Full-automatic intelligent capacitor static aging treatment system
The fully automated intelligent capacitor static aging treatment system, which employs wired transmission, continuous voltage boosting, and a fully enclosed mini oven, solves the problems of high-temperature instability, implosion risk, and high energy consumption in existing capacitor aging systems, achieving efficient and stable capacitor aging treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- HUI ZHOU XIN & CI ZHI NENG KE JI YOU XIAN GONG SI
- Filing Date
- 2025-12-02
- Publication Date
- 2026-04-21
AI Technical Summary
Existing capacitor aging systems suffer from problems such as unstable high-temperature data acquisition, high cost of high-temperature resistant components, increased risk of implosion due to segmented voltage boosting, circuit damage caused by high-voltage contact arcing in the fixtures, and high energy consumption in semi-enclosed ovens.
Design a fully automated intelligent capacitor static aging treatment system, which adopts a wired transmission, continuous voltage boost, and fully enclosed small oven structure, including a feeding station, a detection and marking station, a static testing mechanism, and a fixture changing station. The system achieves automated operation through robotic arms and robots, avoiding the use of high-temperature components.
It improved work efficiency by 30%, reduced costs, saved energy by 50%, ensured aging stability and data transmission reliability, and reduced the risk of implosion.
Smart Images

Figure CN121899495A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of capacitor static aging system design technology, and in particular to a fully automatic intelligent capacitor static aging treatment system. Background Technology
[0002] Capacitor aging systems refer to a technical system that assesses the aging state and lifespan of capacitors by monitoring and analyzing their performance parameters (such as equivalent series resistance (ESR), capacitance, leakage current, etc.). They are widely used in the maintenance and fault diagnosis of equipment such as power amplifiers and supercapacitors. Currently, dynamic aging machines are a commonly used device in the field of capacitor testing. However, this equipment often has certain shortcomings that affect normal use. For example, dynamic aging machines use wireless transmission, which forces the data acquisition circuit to operate in a high-temperature range for extended periods, raising concerns about lifespan and accuracy. Additionally, high-temperature resistant electronic components are required, increasing costs. Another problem is segmented voltage ramping. Segmented voltage aging, with its gradually increasing voltage differential during fixture operation, increases the risk of capacitor implosion. Furthermore, the fixture requires power interruption during operation, increasing aging time and reducing efficiency. Additionally, the fixture operates with high voltage, and the voltage increases in a stepped manner within the operating range. High-voltage operation easily leads to high-voltage contact arcing, damaging the fixture and brushes. Moreover, the frequent on / off contact during dynamic operation makes the circuit susceptible to high-voltage surges and damage. Finally, for semi-enclosed ovens, the large overall size of the oven is not conducive to processing and assembly. The semi-enclosed state leads to large heat loss, high energy consumption, and high workshop temperature. Therefore, further improvements are needed. Summary of the Invention
[0003] This invention addresses the shortcomings of the prior art by providing a fully automated intelligent capacitor processing system that is highly efficient, stable in performance, and effectively saves costs.
[0004] The technical solution adopted by the present invention to solve the above problems is as follows: This invention provides a fully automated intelligent capacitor static aging treatment system, including a loading station, a capacitor detection and marking station, a capacitor unloading station, a capacitor static testing mechanism, a convex top detection station, a capacitor static aging testing mechanism, and a capacitor fixture changing station, all located on a conveyor track. The materials sequentially pass through the loading station, capacitor testing and marking station, capacitor fixture changing station, capacitor static aging test mechanism, dome testing station, capacitor static test mechanism, and capacitor unloading station. The loading station, capacitor detection and coding station, capacitor fixture changing station, capacitor static aging test mechanism, convex top detection station, capacitor static test mechanism and capacitor unloading station are connected by a transmission track and form a collaborative automated system.
[0005] Furthermore, the loading station includes a loading guide mechanism and a material storage tray connected to the loading guide mechanism. The capacitor assembly of the material storage tray is placed into the mobile tray by a robotic arm or manually.
