figure 2 This is a schematic diagram of the welding apparatus provided in one embodiment of the present invention from another perspective. Figure 3 This is a schematic diagram of the adjustment mechanism in a welding apparatus according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the clamping mechanism in a welding apparatus provided according to an embodiment of the present invention; Figure 5 This is a cross-sectional schematic diagram of the clamping plate in a welding device provided according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the welding mechanism in a welding apparatus provided in an embodiment of the present invention; Figure 7 This is a cross-sectional schematic diagram of the welding mechanism in a welding apparatus provided according to an embodiment of the present invention; Figure 8 for Figure 7 Enlarged view of point A in the middle; Figure 9 This is a cross-sectional schematic diagram of the adjustment mechanism in a welding apparatus provided according to an embodiment of the present invention; Figure 10 for Figure 9 Enlarged view of point B in the middle; Figure 11 This is a schematic diagram of the structure of the mounting plate in a welding apparatus provided in an embodiment of the present invention; Figure 12 This is a schematic diagram of the mounting bracket in a welding apparatus provided in an embodiment of the present invention.

[0018] Explanation of reference numerals in the attached figures: 100. Welding equipment; 1. Mounting plate; 11. Slide rail; 12. Mounting block; 13. Rack; 2. Adjustment mechanism; 21. Mounting bracket; 211. Guide rail; 212. Slider; 213. Drive wheel; 214. First guide post; 215. Second guide post; 22. First mounting ring; 23. Second mounting ring; 24. Guide block; 241. Locking rod; 242. Mounting post; 243. Driving helical gear; 25. Mounting cylinder; 251. Driven helical gear; 3. Welding mechanism; 31. Second swing arm; 32. Welding assembly; 321. Mounting bracket; 3211. Heating chamber; 3212. Heating bar; 3213. Fan; 322. Second telescopic rod; 323. Welding torch; 324. Flow guide tube; 3241. Flow guide channel; 325. Mounting plate; 326. Elastic rod; 327. Vibration assembly; 3271. Vibration generator; 3272. Resonance plate; 4. Clamping mechanism; 41. Clamping assembly; 411. First swing arm; 4111. Arc block; 4112. First hinge seat; 4113. First telescopic rod; 4114. Second hinge seat; 412. Clamping plate; 4121. Clamping airbag; 4122. Anti-slip strip.

[0019] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0021] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0022] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0023] This invention proposes a welding device 100 for irregular steel structures.

[0024] Please see Figure 1 and Figure 2 In one embodiment of the present invention, the welding device 100 includes a mounting plate 1, a welding mechanism 3, and two clamping mechanisms 4. The mounting plate 1 extends laterally, and three adjusting mechanisms 2 are sequentially arranged on the top of the mounting plate 1 along the lateral direction. Each adjusting mechanism 2 can slide relative to the mounting plate 1 in the lateral direction. Each adjusting mechanism 2 includes a mounting frame 21321 and a mounting ring disposed on the top of the mounting frame 21321. The mounting frame 21321 is slidably connected to the mounting plate 1. The middle mounting ring is a first mounting ring 22, and the other two mounting rings are second mounting rings 23. The first mounting ring 22 forms a welding area. The welding mechanism 3 is disposed inside the first mounting ring 22 and can slide along the circumference of the first mounting ring 22. The two clamping mechanisms 4 are respectively disposed inside the two second mounting rings 23, and each clamping mechanism 4 can slide along the circumference of the corresponding second mounting ring 23. Each clamping mechanism 4 is used to clamp an irregular steel structure, so that the two irregular steel structures are joined together in the welding area for welding by the welding mechanism 3.

