Waterproof battery connector
By designing slots and waterproof grooves on the insulating body, and embedding waterproof rings and potting waterproof parts, the problem of insufficient waterproof performance of existing connectors is solved, effectively blocking external moisture and improving the waterproof performance and voltage resistance of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- DONGGUAN SHENGYI PRECISION MFG CO LTD
- Filing Date
- 2024-11-05
- Publication Date
- 2026-05-08
AI Technical Summary
Existing waterproof connectors only provide waterproof performance at the mating ends. Once external moisture enters the connector, it cannot prevent it from entering the equipment to which the connector belongs, causing damage to the equipment.
A groove is made on the front end face of the insulating body and a waterproof groove is made on the rear end face. A first waterproof ring is embedded in the annular groove. The waterproof component is molded into the waterproof groove by potting glue, wrapping the periphery of the power supply and signal crimping parts. Combined with the design of the anti-reverse ring and crown spring, the waterproof performance is enhanced.
It effectively prevents external moisture from entering the power and signal sockets, ensuring the waterproof performance of the internal components of the connector and improving the service life and reliability of the equipment.
Smart Images

Figure CN122000726A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of connectors, and in particular to a waterproof battery connector. Background Technology
[0002] Connectors are crucial carriers of data and power exchange, and their waterproof performance directly impacts product functionality and lifespan. With the rapid development of modern society and continuous technological advancements, people are increasingly concerned about the safety of various electronic products, and the quality and functional requirements of these products are also rising. As the carrier of data and power exchange between devices, machines, and other equipment, the importance of connectors is self-evident. Waterproofing has become a fundamental element of quality for an increasing number of electronic products, especially for connectors that carry wired data and power transmissions; their waterproof quality directly affects product functionality and lifespan. Furthermore, with the diversification and complexity of application environments for various electronic products, connectors with strong waterproof capabilities will be used in various fields worldwide, such as security, communications, industry, aerospace, marine, and military. Therefore, improvements in waterproofing technology will provide more reliable protection for equipment and machinery, making the use of electronic devices and machinery safer.
[0003] Most connectors on the market currently achieve waterproofing by using waterproof rings, but this typically only provides waterproofing to the connector's mating ends. When external moisture enters the connector, it can easily seep into the device it's connected to, potentially causing damage. Therefore, it's necessary to improve existing waterproof connectors. Summary of the Invention
[0004] In view of this, the present invention addresses the deficiencies of the prior art, and its main objective is to provide a waterproof battery connector that effectively solves the problem that existing waterproof connectors only provide waterproof performance at the connector's insertion end, and cannot prevent external moisture from entering the device to which the connector belongs after it has entered the connector.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A waterproof battery connector includes an insulating body, a power terminal, a signal terminal, a first waterproof ring, and a waterproof component.
[0007] The front end face of the insulating body is provided with a slot and an annular slot. The bottom end face of the slot extends forward to form a plug-in part. The plug-in part is provided with a power plug-in cavity and a signal plug-in cavity. The rear end face of the insulating body is provided with a waterproof groove, which is connected to the power plug-in cavity and the signal plug-in cavity.
[0008] The power terminal is embedded in the power plug cavity. The power terminal includes a power contact part, a power body part and a power crimping part integrally formed and connected from front to back. The power contact part and the power body part are both located in the power plug cavity. The power crimping part extends rearward from the power plug cavity to the outside of the waterproof groove.
[0009] The signal terminal is embedded in the signal plug cavity. The signal terminal includes a signal contact part, a signal body part and a signal crimping part integrally formed and connected from front to back. The signal contact part and the signal body part are both located in the signal plug cavity. The signal crimping part extends rearward from the signal plug cavity to the outside of the waterproof groove.
[0010] The first waterproof ring is embedded in the annular groove; the waterproof component is formed in the waterproof groove by potting glue, and the waterproof component covers the periphery of the local power crimping part and the periphery of the local signal crimping part.
[0011] As a preferred embodiment, the top surface of the waterproof groove is provided with a first boss and a second boss. The first boss has a first slot, and the aforementioned power crimping part extends rearward from the top surface of the first slot to the outside of the waterproof groove. The second boss has a second slot, and the aforementioned signal crimping part extends rearward from the top surface of the second slot to the outside of the waterproof groove. This design can increase the creepage distance and improve the voltage withstand performance of the connector during use.
[0012] As a preferred embodiment, a second waterproof ring is fitted onto the power supply body, which is in close contact with the inner wall of the power supply socket cavity, and a third waterproof ring is fitted onto the signal body, which is in close contact with the inner wall of the signal socket cavity, thereby further increasing the waterproof performance of the connector.