[0006] Furthermore, the capacitance detection and coding station includes a mounting base, which is equipped with a CCD detection component, a flipping mechanism, and a material gripping mechanism. The material gripping mechanism includes a lateral moving component mounted on the mounting base 301, a longitudinal moving component mounted on the lateral moving component, and a gripper for gripping materials mounted on the longitudinal moving component. A storage box is also provided below the mounting base. A QR code detection station is provided in conjunction with the capacitor detection and coding station. This station uses a CCD device to detect whether there is a QR code on the capacitor, thus avoiding duplicate coding. The clamping structure holds the capacitor firmly onto the fixture, preventing it from falling off during subsequent operation. The laser marking mechanism is used to print a QR code on each capacitor, facilitating subsequent data collection and problem tracing. The CCD scanning mechanism records the QR codes on the capacitors and fixtures, facilitating data collection and problem tracing. The probe testing mechanism charges and discharges each capacitor to measure whether it has an open circuit or short circuit. The material selection mechanism is used to push defective products and remove them.
[0007] Furthermore, the flipping mechanism includes a drive motor, which is connected to a flipping clamp for gripping materials on the material gripping mechanism.
[0008] Furthermore, the capacitor discharge station includes a fixed frame, on which a first robotic arm and a second robotic arm are mounted. A capacitor discharge mechanism is provided in cooperation with the capacitor static testing mechanism, and the capacitor discharge mechanism conveys the material to the leakage current testing mechanism.
[0009] Furthermore, the capacitor discharging mechanism includes a fixed base, a servo motor mounted on the top of the fixed base, a slider connected to the servo motor via a lead screw, a rotary cylinder mounted on the slider, and a rotating gripper assembly mounted on the rotary cylinder 9033. The capacitor discharge mechanism is mainly used for capacitor discharge. The grippers move the capacitor to the testing station to measure the impedance value. At the same time, the capacitor that was originally in the testing station is moved to the discharge station. The discharge station clamps the capacitor, flips it, and places it on the discharge conveyor belt. The two belts are for good products and defective products, respectively.
[0010] Furthermore, the leakage current testing mechanism is mainly used for leakage current testing, including a material gripping mechanism for grabbing materials and for recycling defective products. A conveying mechanism is connected to the material gripping mechanism. A limit cylinder assembly is provided on one side of the conveying mechanism, and a storage groove is provided on the other side. A storage tray is provided on one side of the storage groove.
[0011] Furthermore, the static capacitor testing mechanism includes a support frame, on which a track assembly is provided, and a mounting base is fixed on the track assembly. A positioning cylinder that can push and pull up and down is fixed on the mounting base. A fixing block is provided at the bottom of the positioning cylinder, and a tray gripper is installed on the fixing block for gripping a tray carrying capacitors. The static capacitor testing mechanism is mainly used for static testing of capacitors.
[0012] Furthermore, the convex top detection station includes a fixed column, on which a servo motor is mounted. The servo motor is connected to a limit block via a lead screw, and a CCD high-definition camera is mounted on the limit block. The main function of this workstation is to test the capacitors after they come out of the oven, specifically including: QR code scanning: Scan the QR code here to record data. Bump detection: Capacitors may develop bumps during the oven aging process, indicating a defect. This is a faulty part of the inspection. Test probe set: Surge test, Defective discharge: Defective products are discharged separately. A temperature detection station is provided in conjunction with the convex top detection station. In this embodiment, the capacitor temperature is detected during the surge by an infrared thermometer. After the surge temperature of the defective discharge is measured, it is discharged.