[0025] The non-standard steel structure welding device 100 of the present invention has three adjusting mechanisms 2 on the top of the mounting plate 1. Each adjusting mechanism 2 includes a mounting ring, the middle mounting ring being a first mounting ring 22 and the other two mounting rings being second mounting rings 23. The welding mechanism 3 is installed inside the first mounting ring 22, and two clamping mechanisms 4 are slidably disposed inside the two second mounting rings 23. The two clamping mechanisms 4 clamp two non-standard steel structures, and the position between the two non-standard steel structures can be adjusted by moving the corresponding adjusting mechanism 2, which can quickly align the two non-standard steel structures. By adjusting the sliding of the clamping mechanism 4 inside the second mounting ring 23, the angle of the non-standard steel structures can be adjusted to ensure higher docking accuracy. At the same time, by adjusting the position of the first mounting ring 22 on the mounting plate 1, the welding mechanism 3 can be moved to the docking point of the two non-standard steel structures for welding. By adjusting the position of the welding mechanism 3 inside the first mounting ring 22, the docking point of the two non-standard steel structures can be welded from multiple directions to ensure better welding effect.

[0026] It should be noted that, in this embodiment, the horizontal and vertical directions are respectively... Figure 1 The front-back and left-right directions.

[0027] Please combine Figure 1 , Figure 4 and Figure 5 In one embodiment, each clamping mechanism 4 includes multiple clamping components 41, which are arranged sequentially along the circumference of the corresponding mounting ring. Each clamping component 41 includes a first swing arm 411 and a clamping plate 412. One end of the first swing arm 411 is slidably connected to the inner side of the first mounting ring 22, and the clamping plate 412 is hinged to the side of the first swing arm 411 away from the first mounting ring 22. The side of each clamping plate 412 away from the first swing arm 411 is the clamping side. All clamping sides of each clamping mechanism 4 together form a clamping space for clamping irregular steel structures. Each clamping side is provided with a clamping airbag 4121, and the clamping airbag 4121 is filled with gel. Multiple anti-slip strips 4122 are spaced apart on the side of each clamping airbag 4121 away from the corresponding clamping plate 412.

[0028] By configuring the clamping mechanism 4 as multiple clamping components 41 distributed circumferentially, each clamping component 41 includes a first swing arm 411 and a clamping plate 412. The first swing arm 411 can swing to adjust the position of the clamping plate 412 so that the multiple clamping plates 412 cooperate with each other to clamp the irregular steel structure. The cooperation of multiple clamping plates 412 can adapt to irregular steel structures with different outer contours, thus improving versatility. Furthermore, a clamping airbag 4121 is provided on the clamping side of the clamping plate 412. The clamping airbag 4121 is filled with gel. When the clamping airbag 4121 contacts the irregular steel structure, the gel adapts to the shape of the irregular steel structure, thereby better conforming to the outer surface of the irregular steel structure and increasing the contact area. In addition, an anti-slip strip 4122 is provided on one side of the clamping airbag 4121 to increase the friction between it and the irregular steel structure, resulting in a better and more stable clamping effect.

[0029] Please see Figure 4 In one embodiment, in each clamping assembly 41, the first swing arm 411 includes an arc-shaped block 4111, a first hinge seat 4112, a first telescopic rod 4113, and a second hinge seat 4114. The arc-shaped block 4111 is slidably connected to the inner side of the first mounting ring 22. The first hinge seat 4112 is connected to the side of the arc-shaped block 4111 away from the first mounting ring 22. One end of the first telescopic rod 4113 is hinged to the side of the first hinge seat 4112 away from the arc-shaped block 4111. The other end of the first telescopic rod 4113 is hinged to the second hinge seat 4114. The clamping plate 412 is hinged to the side of the second hinge seat 4114 away from the first telescopic rod 4113.

[0030] The arc-shaped block 4111 matches the inner arc of the first mounting ring 22, and the first telescopic rod 4113 is hinged to the first hinge seat 4112, so that the first telescopic rod 4113 can rotate around the first hinge seat 4112 to adjust the angle. The first telescopic rod 4113 can extend and retract to adjust the position of the clamping plate 412. The clamping plate 412 can also rotate around the second hinge seat 4114, which further improves the flexibility of the clamping plate 412 and greatly enhances the adaptability of the clamping plate 412 to the outer contour of the irregular steel structure, achieving more flexible and stable clamping.

[0031] Furthermore, a traveling wheel is also provided on one side of the first hinge seat 4112 connected to the arc-shaped block 4111. The traveling wheel rolls against the inner side of the first mounting ring 22. When the traveling wheel rotates, it rolls along the inner side of the first mounting ring 22, thereby driving the arc-shaped ring to slide along the inner side of the first mounting ring 22.

