Automatic counting and packaging system for socket heads

By designing an automated socket head counting and packaging system, and utilizing components such as a rotary vibrating feeder, a flat vibrating track, and touch sensors, efficient and accurate socket head counting and packaging are achieved, solving the problems of low efficiency and large errors in existing technologies.

CN121894262APending Publication Date: 2026-04-21YUEQING HEXIN ELECTRONICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
YUEQING HEXIN ELECTRONICS CO LTD
Filing Date
2025-12-12
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing socket head counting and packaging process is inefficient, prone to errors, and cannot meet the needs of mass production.

Method used

A highly automated socket head counting and packaging system was designed, including a rotary vibrating feeder, a flat vibrating track, a counting device, and a packaging device. It utilizes touch sensors and vacuum suction cups to achieve automatic counting and sealing, and combines hydraulic cylinders and motor drives to improve the automation level of the equipment.

Benefits of technology

It improves counting efficiency and accuracy, reduces error rate, and enhances the automation and efficiency of the packaging process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121894262A_ABST
    Figure CN121894262A_ABST
Patent Text Reader

Abstract

An automatic counting and packaging system for socket heads comprises an equipment base, a rotary vibration feeding disc, a flat vibration rail, a flat vibration motor, a feeding pipeline, a counting device, a packaging device and a controller, a fixing opening is formed in the feeding pipeline, and the counting device comprises a hinge base, a check block, a contact block, a first touch sensor and a counting sensor. The packaging device comprises a rotary workbench, a plurality of fixing clamps and a first rotary motor, a plurality of fixing grooves are formed in the rotary workbench, each fixing clamp comprises a fixing base, two sliding plates, a plurality of vacuum suction cups, a connecting pipe, a vacuum pump and a first hydraulic cylinder, and a material passing groove is formed in the fixing base. The material passing groove communicates with the fixing groove, and the controller is electrically connected with the rotary vibration feeding disc, the flat vibration motor, the first rotary motor, the counting sensor, the first touch sensor, the vacuum pump and the first hydraulic cylinder.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of power switch processing equipment technology, and in particular to an automatic counting and packaging system for socket heads. Background Technology

[0002] Socket heads are widely used in various electronic products. With the continuous development of technology, the demand for socket heads in people's daily lives is increasing. Therefore, in modern factories, they are usually processed by automated equipment. After the socket heads are processed, they need to be packaged. Before packaging, the socket heads need to be counted and then placed into packaging bags. In existing technology, the following methods are usually used for counting: First, counting manually and then placing the socket heads into packaging bags. This counting method is inefficient and prone to counting errors, making it difficult to meet the needs of mass production. Second, a large number of socket heads are measured by weighing, and the number of socket heads is calculated by dividing the total weight by the weight of a single socket head. However, this counting method is also prone to errors. In addition, workers need to manually add or remove socket heads, making the counting efficiency equally low. Furthermore, after counting, the packaging and sealing are usually done manually, which also reduces production efficiency. Summary of the Invention

[0003] To address the aforementioned problems, this invention provides an automatic counting and packaging system for socket heads that features a high degree of automation, high counting efficiency, and low error rate.