[0013] As a preferred embodiment, the power connector cavity is provided with a first protrusion, and a first anti-reverse ring is sleeved on the power contact portion. The first anti-reverse ring has a first anti-reverse portion, which is matched with the first protrusion for limiting engagement. The signal connector cavity is provided with a second protrusion, and a second anti-reverse ring is sleeved on the signal contact portion. The second anti-reverse ring has a second anti-reverse portion, which is matched with the second protrusion for limiting engagement. This makes the assembly of the terminal and the connector cavity more secure and reliable.
[0014] As a preferred embodiment, the power contact portion has a power contact cavity, and a first crown spring is disposed within the power contact cavity. The first crown spring contacts the inner wall of the power contact cavity. The signal contact portion has a signal contact cavity, and a second crown spring is disposed within the signal contact cavity. The second crown spring contacts the inner wall of the signal contact cavity. This design makes the contact between the terminals of the external connector and the terminals of this connector more stable and reliable, and provides more contact points, which is more conducive to the passage of current.
[0015] As a preferred embodiment, the front end face of the insulating body is provided with a fixing hole, and a threaded component is embedded in the fixing hole. The threaded component has a screw hole. The design of the screw hole allows the connector to be locked with the external mechanism by screws and is not easy to loosen. Moreover, by setting the threaded component in the fixing hole, it can be disassembled multiple times. If the fixing hole is not set with a threaded component, the plastic will be damaged after several screw removals.
[0016] As a preferred embodiment, the first waterproof ring has an H-shaped cross-section.
[0017] As a preferred embodiment, the plug portion is provided with a foolproof groove to prevent mis-plugging when the two connectors are plugged in.
[0018] As a preferred embodiment, the plug-in portion includes a first plug-in insulating body and a second plug-in insulating body, both of which are arranged in a slot. The aforementioned power plug-in cavity is formed on the first plug-in insulating body, the aforementioned signal plug-in cavity is formed on the second plug-in insulating body, and the aforementioned anti-fooling groove is formed on the second plug-in insulating body.
[0019] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:
[0020] By creating a groove on the front end face of the insulating body and a waterproof groove on the rear end face of the insulating body, and then embedding a first waterproof ring in the annular groove, the waterproof component is molded into the waterproof groove by potting glue. The waterproof component covers the periphery of the local power crimping part and the periphery of the local signal crimping part. The first waterproof ring provides waterproof performance for the connector's plug end, preventing external moisture from entering the power plug cavity and signal plug cavity. When external moisture enters the power plug cavity or signal plug cavity, the waterproof component effectively prevents external moisture from entering the equipment to which the connector belongs.
[0021] To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments: Attached Figure Description
[0022] Figure 1 This is an assembled three-dimensional schematic diagram of the first preferred embodiment of the present invention;
[0023] Figure 2 This is a three-dimensional assembly schematic diagram of the first preferred embodiment of the present invention from another angle.
[0024] Figure 3 This is an exploded view of the first preferred embodiment of the present invention;
[0025] Figure 4 This is an exploded view from another angle of the first preferred embodiment of the present invention;
[0026] Figure 5 This is a cross-sectional view of the first preferred embodiment of the present invention;
[0027] Figure 6 This is a partial assembly diagram of the first preferred embodiment of the present invention;
[0028] Figure 7 This is an exploded view of the power supply terminals in the first preferred embodiment of the present invention;
[0029] Figure 8 This is an exploded view of the signal terminals in the first preferred embodiment of the present invention;
[0030] Figure 9 This is a three-dimensional assembly diagram of the second preferred embodiment of the present invention.
[0031] Explanation of reference numerals in the attached diagram:
[0032] 10. Insulation body 11. Slot
[0033] 12. Annular groove 13. Insertion part
[0034] 131. Power connector cavity; 132. Signal connector cavity
[0035] 133. First convex part 134, second convex part
[0036] 135. Anti-fooling groove; 136. First plug-in insulating body
[0037] 137. Second plug-in insulating body; 14. Waterproof groove
[0038] 141. First boss; 142. Second boss
[0039] 143. First empty slot; 144. Second empty slot
[0040] 15. Fixing hole 151. Threaded parts
[0041] 152, Screw hole 20, Power terminal
[0042] 201. Power contact part; 202. Power main body part
[0043] 203. Power crimping part; 21. Second waterproof ring
[0044] 22. First anti-reverse ring; 221. First anti-reverse section
[0045] 23. Power contact cavity; 24. First crown spring.
[0046] 30. Signal terminal 301, signal contact part
[0047] 302. Signal body part; 303. Signal crimping part
[0048] 31. Third waterproof ring; 32. Second anti-reverse ring
[0049] 321. Second stop portion 33. Signal contact cavity
[0050] 34. Second crown spring; 40. First waterproof ring
[0051] 50. Waterproof parts. Detailed Implementation
[0052] Please refer to Figures 1 to 8 As shown, it illustrates the specific structure of the first preferred embodiment of the present invention, including an insulating body 10, a power terminal 20, a signal terminal 30, a first waterproof ring 40, and a waterproof component 50.
