Alkaline wastewater pre-neutralization adjusting device
By introducing a crystallizing screen and a rotating rod into the wastewater pre-neutralization and conditioning device, the problem of salt crystal accumulation was solved, and automatic scraping and alarm prompts for salt crystals were achieved, thus improving the device's performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 天富(江苏)科技有限公司
- Filing Date
- 2023-12-22
- Publication Date
- 2026-04-21
AI Technical Summary
Existing wastewater pre-neutralization and conditioning devices lack structures for cleaning salt crystals, resulting in a large accumulation of salt crystals in the neutralization tank, which affects the use of the device.
A device comprising a crystallizing mesh and a rotating rod was designed. A fixed scraper is installed on the crystallizing mesh, and the rotating rod is driven by a motor to move the crystallizing mesh. The salt crystals are automatically scraped off by adjusting and moving the structure, and an alarm is used to indicate when to clean.
The automatic cleaning of salt crystals was achieved, preventing the neutralization tank from becoming full and improving the efficiency and reliability of the device.
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Figure CN121894783A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wastewater neutralization, and more particularly to a pre-neutralization and conditioning device for alkaline wastewater. Background Technology
[0002] Before industrial wastewater is discharged, it needs to be purified to avoid polluting the environment and causing ecological problems. In addition to insoluble impurities and pollutants, the acidity or alkalinity of wastewater can also affect the environment, so it is necessary to neutralize the wastewater.
[0003] Existing wastewater pre-neutralization and conditioning devices lack a structure to clean up the salt crystals generated during wastewater neutralization. This causes salt crystals to accumulate in large quantities in the neutralization tank, filling it up and hindering the use of the device. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of existing technologies, such as the lack of a structure to neutralize wastewater and clean up the generated salt crystals, which causes salt crystals to accumulate in large quantities in the neutralization tank, filling the tank and hindering the use of the device. Therefore, this invention proposes an alkaline wastewater pre-neutralization and adjustment device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An alkaline wastewater pre-neutralization and conditioning device includes a neutralization tank. A fixed plate is slidably connected inside the neutralization tank. Sliding blocks are fixedly connected to the left and right side walls of the fixed plate. A sliding groove corresponding to the sliding blocks is formed on the inner side wall of the neutralization tank. A crystallizing mesh is arranged above the fixed plate. The size of the crystallizing mesh corresponds to the neutralization tank. A fixed support is fixedly connected to the top of the neutralization tank. A motor is fixedly connected to the top of the fixed support. A rotating rod is fixedly connected to the output end of the motor. The rotating rod passes through the fixed support, the crystallizing mesh, and the fixed plate and is rotatably connected to the lower inner wall of the neutralization tank. An adjustment structure is provided on the crystallizing mesh. A fixed scraper is provided at the top of the crystallizing mesh and is attached to it. The fixed scraper is arranged on the front and rear sides of the rotating rod. Each fixed scraper is provided with a movable structure.
[0007] Preferably, the adjustment structure includes a connecting bracket fixedly connected to the top of the crystallization mesh. Each connecting bracket has an adjusting rod fixedly connected to one end near the rotating rod. Each adjusting rod has an adjusting sleeve slidably fitted onto one end near the rotating rod. Each adjusting sleeve has a threaded ring fixedly connected to one end near the rotating rod. Each threaded ring is semi-circular, and the rotating rod has threads corresponding to the threaded rings. Each adjusting sleeve has an adjusting cavity inside. Each adjusting rod extends through the inner wall of its corresponding adjusting sleeve into the interior of the fixed bracket. An adjusting spring is fixedly connected to one end of each adjusting rod inside the adjusting cavity. The end of each adjusting spring away from the adjusting rod is fixedly connected to the inner wall of its corresponding adjusting cavity. An electromagnet is fixedly installed on the inner wall of each adjusting cavity. A permanent magnet is embedded at one end of each adjusting rod inside the adjusting cavity, and the permanent magnet and the electromagnet are mutually repelled. The electromagnet is equipped with a matching controller.