[0004] The technical solution of this invention: An automatic counting and packaging system for socket heads, comprising a device base, a rotary vibrating feed disc connected to the device base, a linear vibrating track connected to the rotary vibrating feed disc, a linear vibrating motor connected to the linear vibrating track, a feed pipe connected to the linear vibrating track, a counting device connected to the feed pipe, a packaging device connected to the device base, and a controller. The feed pipe has a fixed opening, and the central axis of the feed pipe forms a certain angle with the horizontal plane. The counting device includes a hinge base fixedly connected to the fixed opening, a stop block hinged to the hinge base, a contact block fixedly connected to the device base, a first touch sensor connected to the contact block, and a counting sensor connected to the first touch sensor. The stop block has a fan-shaped cross-section. When the stop block is in its initial state, the stop block and the contact block are not in contact. When the socket head passes the position of the stop block, the stop block and the contact block... The packaging device includes a rotating worktable connected to the equipment base, several fixed clamps connected to the rotating worktable, and a first rotary motor for driving the rotating worktable to rotate. The rotating worktable is provided with several fixed grooves. The fixed clamps include a fixed base fixedly connected to the fixed grooves, two sliding plates slidably connected to the fixed base, several vacuum suction cups connected to the sliding plates, a connecting pipe connected to the vacuum suction cups, a vacuum pump connected to the connecting pipe, and a first hydraulic cylinder for driving the sliding plates to move horizontally. The two sliding plates are symmetrically arranged with the central axis of the fixed groove as the axis, and the two sliding plates move in opposite directions. The fixed base is provided with a material passage groove, which communicates with the fixed grooves. The controller is electrically connected to the rotating vibrating feed plate, the flat vibrating motor, the first rotary motor, the counting sensor, the first touch sensor, the vacuum pump, and the first hydraulic cylinder.

[0005] Using the above technical solution, when counting and packaging socket heads, firstly, the worker places the packaging bag between two clamps in the fixed fixture. A vacuum suction cup holds both sides of the plastic packaging bag. Then, the controller controls the first hydraulic cylinder to move the clamps in opposite directions, thus opening the bag. The first rotary motor drives the rotary worktable to move at a certain angle, positioning the fixed fixture containing the plastic packaging bag at the corresponding position at the end of the feeding pipe. The socket heads are then poured into the rotary vibrating feeder. The controller then starts the rotary vibrating feeder, feeding the socket heads into the flat vibrating track. The controller then starts the flat vibrating motor. When the socket head reaches the connection between the flat vibrating track and the feeding pipe, it slides into the feeding pipe. When the socket head reaches the stop... When the socket head is in its designated position, the block will be pushed out by gravity, causing it to contact the contact block. The touch sensor connected to the contact block will detect this and send an electrical signal to the counting sensor. After the socket head slides past the position of the block, the block will automatically return to its initial state due to gravity. The above steps are repeated. When the count of the counting sensor reaches the threshold, the counting sensor sends an electrical signal to the controller. The controller then controls the flat vibrating motor and the rotating vibrating feed plate to stop working. The controller controls the first rotating motor to rotate the rotating worktable by a certain angle, so that the new fixed clamp moves to directly below the feed pipe, and then the next round of counting and packaging work begins. Compared with traditional counting devices, this greatly improves the automation level of the equipment, while reducing the counting error rate and improving the counting efficiency.

[0006] A further feature of the present invention includes a sealing device comprising a connecting frame connected to a device base, a conveyor belt movably connected to the connecting frame, a drive motor for driving the conveyor belt, a plastic bag sealing machine connected to the device base, a first sliding base slidably connected to the device base, a connecting plate movably connected to the first sliding base, two clamping plates slidably connected to the connecting plate, a pusher plate slidably connected to the device base, a collection tray connected to the device base, a second hydraulic cylinder for driving the first sliding base to move horizontally, a third hydraulic cylinder for driving the clamping plates to move, and a pusher plate for driving the pusher plate. The fourth hydraulic cylinder moves the plate horizontally, and the second rotary motor drives the connecting plate to rotate. The movement direction of the first sliding base and the movement direction of the pusher plate are perpendicular to the movement direction of the conveyor belt. The end position of the conveyor belt corresponds to the working position, the position of the clamping plate and the position of the pusher plate of the plastic bag sealing machine. The movement directions of the two clamping plates are opposite. After the pusher plate moves a certain distance, the position of the collecting plate corresponds to the position of the pusher plate. The controller is electrically connected to the plastic bag sealing machine, the drive motor, the second hydraulic cylinder, the third hydraulic cylinder, the fourth hydraulic cylinder and the second rotary motor.