[0032] Furthermore, power supply sliders are provided on both sides of the arc-shaped block 4111. The walking wheel and the power supply sliders are electrically connected. The inner side of the first mounting ring 22 is provided with a power supply groove that slides with the power supply slider. The power supply slider and the power supply groove work together to achieve coupled power supply, thereby providing electrical energy to the walking wheel to make the walking wheel rotate.

[0033] Please combine Figure 6 , Figure 7 and Figure 8 In one embodiment, the welding mechanism 3 includes a second swing arm 31 and a welding assembly 32. One end of the second swing arm 31 is slidably connected to the inner side of the second mounting ring 23. The welding assembly 32 includes a mounting frame 21321, a second telescopic rod 322, a welding torch 323, and two guide tubes 324. The mounting frame 21321 is hinged to the end of the second swing arm 31 away from the second mounting ring 23. A heating chamber 3211 is formed inside the mounting frame 21321, and a heating strip 3212 is disposed inside the heating chamber 3211. A fan 3213 communicating with the heating chamber 3211 is provided on the mounting frame 21321; one end of the second telescopic rod 322 is connected to the side of the mounting frame 21321 away from the second swing arm 31, and the welding torch 323 is connected to the other end of the second telescopic rod 322 away from the mounting frame 21321; two guide tubes 324 are both provided on the side of the mounting frame 21321 away from the second swing arm 31 and surround the second telescopic rod 322, and the two guide tubes 324 form a guide channel 3241 communicating with the heating chamber 3211.

[0034] It should be noted that the second swing arm 31 has the same structure as the aforementioned first swing arm 411, and will not be described in detail here.

[0035] In this embodiment, a heating chamber 3211 is formed within the mounting frame 21321, and a heating strip 3212 is installed within the heating chamber 3211. A fan 3213 is installed on one side of the mounting frame 21321, providing airflow into the heating chamber 3211. The airflow is heated by the heating strip 3212 to form hot air, which is then blown out through a guide channel 3241 formed by the guide cylinder 324. This allows the welding mechanism 3 to locally preheat the weld area before or during welding, which helps improve the welding quality of irregular steel structures. Furthermore, the second telescopic rod 322 facilitates adjustment of the welding torch 323's position, enabling welding at different weld locations and providing greater flexibility.

[0036] In one embodiment, a mounting plate 325 is connected to the outer periphery of the welding torch 323, and an elastic rod 326 is hinged to the mounting plate 325; the welding mechanism 3 also includes a vibration assembly 327, which includes a vibration generator 3271 and a resonance plate 3272. The resonance plate 3272 is disposed at the end of the elastic rod 326 away from the mounting plate 325, and the vibration generator 3271 is disposed on the side of the resonance plate 3272 connected to the elastic rod 326. The vibration generator 3271 is used to drive the resonance plate 3272 to vibrate.

[0037] Understandably, by setting up the vibration assembly 327, the resonance disk 3272 of the vibration assembly 327 can be attached to the irregular steel structure near the weld. As the welding operation proceeds, the vibration generated by the vibration generator 3271 drives the resonance disk 3272 to vibrate, thereby transmitting mechanical vibration to the weld position of the irregular steel structure. This helps to evenly transfer the heat of the molten pool generated at the weld, and also helps to disrupt the dendrite growth of the weld metal, promote the release of residual welding stress, and improve welding quality and efficiency. Furthermore, by setting the vibration assembly 327 on the elastic rod 326, the elastic rod 326 not only buffers the vibration of the vibration assembly 327, but also can rotate around the mounting plate 325, making it easy to adjust the position of the vibration assembly 327.

[0038] Please combine Figure 3 , Figure 9 and Figure 10 In one embodiment, in each adjustment mechanism 2, the top of the mounting bracket 21321 is provided with a longitudinally extending guide rail 211, the bottom of the mounting ring is provided with a guide block 24, and the guide block 24 forms a longitudinally extending guide channel. The bottom of the guide channel is open, and the guide rail 211 extends into the guide channel and slides in contact with the inner wall of the guide channel. Each guide block 24 is threaded with a locking rod 241 on one side of the transverse direction, and one end of the locking rod 241 extends into the guide channel and can abut against the guide rail 211.