[0008] Preferably, the bottom end of the crystallization mesh is fixedly connected to multiple fixing rods, each fixing rod penetrating a fixing plate. The bottom end of each fixing rod is fixedly connected to a fixing block, and the top end of each fixing block is fixedly connected to a fixing spring. The fixing springs are sleeved on the outside of the corresponding fixing rods, and the top end of each fixing spring is fixedly connected to the bottom wall of the fixing plate. An alarm is provided on the outer wall of the neutralization tank, and a control button is provided on the fixing plate, with the control button corresponding to the alarm.
[0009] Preferably, the movable structure includes mounting plates fixedly connected to the upper end face of the fixed bracket and the side wall of the fixed scraper. A mounting shaft is rotatably connected between every two corresponding mounting plates. A connecting rod is fixedly sleeved on the outer side of the upper mounting shaft, and a pushing rod is fixedly sleeved on the outer side of the lower mounting shaft. A connecting cavity is opened inside each connecting rod. Each pushing rod extends through the lower inner wall of the corresponding connecting rod and into the connecting cavity. The corresponding connecting rod is slidably connected to the inner wall of the connecting cavity.
[0010] Preferably, each of the mounting shafts is fitted with a torsion spring, one end of each torsion spring is fixedly connected to the side wall of the corresponding mounting plate, and the end of each torsion spring away from the mounting plate is fixedly connected to the side wall of the corresponding connecting rod and push rod respectively.
[0011] Preferably, a stirring device is slidably mounted on the portion of the rotating rod located below the fixed plate, and the stirring device is rotatably connected to the bottom end of the fixed plate.
[0012] Compared with the prior art, the beneficial effects of the present invention are: the crystallization plate is provided so that the salt crystals precipitated from the neutralization reaction will crystallize on the crystallization plate. When there are too many salt crystals on the crystallization plate, the crystallization plate can be moved to the outside of the neutralization tank. At the same time, during the movement, the salt crystals on the crystallization plate are scraped off, preventing them from accumulating in the neutralization tank, which is beneficial to the use of the device. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural schematic diagram of an alkaline wastewater pre-neutralization and adjustment device proposed in this invention;
[0014] Figure 2 This is a schematic diagram of the structure of an alkaline wastewater pre-neutralization and adjustment device proposed in this invention;
[0015] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0016] Figure 4 This is a side view of the push rod of an alkaline wastewater pre-neutralization and adjustment device proposed in this invention.
[0017] In the diagram: 1 Neutralization tank, 2 Fixed bracket, 3 Fixed plate, 4 Sliding block, 5 Sliding groove, 6 Crystallization mesh, 7 Fixed rod, 8 Fixed block, 9 Fixed spring, 10 Motor, 11 Rotating rod, 12 Mounting plate, 13 Mounting shaft, 14 Connecting rod, 15 Push rod, 16 Connecting cavity, 17 Stirring device, 18 Connecting bracket, 19 Adjusting rod, 20 Adjusting sleeve, 21 Threaded ring, 22 Adjusting cavity, 23 Adjusting spring, 24 Fixed scraper. Detailed Implementation
[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0019] Reference Figures 1-4An alkaline wastewater pre-neutralization and conditioning device includes a neutralization tank 1. A fixed plate 3 is slidably connected inside the neutralization tank 1. Sliding blocks 4 are fixedly connected to the left and right side walls of the fixed plate 3. Sliding grooves 5 corresponding to the sliding blocks 4 are formed on the inner side wall of the neutralization tank 1. A crystallizing mesh 6 is arranged above the fixed plate 3. The size of the crystallizing mesh 6 corresponds to that of the neutralization tank 1. A fixed support 2 is fixedly connected to the top of the neutralization tank 1. A motor 10 is fixedly connected to the top of the fixed support 2. A rotating rod 11 is fixedly connected to the output end of the motor 10. The rotating rod 11 passes through the fixed support 2, the crystallizing mesh 6, and the fixed plate 3 and is rotatably connected to the lower inner wall of the neutralization tank 1. An adjustment structure is provided on the crystallizing mesh 6. A fixed scraper 24 is attached to the top of the crystallization mesh 6. The fixed scraper 24 is located on the front and rear sides of the rotating rod 11. Each fixed scraper 24 is equipped with a moving structure. As neutralization proceeds, acidic and alkaline substances react to form salt. Some of the salt will precipitate from the wastewater and crystallize on the crystallization mesh 6. The motor 10 is started, and the output end of the motor 10 drives the rotating rod 11 to rotate. Under the action of the adjusting structure, the entire crystallization mesh 6 moves upward to the outside of the neutralization tank 1. During the upward movement of the crystallization mesh 6, the moving structure will cause the fixed scraper 24 to move to both sides, scraping the crystals on the crystallization mesh 6 to the outside of the neutralization tank 1.