[0007] Using the above technical solution, after the counting work is completed, the controller controls the first rotary motor to move the rotary worktable to a certain angle, so that the fixed clamp carrying the packaged bag moves to directly above the conveyor belt. Then, the controller controls the vacuum pump to stop working, so that the vacuum suction cup releases the plastic packaging bag. The plastic packaging bag falls into the conveyor belt through the fixed groove. The drive motor drives the conveyor belt to move. When the packaging bag moves to the end of the conveyor belt, the controller controls the second hydraulic cylinder to move the first sliding base towards the conveyor belt. Then, the controller controls the third hydraulic cylinder to move the two clamping plates downward, so that the clamping plates clamp the end of the packaging bag. Then, the controller controls the second rotary motor to rotate the connecting plate 90 degrees, so that the end of the packaging bag is located at the station of the plastic bag sealing machine. Then, the controller controls the plastic bag sealing machine to seal the end of the packaging bag, completing the sealing work. Then, the controller controls the fourth hydraulic cylinder to move the pusher plate to the position of the conveyor belt, and the plastic packaging bag with the socket head falls into the collection tray. This can further improve the automation level of the equipment and further improve the counting and packaging efficiency.

[0008] A further feature of the present invention is that the equipment base is provided with a first baffle slidably connected to the equipment base, a second touch sensor connected to the first baffle, and a fifth hydraulic cylinder for driving the first baffle to move in the horizontal direction. The position of the first baffle corresponds to the end position of the conveyor belt. The controller is electrically connected to the second touch sensor and the fifth hydraulic cylinder respectively.

[0009] By adopting the above technical solution, since the equipment base is equipped with a first baffle slidably connected to the equipment base, a second touch sensor connected to the first baffle, and a fifth hydraulic cylinder for driving the first baffle to move horizontally, when the baffle is in the initial state, the baffle corresponds to the end position of the conveyor belt. When the packaging bag moves to the end position of the conveyor belt, it will be blocked by the first baffle. After the second touch sensor senses that the first baffle has been touched, it sends an electrical signal to the controller. The controller controls the drive motor to stop working. Then, the fifth hydraulic cylinder drives the pusher plate to move away from the conveyor belt. Then, the end of the packaging bag is clamped by the clamping plate and sealed by the plastic bag sealing machine. This can ensure the stability of the packaging bag position when sealing, further improve the sealing success rate and sealing quality, and improve the automation level of the equipment.

[0010] A further feature of the present invention is that the feed pipe is provided with an air inlet pipe and a blower connected to the air inlet pipe. The air inlet pipe is connected to the feed pipe, and the central axis of the feed pipe and the central axis of the air inlet pipe form a 30-degree angle. The controller is electrically connected to the blower.

[0011] By adopting the above technical solution, since the feed pipe is equipped with an air inlet pipe and a blower connected to the feed pipe, and the air inlet pipe is connected to the feed pipe, when the socket head enters the feed pipe, the controller controls the blower to provide airflow to the air inlet pipe. After the airflow enters the feed pipe, it will provide thrust to the socket head in the feed pipe, thereby increasing the flow rate of the socket head and thus improving the counting efficiency. In addition, the controller can also control the blower to work in a pulse mode, which can further improve the pushing efficiency of the airflow on the socket head and avoid the airflow generating resistance to the movement of the socket head in the feed pipe.

[0012] A further feature of the present invention is that the transducer track is provided with a second baffle that is slidably connected to the transducer track and a sixth hydraulic cylinder for driving the second baffle to move in the horizontal direction. After the second baffle moves a certain distance, it can cover the connection between the transducer track and the feed pipe. The second baffle moves back and forth in the horizontal direction. The controller is electrically connected to the sixth hydraulic cylinder.

[0013] By adopting the above technical solution, the controller controls the sixth hydraulic cylinder to drive the second baffle to move back and forth, so that there is a certain time interval between the socket head entering the feed pipe. This ensures that each time the socket head passes the baffle, the baffle will touch the contact plate and then leave the contact plate. This can greatly improve the counting accuracy of the equipment.