[0039] By providing a guide rail 211 at the top of the mounting bracket 21321 and a guide block 24 that cooperates with the guide rail 211 at the bottom of the mounting ring, the mounting ring can slide along the guide rail 211, which can adjust the position of the irregular steel structure in the left and right directions, further improving the flexibility of the mounting ring; and after the mounting ring slides to the appropriate position, the guide block 24 can be locked relative to the guide rail 211 by the locking rod 241 abutting against the guide rail 211, thereby improving the stability of the irregular steel structure after docking.

[0040] In one embodiment, in each adjustment mechanism 2, the top of the guide block 24 is provided with a vertically extending mounting post 242, the bottom of the mounting ring is provided with a mounting cylinder 25, the mounting cylinder 25 forms a mounting groove with an opening at the bottom, and the top of the mounting post 242 extends into the mounting groove from the opening and slides into the groove wall of the mounting groove.

[0041] Understandably, by providing a mounting post 242 at the top of the guide block 24 and a mounting cylinder 25 at the bottom of the mounting ring, with the mounting post 242 extending into the mounting cylinder 25 and slidingly engaging with it, the mounting ring can also adjust its angle to accommodate more irregularly shaped steel mechanisms, further improving the flexibility of the adjustment mechanism 2.

[0042] In one embodiment, in each adjustment mechanism 2, a drive member and an active helical gear 243 are provided on the guide block 24, and a driven helical gear 251 that meshes with the active helical gear 243 is provided at the bottom of the mounting cylinder 25 and around the opening. The drive member is used to drive the active helical gear 243 to rotate, so as to drive the mounting cylinder 25 and the mounting surrounding mounting column 242 to rotate through the driven helical gear 251.

[0043] By setting an active helical gear 243 at the top of the guide block 24 and a driven helical gear 251 at the bottom of the mounting cylinder 25, the active helical gear 243 is driven to rotate by the driving component, thereby driving the driven helical gear 251 to rotate the mounting cylinder 25 and the mounting ring; no manual operation is required, reducing the intensity of manual labor.

[0044] Furthermore, a power socket is provided on one side of the guide block 24. The power socket is used to connect to an external power source to provide power to the drive component.

[0045] Furthermore, a conductive ring is provided on the outer side of the mounting post 242, and a conductive groove matching the conductive ring is provided on the inner side of the mounting cylinder 25. The conductive ring and the conductive groove work together to achieve coupled power supply; wherein the conductive ring is electrically connected to the power supply socket, and the conductive groove is electrically connected to the power supply slide rail 11.

[0046] Please combine Figure 3 and Figure 11 In one embodiment, a plurality of slide rails 11 are arranged longitudinally at intervals on the top of the mounting plate 1. Each slide rail 11 extends laterally and forms a slide groove. Each mounting bracket 21321 has a slider 212 at its bottom. The number of sliders 212 is the same as the number of slide grooves and they correspond one-to-one. Each slider 212 extends into the corresponding slide groove and can slide along the slide groove. Each mounting bracket 21321 has a drive wheel 213 at its bottom and at both opposite ends along the longitudinal direction. The drive wheel 213 rolls against the top of the mounting plate 1 and avoids the position of each slide rail 11.

[0047] By providing multiple slide rails 11 on the top of the mounting plate 1 and a slider 212 at the bottom of the mounting bracket 21321, the slider 212 extends into the groove formed by the slide rails 11, preventing the mounting bracket 21321 from shifting left and right and ensuring that the mounting bracket 21321 can only slide laterally. A drive wheel 213 is provided at the bottom of each mounting bracket 21321. When the drive wheel 213 rotates, it drives the entire mounting bracket 21321 to slide along the slide rails 11. No manual operation is required, and the degree of automation is high.