[0020] The adjustment structure includes a connecting bracket 18 fixedly connected to the top of the crystallizing mesh 6. Each connecting bracket 18 has an adjusting rod 19 fixedly connected to one end near the rotating rod 11. Each adjusting rod 19 has an adjusting sleeve 20 slidably fitted onto one end near the rotating rod 11. Each adjusting sleeve 20 has a threaded ring 21 fixedly connected to one end near the rotating rod 11. Each threaded ring 21 is semi-circular, and the rotating rod 11 has threads corresponding to the threaded ring 21. Each adjusting sleeve 20 has an adjusting cavity 22 inside. Each adjusting rod 19 extends through the inner wall of the corresponding adjusting sleeve 20 into the interior of the fixed bracket 2. Each adjusting rod 19 has an adjusting spring 23 fixedly connected to one end inside the adjusting cavity 22. 3. The ends away from the adjusting rod 19 are fixedly connected to the inner wall of the corresponding adjusting cavity 22. Each adjusting cavity 22 is fixedly provided with an electromagnet. Each adjusting rod 19 is embedded with a permanent magnet at one end inside the adjusting cavity 22. The permanent magnet and the electromagnet are mutually repelled. The electromagnet is provided with a matching controller. The controller can control the conduction and disconnection of the electromagnet. When the electromagnet is turned on, it repels the permanent magnet, causing the adjusting spring 23 to contract. The adjusting sleeve 20 and the threaded ring 21 move towards the rotating rod 11, causing the threaded ring 21 to move accordingly and engage with the rotating rod 11. Under the action of the thread, the threaded ring 21 moves up and down during the rotation of the rotating rod 11, thereby driving the entire crystallization mesh 6 to move upward.
[0021] Multiple fixing rods 7 are fixedly connected to the bottom of the crystallization mesh 6. Each fixing rod 7 passes through the fixing plate 3. A fixing block 8 is fixedly connected to the bottom of each fixing rod 7. A fixing spring 9 is fixedly connected to the top of each fixing block 8. The fixing spring 9 is sleeved on the outside of the corresponding fixing rod 7. The top of each fixing spring 9 is fixedly connected to the bottom wall of the fixing plate 3. An alarm is installed on the outer wall of the neutralization tank 1. The alarm and control button are existing devices. A control button is installed on each fixing plate 3. The control button corresponds to the alarm. As the number of crystals on the crystallization mesh 6 increases, the fixing spring 9 is stretched, and the crystallization mesh 6 moves downward relative to the fixing plate 3. Pressing the control button on the fixing plate 3 will trigger the alarm, so that the staff can clean the crystallization mesh 6 in time.