[0014] A further feature of the present invention is that the stop block has a through hole, and the equipment base has a photoelectric sensor fixedly connected to the equipment base. When the stop block is in the initial state, the light signal emitted by the photoelectric sensor can pass through the through hole and enter the inside of the feed pipe. The contact block has an electromagnet element. The stop block is made of magnetic material. After the stop block rotates a certain distance, it can contact the electromagnet element. The controller is electrically connected to the photoelectric sensor and the electromagnet element respectively.

[0015] By adopting the above technical solution, when the stop block is in the initial state, the light signal emitted by the photoelectric sensor can pass through the through hole and enter the inside of the feed pipe. When the photoelectric sensor detects the socket head passing by, the photoelectric sensor sends an electrical signal to the controller. The controller controls the electromagnet element to be energized, thereby making the electromagnet element obtain magnetic force and thus attracting the stop block. Then, the controller controls the electromagnet element to be de-energized, the electromagnet element loses magnetic force, and the electromagnet element separates from the stop block. This can help the stop block complete the action of contacting the contact plate, avoiding the phenomenon of the stop block getting stuck, causing equipment failure and the socket head not being able to pass through the feed pipe. In addition, it can further improve the counting accuracy of the equipment. Attached Figure Description

[0016] Appendix Figure 1This is a schematic diagram of an automatic counting and packaging system for socket heads according to a specific embodiment of the present invention.

[0017] Appendix Figure 2 This is a cross-sectional view of the feed pipe in an automatic counting and packaging system for socket heads, according to a specific embodiment of the present invention.

[0018] Appendix Figure 3 This is a schematic diagram of the sealing device in an automatic counting and packaging system for socket heads, according to a specific embodiment of the present invention.

[0019] 1-Equipment base, 2-Rotary vibrating feed plate, 3-Vibrating track, 4-Vibrating motor, 5-Feeding pipe, 6-Counting device, 7-Packaging device, 8-Controller, 9-Fixing port, 10-Hinge base, 11-Stop block, 12-Contact block, 13-First touch sensor, 14-Counting sensor, 15-Rotary worktable, 16-Fixing fixture, 17-First rotary motor, 18-Fixing groove, 19-Fixing base, 20-Sliding plate, 21-Vacuum suction cup, 22-Connecting pipe, 23-Vacuum pump, 24-First hydraulic cylinder, 25-Feeding chute, 26- 27-Sealing device, 28-Connecting frame, 29-Conveyor belt, 30-Drive motor, 31-Plastic bag sealing machine, 32-First sliding base, 33-Connecting plate, 34-Clamping plate, 35-Pushing plate, 36-Collection tray, 37-Second hydraulic cylinder, 38-Third hydraulic cylinder, 39-Fourth hydraulic cylinder, 40-Second rotary motor, 41-First baffle, 42-Second touch sensor, 43-Fifth hydraulic cylinder, 44-Inlet pipe, 45-Blower, 46-Second baffle, 47-Sixth hydraulic cylinder, 48-Through hole, 49-Photoelectric sensor, 40-Electromagnetic element. Detailed Implementation