[0048] Furthermore, racks 13 are provided on the mounting plate 1 at positions corresponding to each drive wheel 213. The racks 13 extend laterally, and the drive wheels 213 mesh with the corresponding racks 13. The cooperation between the drive wheels 213 and the racks 13 prevents slippage when the drive wheels 213 rotate. When the drive wheels 213 are not rotating, the racks 13 limit their movement, preventing them from shifting and ensuring the positional accuracy of the entire adjustment mechanism 2.

[0049] Please see Figure 12 In one embodiment, any two adjacent mounting brackets 21321 and their opposite sides are two mounting sides. One mounting side is provided with a plurality of first guide posts 214 spaced apart along the longitudinal direction, and the other mounting side is provided with a plurality of second guide posts 215 spaced apart along the longitudinal direction. The plurality of first guide posts 214 and the plurality of second guide posts 215 are staggered along the longitudinal direction, and each first guide post 214 and its adjacent second guide post 215 are in sliding engagement.

[0050] Understandably, by setting staggered sliding cooperation of the first guide post 214 and the second guide post 215 on the side wall of the adjacent mounting bracket 21321, the first guide post 214 and the second guide post 215 cooperate with each other to play an auxiliary guiding and mutual restraint role when the adjustment mechanism 2 slides laterally, which can effectively prevent the single adjustment mechanism 2 from swaying when moving, and make the mounting bracket 21321 more stable during the sliding process.

[0051] Especially for large-scale irregular steel structures, the two adjacent mounting brackets 21321 are mutually constrained by the first guide post 214 and the second guide post 215, resulting in better structural strength, preventing deformation of a single adjustment mechanism 2, and making it more reliable.

[0052] Furthermore, multiple mounting blocks 12 are provided on both sides of the mounting plate 1 along the longitudinal direction, and the multiple mounting blocks 12 on the same side are evenly distributed at transverse intervals. Each mounting block 12 is provided with mounting screw holes. By providing mounting blocks 12, it is convenient to install and fix the mounting plate 1 during use, and the mounting plate 1 can be fixed by bolts or the like.

[0053] The above description is merely an exemplary embodiment of the present invention and does not limit the scope of protection of the present invention. Any equivalent structural transformations made using the contents of the present invention specification and drawings under the technical concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. A welding device for irregularly shaped steel structures, characterized in that, The welding apparatus includes: The mounting plate extends laterally, and three adjustment mechanisms are sequentially arranged on the top of the mounting plate along the lateral direction. Each adjustment mechanism can slide relative to the mounting plate laterally. Each adjustment mechanism includes a mounting frame and a mounting ring disposed on the top of the mounting frame. The mounting frame is slidably connected to the mounting plate. The middle mounting ring is the first mounting ring, and the other two mounting rings are the second mounting rings. The first mounting rings form a welding area. A welding mechanism is disposed inside the first mounting ring, and the welding mechanism can slide along the circumference of the first mounting ring; Two clamping mechanisms are respectively disposed on the inner side of the two second mounting rings, and each clamping mechanism can slide along the circumference of the corresponding second mounting ring; each clamping mechanism is used to clamp one of the irregular steel structures, so that the two irregular steel structures are joined together in the welding area for welding by the welding mechanism.

2. The welding device for irregular steel structures as described in claim 1, characterized in that, Each of the clamping mechanisms includes multiple clamping components, which are arranged sequentially along the circumference of the corresponding mounting ring; Each of the clamping components includes a first swing arm and a clamping plate. One end of the first swing arm is slidably connected to the inner side of the first mounting ring, and the clamping plate is hinged to the side of the first swing arm away from the first mounting ring. The side of each clamping plate away from the first swing arm is the clamping side. All the clamping sides in each clamping mechanism together form a clamping space for clamping the irregular steel structure. Each clamping side is provided with a clamping airbag, and the clamping airbag is filled with gel. Multiple anti-slip strips are provided at intervals on the side of each clamping airbag away from the corresponding clamping plate.