[0013] Furthermore, the capacitor static aging test mechanism includes a support column, the top of which is equipped with a lateral movement cylinder. The lateral movement cylinder is connected to a material-picking cylinder via a sliding seat. The material-picking cylinder is connected to a tray gripper. The capacitor static aging test mechanism is used to transport the fixture to the robot's material-picking position, awaiting the robot to pick up the material and place it into the oven. The capacitors, transported by the conveyor track, arrive at the loading station. In this step, a robot completes the loading and unloading operations, placing the capacitors into the oven. The capacitor clamp rerouting station includes a support frame, on which a connecting block that moves laterally with the track is mounted. A drive cylinder is provided on the connecting block, and the drive cylinder is connected to the pallet gripper. The capacitor clamp rerouting station is used to transport an entire clamp to another conveyor track.
[0014] The beneficial effects of this invention are as follows: The fully automated intelligent capacitor static aging treatment system provided by this invention has advantages such as high working efficiency, stable performance, and effective cost savings. Compared with traditional dynamic aging machines, the advantages of this application are: 1. Wired transmission is used. ① Static aging of products makes data collection and transmission easier; ② The circuit board can be placed outside the oven, making data transmission more stable and reliable; ③ High-temperature resistant chips can be omitted, saving costs.
[0015] 2. Continuous pressure increase, ① The clamp is powered by a heavy-duty aviation plug, which continuously increases the voltage, reducing the risk of implosion and ensuring aging stability; ② Static operation means the product remains stationary and there is no running time, which greatly saves aging time and improves efficiency by more than 30%.
[0016] 3. Fully enclosed mini oven, Mini ovens are easy to process, assemble, and transport; they have minimal heat loss, save over 50% on energy, and have low energy consumption. In summary, compared with traditional dynamic aging machines, this application achieves full automation and intelligence in the static aging process of capacitors. Attached Figure Description
[0017] Figure 1 This is an overall diagram of a fully automatic intelligent capacitor static aging treatment system according to the present invention; Figure 2 This is a structural diagram of the loading station of a fully automatic intelligent capacitor static aging treatment system according to the present invention. Figure 3 This is a structural diagram of the capacitor detection and marking station of a fully automatic intelligent capacitor static aging treatment system according to the present invention. Figure 4 This is a partial structural diagram of the capacitor detection and marking station of a fully automatic intelligent capacitor static aging treatment system of the present invention. Figure 5 This is another partial structural diagram of the capacitor detection and marking station of the fully automatic intelligent capacitor static aging treatment system of the present invention. Figure 6 This is another partial structural diagram of the capacitor detection and marking station of the fully automatic intelligent capacitor static aging treatment system of the present invention. Figure 7 This is a structural diagram of the capacitor discharge mechanism of a fully automatic intelligent capacitor static aging treatment system according to the present invention. Figure 8 This is another structural diagram of the capacitor discharge mechanism of the fully automatic intelligent capacitor static aging treatment system of the present invention; Figure 9This is the third structural diagram of the capacitor discharge mechanism of a fully automatic intelligent capacitor static aging treatment system of the present invention. Figure 10 This is a structural diagram of the leakage current testing mechanism of a fully automatic intelligent capacitor static aging treatment system according to the present invention; Figure 11 This is another structural diagram of the leakage current testing mechanism of the fully automatic intelligent capacitor static aging treatment system of the present invention; Figure 12 This is a structural diagram of the capacitor static testing mechanism of a fully automatic intelligent capacitor static aging treatment system according to the present invention; Figure 13 This is another structural diagram of the capacitor static testing mechanism of the fully automatic intelligent capacitor static aging treatment system of the present invention; Figure 14 This is a tray structure diagram of a fully automatic intelligent capacitor static aging treatment system according to the present invention; Figure 15 This is a structural diagram of the convex top detection station of a fully automatic intelligent capacitor static aging treatment system according to the present invention. Figure 16 This is another structural diagram of the convex top detection station of the fully automatic intelligent capacitor static aging treatment system of the present invention; Figure 17 This is a structural diagram of the capacitor static aging test mechanism of a fully automatic intelligent capacitor static aging treatment system according to the present invention. Figure 18 This is a structural diagram of the capacitor clamp changing station of a fully automatic intelligent capacitor static aging treatment system according to the present invention. Figure 19 This is a flowchart of the static aging process of a fully automatic intelligent capacitor static aging treatment system according to the present invention. Detailed Implementation
[0018] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. The drawings are for reference and illustration only and do not constitute a limitation on the scope of protection of the present invention.