[0020] like Figure 1-3As shown, an automatic counting and packaging system for socket heads includes a base 1, a rotary vibrating feed plate 2 connected to the base 1, a linear vibrating track 3 connected to the rotary vibrating feed plate 2, a linear vibrating motor 4 connected to the linear vibrating track 3, a feed pipe 5 connected to the linear vibrating track 3, a counting device 6 connected to the feed pipe 5, a packaging device 7 connected to the base 1, and a controller 8. The feed pipe 5 has a fixed opening 9, and the central axis of the feed pipe 5 forms a certain angle with the horizontal plane. The counting device 6 includes a fixed... The packaging device 7 includes a hinge base 10 fixedly connected to the fixed port 9, a stop block 11 hinged to the hinge base 10, a contact block 12 fixedly connected to the equipment base 1, a first touch sensor 13 connected to the contact block 12, and a counting sensor 14 connected to the first touch sensor 13. The stop block 11 has a fan-shaped cross-section. When the stop block 11 is in its initial state, the stop block 11 does not contact the contact block 12. When the socket head passes the position of the stop block 11, the stop block 11 contacts the contact block 12. The equipment includes a rotary worktable 15 connected to a base 1, several fixed clamps 16 connected to the rotary worktable 15, and a first rotary motor 17 for driving the rotary worktable 15 to rotate. The rotary worktable 15 has several fixed grooves 18. Each fixed clamp 16 includes a fixed base 19 fixedly connected to the fixed grooves 18, two sliding plates 20 slidably connected to the fixed base 19, several vacuum suction cups 21 connected to the sliding plates 20, a connecting pipe 22 connected to the vacuum suction cups 21, and a connecting pipe 22... The vacuum pump 23 and the first hydraulic cylinder 24 for driving the sliding plate 20 to move horizontally are provided. The two sliding plates 20 are symmetrically arranged with the central axis of the fixed groove 18 as the axis. The two sliding plates 20 move in opposite directions. The fixed base 19 is provided with a material passage 25, which is connected to the fixed groove 18. The controller 8 is electrically connected to the rotary vibrating feed plate 2, the flat vibrating motor 4, the first rotary motor 17, the counting sensor 14, the first touch sensor 13, the vacuum pump 23 and the first hydraulic cylinder 24 respectively.

[0021] When counting and packaging socket heads, the worker first places the packaging bag between the two clamps in the fixed clamp 16. The vacuum suction cup 21 holds the two sides of the plastic packaging bag. Then, the controller 8 controls the first hydraulic cylinder 24 to move the clamps in opposite directions, thus opening the bag. The first rotary motor 17 drives the rotary worktable 15 to move at a certain angle, positioning the fixed clamp 16 containing the plastic packaging bag at the corresponding position at the end of the feeding pipe 5. The socket heads are then poured into the rotary vibrating feed plate 2. The controller 8 then controls the rotary vibrating feed plate 2 to start working, feeding the socket heads into the flat vibrating track 3. The controller 8 then controls the flat vibrating motor 4 to start working. When the socket head moves to the connection point between the flat vibrating track 3 and the feeding pipe 5, it slides into the feeding pipe 5. When the socket head slides to the position of the stop block 11, it is stopped by... The socket head, under the influence of gravity, will push the stop block 11 out, causing the stop block 11 to contact the contact block 12. The touch sensor connected to the contact block 12 will detect this and send an electrical signal to the counting sensor 14. After the socket head slides past the position of the stop block 11, the stop block 11 will automatically return to its initial state under the influence of gravity. Then the above steps are repeated. When the count of the counting sensor 14 reaches the threshold, the counting sensor 14 sends an electrical signal to the controller 8. The controller 8 controls the flat vibration motor 4 and the rotating vibration feed plate 2 to stop working. The controller 8 controls the first rotating motor 17 to drive the rotating worktable 15 to rotate a certain angle, so that the new fixed clamp 16 moves to the bottom of the feed pipe 5, and then the next round of counting and packaging work begins. Compared with the traditional counting device 6, this greatly improves the automation level of the equipment, and at the same time, it can reduce the counting error rate and improve the counting efficiency.