[0022] The movable structure includes mounting plates 12 fixedly connected to the upper end face of the fixed bracket 2 and the side wall of the fixed scraper 24. A mounting shaft 13 is rotatably connected between every two corresponding mounting plates 12. A connecting rod 14 is fixedly sleeved on the outer side of the upper mounting shaft 13, and a pushing rod 15 is fixedly sleeved on the outer side of the lower mounting shaft 13. Each connecting rod 14 has a connecting cavity 16 inside. Each pushing rod 15 extends through the lower inner wall of the corresponding connecting rod 14 into the connecting cavity 16, and the corresponding connecting rod 14 is slidably connected to the inner wall of the connecting cavity 16. As the crystallizing mesh 6 moves upward... During the process, the connecting rod 14 slides within the connecting cavity 16. When the connecting rod 14 slides to the end of the inner wall of the connecting cavity 16, the lengths of the connecting rod 14 and the push rod 15 can no longer change. The push rod 15 presses the connecting rod 14, causing it to move outward, which in turn moves the fixed scraper 24. Each mounting shaft 13 is fitted with a torsion spring. One end of each torsion spring is fixedly connected to the side wall of the corresponding mounting plate 12, and the end of each torsion spring away from the mounting plate 12 is fixedly connected to the side wall of the corresponding connecting rod 14 and the push rod 15, so that the mounting shaft 13 can return to its original position.
[0023] A stirring device 17 is slidably mounted on the part of the rotating rod 11 located below the fixed plate 3, and the stirring device 17 is rotatably connected to the bottom end of the fixed plate 3. The stirring device 17 is an existing device, and the stirring device 17 rotates together with the rotating rod 11 to stir the wastewater and accelerate the neutralization process.
[0024] In this invention, when the device is in use, the neutralizing agent is first poured into the neutralization tank 1. As neutralization proceeds, acidic and alkaline substances react to form salt. Some of the salt precipitates out of the wastewater and crystallizes on the crystallization mesh 6. As the number of crystals on the crystallization mesh 6 increases, the fixing spring 9 stretches, and the crystallization mesh 6 moves downward relative to the fixing plate 3. Pressing the control button on the fixing plate 3 activates the alarm, facilitating the cleaning of the crystallization mesh 6 by the staff. At this time, the motor 10 is started, and the output end of the motor 10 drives the rotating rod 11 to rotate. The controller activates the electromagnet, and the electromagnet and the permanent magnet repel each other, causing the adjusting spring 23 to contract. The adjusting sleeve 20 and the threaded ring 21 move towards the rotating rod 11. The movement causes the threaded ring 21 to move accordingly, engaging with the rotating rod 11. Under the action of the thread, as the rotating rod 11 rotates, the threaded ring 21 moves up and down, thereby driving the entire crystallizing mesh 6 upward to the outside of the neutralization tank 1. During the upward movement of the crystallizing mesh 6, the connecting rod 14 slides within the connecting cavity 16. When the connecting rod 14 slides to the end of the inner wall of the connecting cavity 16, the lengths of the connecting rod 14 and the pushing rod 15 can no longer change. The pushing rod 15 presses against the connecting rod 14, causing it to move outward, which in turn drives the fixed scraper 24 to move to both sides, scraping the crystals on the crystallizing mesh 6 outward to the outside of the neutralization tank 1.
[0025] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. An alkaline wastewater pre-neutralization and conditioning device, comprising a neutralization tank (1), characterized in that, A fixed plate (3) is slidably connected inside the neutralization tank (1). Sliding blocks (4) are fixedly connected to the left and right side walls of the fixed plate (3). A sliding groove (5) corresponding to the sliding block (4) is opened on the inner side wall of the neutralization tank (1). A crystallization mesh (6) is provided above the fixed plate (3). The size of the crystallization mesh (6) corresponds to that of the neutralization tank (1). A fixed bracket (2) is fixedly connected to the top of the neutralization tank (1). A motor (1) is fixedly connected to the top of the fixed bracket (2). 0), the output end of the motor (10) is fixedly connected to a rotating rod (11), the rotating rod (11) passes through the fixed bracket (2), the crystallizing mesh (6) and the fixed plate (3) and is rotatably connected to the lower inner wall of the neutralization tank (1). The crystallizing mesh (6) is provided with an adjustment structure. The top of the crystallizing mesh (6) is provided with a fixed scraper (24) that is attached to it. The fixed scraper (24) is provided on the front and rear sides of the rotating rod (11). Each fixed scraper (24) is provided with a moving structure.