[0019] like Figure 1-18 As shown, the present invention provides a fully automatic intelligent capacitor static aging treatment system, including a loading station 2, a capacitor detection and marking station 3, a capacitor unloading station 4, a capacitor static testing mechanism 5, a convex top detection station 6, a capacitor static aging testing mechanism 7, and a capacitor fixture changing station 8, all located on a conveyor track 1.
[0020] The materials sequentially pass through the following stations: loading station 2, capacitor inspection and coding station 3, capacitor fixture changing station 8, capacitor static aging test mechanism 7, dome inspection station 6, capacitor static test mechanism 5, and capacitor unloading station 4. The loading station 2, capacitor detection and coding station 3, capacitor fixture changing station 8, capacitor static aging test mechanism 7, convex top detection station 6, capacitor static test mechanism 5, and capacitor unloading station 4 are connected by transmission track 1 and form a collaborative automated system.
[0021] like Figure 2 As shown, in this embodiment, the loading station 2 includes a loading guide rail mechanism 201 and a material storage tray 202 connected to the loading guide rail mechanism 201. The capacitor assembly 100 of the material storage tray 202 is placed into the mobile tray by a robot or manually.
[0022] like Figure 3-6 As shown, in this embodiment, the capacitance detection and coding station 3 includes a mounting base 301. The mounting base 301 is equipped with a CCD detection component 302, a flipping mechanism 303, and a material gripping mechanism 304. The material gripping mechanism 304 includes a lateral movement component 305 mounted on the mounting base 301, a longitudinal movement component 306 mounted on the lateral movement component 305, and a gripper 307 for gripping materials mounted on the longitudinal movement component 306. A storage box 308 is also provided below the mounting base 301. In this embodiment, the capacitor is conveyed to the CCD detection component 302 for CCD detection. The purpose of CCD detection is to detect the capacitor leads. Then, the rotating mechanism 309 rotates the capacitor to the required angle to facilitate subsequent clamping of the capacitor onto the fixture to check for damage to the leads. Damaged leads are directly pushed into the storage box 308. The flipping mechanism 303 flips the pre-inspected good product (with the lead wire facing up) to the rotating mechanism 309 (with the lead wire facing down); the rotating mechanism 309 rotates the capacitor to the required angle; then it is moved to the clamp 101 on the conveying track 1. The clamp 101 has opening and closing cylinder mechanisms 102 at both ends, which can open and close automatically under program control. After the capacitor is placed on the clamp, the clamp 101 clamps it, and the opening and closing cylinder mechanisms 102 open and close. There are spring clips 103 on the clamp 101, and the capacitor lead wire is fixed on the spring clips 103. The clips are made of copper and are conductive.
[0023] In conjunction with the capacitor detection and coding station 3, a QR code detection station 104 is provided. This station uses a CCD device to detect whether there is a QR code on the capacitor, thus avoiding duplicate coding. The clamping structure 105 presses the capacitor firmly onto the fixture 101 to prevent it from falling off during subsequent operation. The laser marking mechanism 106 is used to print a QR code on each capacitor, facilitating subsequent data collection and problem tracing. The CCD scanning mechanism 107 records the QR codes on the capacitors and fixtures, facilitating data collection and problem tracing. The probe testing mechanism 108 charges and discharges each capacitor to measure whether it has an open circuit or short circuit. The material selection mechanism 109 is used to push defective products and remove them.
[0024] In this embodiment, the flipping mechanism 303 includes a drive motor 3031, which is connected to a flipping clamp 3032 for gripping materials on the material gripping mechanism 304.