[0022] It also includes a sealing device 26, which includes a connecting frame 27 connected to the equipment base 1, a conveyor belt 28 movably connected to the connecting frame 27, a drive motor 29 for driving the conveyor belt 28, a plastic bag sealing machine 30 connected to the equipment base 1, a first sliding base 31 slidably connected to the equipment base 1, a connecting plate 32 movably connected to the first sliding base 31, two clamping plates 33 slidably connected to the connecting plate 32, a pusher plate 34 slidably connected to the equipment base 1, a collection tray 35 connected to the equipment base 1, a second hydraulic cylinder 36 for driving the first sliding base 31 to move horizontally, a third hydraulic cylinder 37 for driving the clamping plates 33 to move, and a pusher plate 34 for driving the pusher plate 34 to move horizontally. The fourth hydraulic cylinder 38 moves in the horizontal direction and the second rotary motor 39 drives the connecting plate 32 to rotate. The movement direction of the first sliding base 31 and the movement direction of the pusher plate 34 are perpendicular to the movement direction of the conveyor belt 28. The end positions of the conveyor belt 28 correspond to the working position of the plastic bag sealing machine 30, the position of the clamping plate 33 and the position of the pusher plate 34, respectively. The movement directions of the two clamping plates 33 are opposite. After the pusher plate 34 moves a certain distance, the position of the collecting plate 35 corresponds to the position of the pusher plate 34. The controller 8 is electrically connected to the plastic bag sealing machine 30, the drive motor 29, the second hydraulic cylinder 36, the third hydraulic cylinder 37, the fourth hydraulic cylinder 38 and the second rotary motor 39, respectively.

[0023] After the counting is completed, the controller 8 controls the first rotary motor 17 to move the rotary table 15 by a certain angle, so that the fixed clamp 16 carrying the packaged item moves directly above the conveyor belt 28. Then, the controller 8 controls the vacuum pump 23 to stop working, so that the vacuum suction cup 21 releases the plastic packaging bag. The plastic packaging bag falls into the conveyor belt 28 through the fixing groove 18. The drive motor 29 drives the conveyor belt 28 to move. When the packaging bag moves to the end of the conveyor belt 28, the controller 8 controls the second hydraulic cylinder 36 to drive the first sliding base 31 to move towards the conveyor belt 28. Then, the controller controls the third hydraulic cylinder 36 to move the first sliding base 31 towards the conveyor belt 28. The pressure cylinder 37 drives the two clamping plates 33 to move downwards, thereby clamping the end of the packaging bag. Then, the controller 8 controls the second rotary motor 39 to drive the connecting plate 32 to rotate 90 degrees, so that the end of the packaging bag is located on the work position of the plastic bag sealing machine 30. Then, the controller 8 controls the plastic bag sealing machine 30 to seal the end of the packaging bag, completing the sealing work. Then, the controller 8 controls the fourth hydraulic cylinder 38 to drive the pusher plate 34 to move towards the position of the conveyor belt 28, and the plastic packaging bag with the socket head falls into the collection tray 35. This can further improve the automation level of the equipment and further improve the counting and packaging efficiency.

[0024] The equipment base 1 is provided with a first baffle 40 slidably connected to the equipment base 1, a second touch sensor 41 connected to the first baffle 40, and a fifth hydraulic cylinder 42 for driving the first baffle 40 to move in the horizontal direction. The position of the first baffle 40 corresponds to the end position of the conveyor belt 28. The controller 8 is electrically connected to the second touch sensor 41 and the fifth hydraulic cylinder 42 respectively.

[0025] Since the equipment base 1 is equipped with a first baffle 40 slidably connected to the equipment base 1, a second touch sensor 41 connected to the first baffle 40, and a fifth hydraulic cylinder 42 for driving the first baffle 40 to move horizontally, when the baffle is in the initial state, the baffle corresponds to the end position of the conveyor belt 28. When the packaging bag moves to the end position of the conveyor belt 28, it will be blocked by the first baffle 40. After the second touch sensor 41 senses that the first baffle 40 has been touched, it sends an electrical signal to the controller 8. The controller 8 controls the drive motor 29 to stop working. Then, the fifth hydraulic cylinder 42 drives the pusher plate 34 to move away from the conveyor belt 28. Then, the end of the packaging bag is clamped by the clamping plate 33 and sealed by the plastic bag sealing machine 30. This can ensure the stability of the packaging bag position when sealing, further improve the sealing success rate and sealing quality, and improve the automation level of the equipment.

[0026] The feed pipe 5 is provided with an air intake pipe 43 connected to the feed pipe 5 and a blower 44 connected to the air intake pipe 43. The air intake pipe 43 is connected to the feed pipe 5. The central axis of the feed pipe 5 and the central axis of the air intake pipe 43 form a 30-degree angle. The controller 8 is electrically connected to the blower 44.