3. The welding device for irregular steel structures as described in claim 2, characterized in that, In each of the clamping assemblies, the first swing arm includes an arc-shaped block, a first hinge seat, a first telescopic rod, and a second hinge seat. The arc-shaped block is slidably connected to the inner side of the first mounting ring. The first hinge seat is connected to the side of the arc-shaped block opposite to the first mounting ring. One end of the first telescopic rod is hinged to the side of the first hinge seat opposite to the arc-shaped block. The other end of the first telescopic rod is hinged to the second hinge seat. The clamping plate is hinged to the side of the second hinge seat opposite to the first telescopic rod.

4. The welding device for irregular steel structures as described in claim 1, characterized in that, The welding mechanism includes: The second swing arm, one end of which is slidably connected to the inner side of the second mounting ring; A welding assembly includes a mounting frame, a second telescopic rod, a welding torch, and two flow guide tubes. The mounting frame is hinged to the end of the second swing arm away from the second mounting ring. A heating chamber is formed inside the mounting frame, and a heating strip is provided inside the heating chamber. A fan communicating with the heating chamber is provided on the mounting frame. One end of the second telescopic rod is connected to the side of the mounting frame away from the second swing arm, and the welding torch is connected to the other end of the second telescopic rod away from the mounting frame. Both flow guide tubes are disposed on the side of the mounting frame away from the second swing arm and surround the second telescopic rod, and the two flow guide tubes form a flow channel communicating with the heating chamber.

5. The welding device for irregular steel structures as described in claim 4, characterized in that, The welding torch is connected to a mounting plate on its outer periphery, and an elastic rod is hinged to the mounting plate. The welding mechanism further includes a vibration assembly, which includes a vibration generator and a resonance disk. The resonance disk is located at the end of the elastic rod away from the mounting plate, and the vibration generator is located on the side of the resonance disk connected to the elastic rod. The vibration generator is used to drive the resonance disk to vibrate.

6. The welding apparatus for irregular steel structures as described in any one of claims 1 to 5, characterized in that, In each of the adjustment mechanisms, the top of the mounting bracket is provided with a longitudinally extending guide rail, the bottom of the mounting ring is provided with a guide block, and the guide block forms a longitudinally extending guide channel. The bottom of the guide channel is open, and the guide rail extends into the guide channel and slides in contact with the inner wall of the guide channel. Each of the guide blocks is threaded with a locking rod on one side along the lateral direction, and one end of the locking rod extends into the guide channel and can abut against the guide rail.

7. The welding device for irregular steel structures as described in claim 6, characterized in that, In each of the adjustment mechanisms, the top of the guide block is provided with a vertically extending mounting post, the bottom of the mounting ring is provided with a mounting cylinder, the mounting cylinder forms a mounting groove with an opening at the bottom, and the top of the mounting post extends into the mounting groove from the opening and slides into the groove wall of the mounting groove.

8. The welding device for irregular steel structures as described in claim 7, characterized in that, In each of the aforementioned adjustment mechanisms, the guide block is provided with a driving member and a driving helical gear, and the bottom of the mounting cylinder and surrounding the opening are provided with a driven helical gear that meshes with the driving helical gear. The driving member is used to drive the driving helical gear to rotate, so as to drive the mounting cylinder and the mounting around the mounting column to rotate through the driven helical gear.

9. The welding apparatus for irregular steel structures as described in any one of claims 1 to 5, characterized in that, The top of the mounting plate is provided with multiple slide rails spaced longitudinally, each slide rail extends laterally and forms a slide groove, and the bottom of each mounting bracket is provided with a slider, and the number of sliders is the same as the number of slide grooves and they correspond one-to-one. Each slider extends into the corresponding slide groove and can slide along the slide groove. Each of the mounting brackets has a drive wheel at its bottom and at both opposite ends along the longitudinal direction. The drive wheel rolls against the top of the mounting plate and avoids the position of each of the slide rails.

10. The welding apparatus for irregular steel structures as described in any one of claims 1 to 5, characterized in that, Two adjacent mounting brackets are divided into two mounting sides. One mounting side is provided with a plurality of first guide posts spaced apart along the longitudinal direction, and the other mounting side is provided with a plurality of second guide posts spaced apart along the longitudinal direction. The plurality of first guide posts and the plurality of second guide posts are staggered along the longitudinal direction, and each first guide post and its adjacent second guide post are in sliding engagement.

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