[0025] In this embodiment, the capacitor discharge station 4 includes a fixed frame 9, on which a first robotic arm 901 and a second robotic arm 902 are provided. A capacitor discharge mechanism 903 is provided in cooperation with the capacitor static testing mechanism 5. The capacitor discharge mechanism 903 conveys the material to the leakage current testing mechanism 904.
[0026] like Figure 7-9 As shown, in this embodiment, the capacitor discharging mechanism 903 includes a fixed base 9031, a servo motor 10 is mounted on the top of the fixed base 9031, the servo motor 10 is connected to a slider 9032 through a lead screw 11, a rotary cylinder 9033 is mounted on the slider 9032, and a rotating gripper assembly 9034 is mounted on the rotary cylinder 9033.
[0027] like Figure 10 As shown, the capacitor discharging mechanism 903 removes the capacitors from the testing station and places them on the discharging belt by translating and flipping the rotating gripper assembly 9034. The discharging belt has two branches (discharging belt A and discharging belt B in the figure) for good and defective products, realizing automatic sorting.
[0028] The capacitor discharging mechanism 903 removes the capacitors from the testing station and places them on the discharge conveyor belt by translating and flipping the rotating gripper assembly 9034. The discharge conveyor belt has two branches, one for good products and one for defective products, to achieve automatic sorting.
[0029] like Figure 11 In this embodiment, the leakage current testing mechanism 904 is mainly used for leakage current testing. It includes a material gripping mechanism 905 for gripping materials and for recycling defective products. A conveying mechanism 906 is connected to the material gripping mechanism 905. A limit cylinder assembly 907 is provided on one side of the conveying mechanism 906, and a storage groove 908 is provided on the other side. A storage tray 909 is provided on one side of the storage groove 908.
[0030] like Figure 12-13As shown, in this embodiment, the capacitor static testing mechanism 5 includes a support frame 501, a track assembly 502 on the support frame 501, a mounting base 503 fixed on the track assembly 502, a positioning cylinder 504 for pushing and pulling up and down fixed on the mounting base 503, a fixing block 505 at the bottom of the positioning cylinder 504, and a tray gripper 307 mounted on the fixing block 505 for gripping the tray 200 containing capacitors (e.g., ...). Figure 14 The static capacitor testing mechanism 5 (shown) is mainly used for static capacitor testing.
[0031] like Figure 15-16 As shown, in this embodiment, the convex top detection station 6 includes a fixed column 601, a servo motor 602 is installed on the fixed column 601, a limit block 603 is installed on the servo motor 602 through a lead screw 11, and a CCD high-definition camera device 604 is installed on the limit block 603.
[0032] The main function of this workstation is to test the capacitors after they come out of the oven, specifically including: QR code scanning: Scan the QR code here to record data. Bump detection: Capacitors may develop bumps during the oven aging process, indicating a defect. This is a faulty part of the inspection. Test probe set: Surge test (a method for measuring capacitance performance). Defective discharge: Defective products are discharged separately (here, discharge refers to implosion defects and convex top defects; implosion defects are detected in real time inside the oven). A temperature detection station 605 is provided in conjunction with the convex top detection station 6. In this embodiment, the capacitor temperature is detected during the surge process by an infrared thermometer. After the surge temperature of the defective discharge is measured, it is discharged.