[0027] Since the feed pipe 5 is equipped with an air inlet pipe 43 connected to the feed pipe 5 and a blower 44 connected to the air inlet pipe 43, and the air inlet pipe 43 is connected to the feed pipe 5, when the socket head enters the feed pipe 5, the controller 8 controls the blower 44 to provide airflow to the air inlet pipe 43. After the airflow enters the feed pipe 5, it will provide thrust to the socket head in the feed pipe 5, thereby increasing the flow rate of the socket head and thus improving the counting efficiency. In addition, the controller 8 can also control the blower 44 to work in a pulse mode, which can further improve the pushing efficiency of the airflow on the socket head and avoid the airflow generating resistance to the movement of the socket head in the feed pipe 5.

[0028] The transducer track 3 is provided with a second baffle 45 slidably connected to the transducer track 3 and a sixth hydraulic cylinder 46 for driving the second baffle 45 to move in the horizontal direction. After the second baffle 45 moves a certain distance, it can cover the connection between the transducer track 3 and the feed pipe 5. The second baffle 45 moves back and forth in the horizontal direction. The controller 8 is electrically connected to the sixth hydraulic cylinder 46.

[0029] The controller 8 controls the sixth hydraulic cylinder 46 to drive the second baffle 45 to move back and forth, so that there is a certain time interval between the socket head entering the feed pipe 5. This ensures that each time the socket head passes the baffle 11, the baffle 11 will touch the contact plate and then leave the contact plate. This can greatly improve the counting accuracy of the equipment.

[0030] The stop block 11 is provided with a through hole 47. The equipment base 1 is provided with a photoelectric sensor 48 fixedly connected to the equipment base 1. When the stop block 11 is in the initial state, the light signal emitted by the photoelectric sensor 48 can pass through the through hole 47 and enter the feed pipe 5. The contact block 12 is provided with an electromagnet element 49. The stop block 11 is made of magnetic material. After the stop block 11 rotates a certain distance, it can contact the electromagnet element 49. The controller 8 is electrically connected to the photoelectric sensor 48 and the electromagnet element 49 respectively.

[0031] When the stop 11 is in its initial state, the light signal emitted by the photoelectric sensor 48 can pass through the through hole 47 and enter the feed pipe 5. When the photoelectric sensor 48 senses the socket head passing by, it sends an electrical signal to the controller 8. The controller 8 controls the electromagnet element 49 to be energized, thereby making the electromagnet element 49 obtain magnetic force and attracting the stop 11. Then, the controller 8 controls the electromagnet element 49 to be de-energized, and the electromagnet element 49 loses its magnetic force and separates from the stop 11. This can help the stop 11 complete the action of contacting the contact plate, avoiding the phenomenon that the stop 11 is stuck, causing equipment failure and the socket head cannot pass through the feed pipe 5. In addition, it can further improve the counting accuracy of the equipment.

Claims

1. An automatic counting and packaging system for socket heads, characterized in that: The device includes a base, a rotary vibrating feed disc connected to the base, a linear vibrating track connected to the rotary vibrating feed disc, a linear vibrating motor connected to the linear vibrating track, a feed pipe connected to the linear vibrating track, a counting device connected to the feed pipe, a packaging device connected to the base, and a controller. The feed pipe has a fixed opening, and its central axis forms a certain angle with the horizontal plane. The counting device includes a hinge base fixedly connected to the fixed opening, a stop block hinged to the hinge base, a contact block fixedly connected to the base, a first touch sensor connected to the contact block, and a counting sensor connected to the first touch sensor. The stop block has a fan-shaped cross-section. When the stop block is in its initial state, it does not contact the contact block. When the socket head passes the position of the stop block, the stop block contacts the contact block. The packaging device includes a connecting... The device includes a rotary worktable attached to a base, several fixed clamps connected to the rotary worktable, and a first rotary motor for driving the rotary worktable to rotate. The rotary worktable has several fixed grooves. The fixed clamps include a fixed base fixedly connected to the fixed grooves, two sliding plates slidably connected to the fixed base, several vacuum suction cups connected to the sliding plates, a connecting pipe connected to the vacuum suction cups, a vacuum pump connected to the connecting pipe, and a first hydraulic cylinder for driving the sliding plates to move horizontally. The two sliding plates are symmetrically arranged about the central axis of the fixed grooves, and the two sliding plates move in opposite directions. The fixed base has a material passage groove that communicates with the fixed grooves. The controller is electrically connected to the rotary vibrating feed plate, the flat vibrating motor, the first rotary motor, the counting sensor, the first touch sensor, the vacuum pump, and the first hydraulic cylinder.