2. The alkaline wastewater pre-neutralization and conditioning device according to claim 1, characterized in that, The adjustment structure includes a connecting bracket (18) fixedly connected to the top of the crystallization mesh (6). Each connecting bracket (18) has an adjusting rod (19) fixedly connected to one end near the rotating rod (11). Each adjusting rod (19) has an adjusting sleeve (20) slidably fitted onto one end near the rotating rod (11). Each adjusting sleeve (20) has a threaded ring (21) fixedly connected to one end near the rotating rod (11). Each threaded ring (21) is semi-circular, and the rotating rod (11) has threads corresponding to the threaded rings (21). Each adjusting sleeve (20) has an adjusting cavity (22) inside. Each of the adjusting rods (19) extends through the inner wall of the corresponding adjusting sleeve (20) into the interior of the fixed bracket (2). One end of each adjusting rod (19) located inside the adjusting cavity (22) is fixedly connected to an adjusting spring (23). The end of each adjusting spring (23) away from the adjusting rod (19) is fixedly connected to the inner wall of the corresponding adjusting cavity (22). An electromagnet is fixedly installed on the inner wall of each adjusting cavity (22). A permanent magnet is embedded at one end of each adjusting rod (19) located inside the adjusting cavity (22), and the permanent magnet and the electromagnet are mutually repelled. The electromagnet is equipped with a controller that matches it.
3. The alkaline wastewater pre-neutralization and conditioning device according to claim 1, characterized in that, The bottom end of the crystallization mesh (6) is fixedly connected to multiple fixing rods (7), each fixing rod (7) is set through the fixing plate (3), the bottom end of each fixing rod (7) is fixedly connected to a fixing block (8), the top end of each fixing block (8) is fixedly connected to a fixing spring (9), the fixing spring (9) is sleeved on the outside of the corresponding fixing rod (7), and the top end of each fixing spring (9) is fixedly connected to the bottom wall of the fixing plate (3). An alarm is provided on the outer wall of the neutralization tank (1), and a control button is provided on the fixing plate (3), the control button corresponding to the alarm.
4. The alkaline wastewater pre-neutralization and conditioning device according to claim 1, characterized in that, The movable structure includes mounting plates (12) fixedly connected to the upper end face of the fixed bracket (2) and the side wall of the fixed scraper (24). A mounting shaft (13) is rotatably connected between each pair of corresponding mounting plates (12). A connecting rod (14) is fixedly sleeved on the outer side of the upper mounting shaft (13), and a pushing rod (15) is fixedly sleeved on the outer side of the lower mounting shaft (13). A connecting cavity (16) is opened inside each connecting rod (14). Each pushing rod (15) extends through the lower inner wall of the corresponding connecting rod (14) and into the connecting cavity (16). The corresponding connecting rod (14) is slidably connected to the inner wall of the connecting cavity (16).
5. The alkaline wastewater pre-neutralization and conditioning device according to claim 4, characterized in that, Each of the mounting shafts (13) is fitted with a torsion spring. One end of each torsion spring is fixedly connected to the side wall of the corresponding mounting plate (12), and the end of each torsion spring away from the mounting plate (12) is fixedly connected to the side wall of the corresponding connecting rod (14) and push rod (15).
6. The alkaline wastewater pre-neutralization and conditioning device according to claim 1, characterized in that, The stirring device (17) is slidably sleeved on the part of the rotating rod (11) located below the fixed plate (3), and the stirring device (17) is rotatably connected to the bottom end of the fixed plate (3).