[0033] like Figure 17 As shown, in this embodiment, the capacitor static aging test mechanism 7 includes a support column 701. A transverse moving cylinder 702 is provided at the top of the support column 701. The transverse moving cylinder 702 is connected to a material-picking cylinder 704 via a sliding seat 703. The material-picking cylinder 704 is connected to a tray gripper 705. Figure 19As shown, the static aging test mechanism 7 is used to transport the fixture 101 to the robot's material handling position, waiting for the robot to pick up the material and place it into the oven (this position is also the robot's material handling position—the robot moves the cooked material from the oven to this position). The capacitors delivered by the static aging test mechanism 7 are sent to the loading station. In this step, the robot completes the loading and unloading operations, placing the capacitors into the oven for aging. This application refers to static aging. Aging is the final necessary process in the production of aluminum electrolytic capacitors. After the capacitors are placed in the oven, the temperature parameters are set, and a certain voltage is applied to the capacitors to repair the dielectric oxide film damaged during assembly, restoring its good electrical performance. At the same time, aging can eliminate unqualified products. The number of ovens depends on actual needs. like Figure 18 As shown, the capacitors conveyed by the conveyor track 1 are transported to the loading station. In this step, the robot completes the loading and unloading operations and puts the capacitors into the oven. The capacitor clamp changing station 8 includes a support 801. A connecting block 803 that moves laterally with the track 802 is installed on the support 801. A drive cylinder 804 is provided on the connecting block 803. The drive cylinder 804 is connected to the tray gripper 307. The capacitor clamp changing station 8 is used to transport an entire clamp 101 to another conveyor track.
[0034] The fully automated intelligent capacitor static aging treatment system provided by this invention has advantages such as high working efficiency, stable performance, and effective cost savings. Compared with traditional dynamic aging machines, the advantages of this application are: 1. Wired transmission is used. ① Static aging of products makes data collection and transmission easier; ② The circuit board can be placed outside the oven, making data transmission more stable and reliable; ③ High-temperature resistant chips can be omitted, saving costs.
[0035] 2. Continuous pressure increase, ① The clamp is powered by a heavy-duty aviation plug, which continuously increases the voltage, reducing the risk of implosion and ensuring aging stability; ② Static operation means the product remains stationary and there is no running time, which greatly saves aging time and improves efficiency by more than 30%.
[0036] 3. Fully enclosed mini oven, Mini ovens are easy to process, assemble, and transport; they have minimal heat loss, save over 50% on energy, and have low energy consumption. In summary, compared with traditional dynamic aging machines, this application achieves full automation and intelligence in the static aging process of capacitors.
[0037] The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present invention shall be considered equivalent substitutions and shall be included within the protection scope of the present invention.
Claims
1. A fully automated intelligent capacitor static aging treatment system, characterized in that: It includes a loading station, a capacitor inspection and marking station, a capacitor unloading station, a capacitor static testing mechanism, a dome inspection station, a capacitor static aging testing mechanism, and a capacitor fixture changing station, all located on the conveyor track. The materials sequentially pass through the loading station, capacitor testing and marking station, capacitor fixture changing station, capacitor static aging test mechanism, dome testing station, capacitor static test mechanism, and capacitor unloading station. The loading station, capacitor detection and coding station, capacitor fixture changing station, capacitor static aging test mechanism, convex top detection station, capacitor static test mechanism and capacitor unloading station are connected by a transmission track and form a collaborative automated system.
2. The fully automatic intelligent capacitor static aging treatment system according to claim 1, characterized in that: The loading station includes a loading guide rail mechanism and a material storage tray connected to the loading guide rail mechanism. The capacitor assembly of the material storage tray is placed into the mobile tray by a robot or manually.
3. The fully automatic intelligent capacitor static aging treatment system according to claim 1, characterized in that: The capacitance detection and coding station includes a mounting base, which is equipped with a CCD detection component, a flipping mechanism, and a material gripping mechanism. The material gripping mechanism includes a lateral moving component mounted on the mounting base 301, a longitudinal moving component mounted on the lateral moving component, and a gripper for gripping materials mounted on the longitudinal moving component. A storage box is also provided below the mounting base. A QR code detection station is provided in conjunction with the capacitor detection and coding station. This station uses a CCD device to detect whether there is a QR code on the capacitor, thus avoiding duplicate coding. The clamping structure holds the capacitor firmly onto the fixture, preventing it from falling off during subsequent operation. The laser marking mechanism is used to print a QR code on each capacitor, facilitating subsequent data collection and problem tracing. The CCD scanning mechanism records the QR codes on the capacitors and fixtures, facilitating data collection and problem tracing. The probe testing mechanism charges and discharges each capacitor to measure whether it has an open circuit or short circuit. The material selection mechanism is used to push defective products and remove them.