2. An automatic counting and packaging system for socket heads according to claim 1, characterized in that: It also includes a sealing device, which comprises a connecting frame connected to the equipment base, a conveyor belt movably connected to the connecting frame, a drive motor for driving the conveyor belt, a plastic bag sealing machine connected to the equipment base, a first sliding base slidably connected to the equipment base, a connecting plate movably connected to the first sliding base, two clamping plates slidably connected to the connecting plate, a pusher plate slidably connected to the equipment base, a collecting tray connected to the equipment base, a second hydraulic cylinder for driving the first sliding base to move horizontally, a third hydraulic cylinder for driving the clamping plates to move, and a third hydraulic cylinder for driving the pusher plate to move horizontally. The controller is electrically connected to the fourth hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder, the fourth hydraulic cylinder, and the second rotary motor. The movement directions of the first sliding base and the pusher plate are perpendicular to the movement direction of the conveyor belt. The end positions of the conveyor belt correspond to the work positions, clamping plate positions, and pusher plate positions of the plastic bag sealing machine. The movement directions of the two clamping plates are opposite. After the pusher plate moves a certain distance, the position of the collecting plate corresponds to the position of the pusher plate. The controller is electrically connected to the plastic bag sealing machine, the drive motor, the second hydraulic cylinder, the third hydraulic cylinder, the fourth hydraulic cylinder, and the second rotary motor.

3. An automatic counting and packaging system for socket heads according to claim 2, characterized in that: The equipment base is provided with a first baffle that is slidably connected to the equipment base, a second touch sensor connected to the first baffle, and a fifth hydraulic cylinder for driving the first baffle to move in the horizontal direction. The position of the first baffle corresponds to the end position of the conveyor belt. The controller is electrically connected to the second touch sensor and the fifth hydraulic cylinder respectively.

4. An automatic counting and packaging system for socket heads according to claim 1, characterized in that: The feed pipe is equipped with an air intake pipe and a blower connected to the air intake pipe. The air intake pipe is connected to the feed pipe, and the central axis of the feed pipe and the central axis of the air intake pipe form a 30-degree angle. The controller is electrically connected to the blower.

5. An automatic counting and packaging system for socket heads according to claim 4, characterized in that: The transducer track is equipped with a second baffle that is slidably connected to the transducer track and a sixth hydraulic cylinder for driving the second baffle to move in the horizontal direction. After the second baffle moves a certain distance, it can cover the connection between the transducer track and the feed pipe. The second baffle moves back and forth in the horizontal direction. The controller is electrically connected to the sixth hydraulic cylinder.

6. An automatic counting and packaging system for socket heads according to claim 1, characterized in that: The stop block is provided with a through hole, and the equipment base is provided with a photoelectric sensor fixedly connected to the equipment base. When the stop block is in the initial state, the light signal emitted by the photoelectric sensor can pass through the through hole and enter the inside of the feed pipe. The contact block is provided with an electromagnet element. The stop block is made of magnetic material. After the stop block rotates a certain distance, it can contact the electromagnet element. The controller is electrically connected to the photoelectric sensor and the electromagnet element respectively.