4. The fully automatic intelligent capacitor static aging treatment system according to claim 1, characterized in that: The flipping mechanism includes a drive motor, which is connected to a flipping clamp for gripping materials on the material gripping mechanism.
5. The fully automatic intelligent capacitor static aging treatment system according to claim 1, characterized in that: The capacitor discharge station includes a fixed frame, on which a first robotic arm and a second robotic arm are mounted. A capacitor discharge mechanism is provided in conjunction with the capacitor static testing mechanism, which conveys the material to the leakage current testing mechanism.
6. The fully automatic intelligent capacitor static aging treatment system according to claim 5, characterized in that: The capacitor discharging mechanism includes a fixed base, a servo motor mounted on the top of the fixed base, a slider connected to the servo motor via a lead screw, a rotary cylinder mounted on the slider, and a rotating gripper assembly mounted on the rotary cylinder 9033. The capacitor discharge mechanism is mainly used for capacitor discharge. The grippers move the capacitor to the testing station to measure the impedance value. At the same time, the capacitor that was originally in the testing station is moved to the discharge station. The discharge station clamps the capacitor, flips it, and places it on the discharge conveyor belt. The two belts are for good products and defective products, respectively.
7. The fully automatic intelligent capacitor static aging treatment system according to claim 1, characterized in that: The leakage current testing mechanism is mainly used for leakage current testing. It includes a material gripping mechanism for grabbing materials and for recycling defective products. A conveying mechanism is connected to the material gripping mechanism. A limit cylinder assembly is provided on one side of the conveying mechanism, and a storage groove is provided on the other side. A storage tray is provided on one side of the storage groove.
8. The fully automatic intelligent capacitor static aging treatment system according to claim 1, characterized in that: The static capacitor testing mechanism includes a support frame, a track assembly on the support frame, a mounting base fixed on the track assembly, a positioning cylinder for pushing and pulling up and down fixed on the mounting base, a fixing block at the bottom of the positioning cylinder, and a tray gripper installed on the fixing block for gripping a tray containing capacitors. The static capacitor testing mechanism is mainly used for static testing of capacitors.
9. The fully automatic intelligent capacitor static aging treatment system according to claim 1, characterized in that: The convex top detection station includes a fixed column, on which a servo motor is mounted. The servo motor is connected to a limit block via a lead screw, and a CCD high-definition camera is mounted on the limit block. The main function of this workstation is to test the capacitors after they come out of the oven, specifically including: QR code scanning: Scan the QR code here to record data. Bump detection: Capacitors may develop bumps during the oven aging process, indicating a defect. This is a faulty part of the inspection. Test probe set: Surge test, Defective discharge: Defective products are discharged separately. A temperature detection station is provided in conjunction with the convex top detection station. In this embodiment, the capacitor temperature is detected during the surge by an infrared thermometer. After the surge temperature of the defective discharge is measured, it is discharged.
10. The fully automatic intelligent capacitor static aging treatment system according to claim 1, characterized in that: The capacitor static aging test mechanism includes a support column, the top of which is equipped with a lateral movement cylinder. The lateral movement cylinder is connected to a material-picking cylinder via a sliding seat. The material-picking cylinder is connected to a tray gripper. The capacitor static aging test mechanism is used to transport the fixture to the robot's material-picking position, awaiting the robot to pick up the material and place it into the oven. The capacitors, transported by the conveyor track, arrive at the loading station. In this step, a robot completes the loading and unloading operations, placing the capacitors into the oven. The capacitor clamp rerouting station includes a support frame, on which a connecting block that moves laterally with the track is mounted. A drive cylinder is provided on the connecting block, and the drive cylinder is connected to the pallet gripper. The capacitor clamp rerouting station is used to transport an entire clamp to another conveyor track.