[0053] The front end face of the insulating body 10 has a groove 11 and an annular groove 12. A plug-in portion 13 extends forward from the bottom end face of the groove 11. The plug-in portion 13 has a power plug-in cavity 131 and a signal plug-in cavity 132. A waterproof groove 14 is formed on the rear end face of the insulating body 10, communicating with the power plug-in cavity 131 and the signal plug-in cavity 132. In this embodiment, a first protrusion 133 is provided inside the power plug-in cavity 131, and a second protrusion 134 is provided inside the signal plug-in cavity 132. Additionally, a fixing hole 15 is formed on the front end face of the insulating body 10, and a threaded component 151 is embedded in the fixing hole 15. The threaded part 151 has a threaded hole 152. The design of the threaded hole 152 allows the connector to be locked to the external mechanism by screws and is not easy to loosen. The threaded part 151 in the fixing hole 15 allows for multiple disassemblies. If the threaded part 151 is not provided in the fixing hole 15, the plastic will be damaged after several screw disassemblies. The plug part 13 is provided with a foolproof groove 135 to prevent the two connectors from being mis-plugged. The top surface of the waterproof groove 14 is provided with a first boss 141 and a second boss 142. The first boss 141 is provided with a first slot 143. The second boss 142 is provided with a second slot 144.
[0054] The power terminal 20 is embedded in the power plug cavity 131. The power terminal 20 includes a power contact portion 201, a power body portion 202, and a power crimp portion 203 integrally formed and connected from front to back. The power contact portion 201 and the power body portion 202 are both located within the power plug cavity 131. The power crimp portion 203 extends rearward from the power plug cavity 131 to the outside of the waterproof groove 14. In this embodiment, a second waterproof ring 21 is fitted on the power body portion 202. The second waterproof ring 21 is in close contact with the inner wall surface of the power plug cavity 131, further increasing the waterproof performance of the connector. Furthermore, a first anti-reverse ring 22 is fitted on the power contact portion 201. The connector 201 has a first anti-retraction part 221, which engages with the first protrusion 133 to limit the connection, making the assembly of the terminal and the insertion cavity more secure and reliable. In addition, the power contact part 201 has a power contact cavity 23, in which a first crown spring 24 is provided. The first crown spring 24 contacts the inner wall of the power contact cavity 23. This design makes the contact between the terminal of the external connector and the terminal of this connector more stable and reliable, and increases the number of contacts, which is more conducive to the passage of current. The aforementioned power crimping part 203 extends rearward from the top surface of the first slot 143 to the outside of the waterproof slot 14. This design can increase the creepage distance and improve the voltage withstand performance of the connector during use.
[0055] The signal terminal 30 is embedded in the signal insertion cavity 132. The signal terminal 20 includes a signal contact portion 301, a signal body portion 302, and a signal crimp portion 303 integrally formed and connected from front to back. The signal contact portion 301 and the signal body portion 302 are both located within the signal insertion cavity 303. The signal crimp portion 303 extends rearward from the signal insertion cavity 132 to the outside of the waterproof groove 14. In this embodiment, a third waterproof ring 31 is fitted on the signal body portion 302. The third waterproof ring 31 is in close contact with the inner wall surface of the signal insertion cavity 132, further increasing the waterproof performance of the connector. Furthermore, a second anti-reverse ring 32 is fitted on the signal contact portion 301. The connector 2 has a second anti-retraction part 321, which cooperates with the second protrusion 134 to limit the connection, making the assembly of the terminal and the insertion cavity more secure and reliable. In addition, the signal contact part 301 has a signal contact cavity 33, and a second crown spring 34 is provided in the signal contact cavity 33. The second crown spring 34 contacts the inner wall of the signal contact cavity 33. This design makes the contact between the terminal of the external connector and the terminal of this connector more stable and reliable, and there are more contact points, which is more conducive to the passage of current. The aforementioned signal crimping part 303 extends rearward from the top surface of the second slot 144 to the outside of the waterproof slot 14. This design can increase the creepage distance and improve the voltage withstand performance of the connector during use.
[0056] The first waterproof ring 40 is embedded in the annular groove 12; in this embodiment, the cross-section of the first waterproof ring 40 is H-shaped.
[0057] The waterproof component 50 is molded into the waterproof groove 14 by means of glue injection. The waterproof component 50 covers the periphery of the local power crimping part 203 and the periphery of the local signal crimping part 303.
[0058] Please refer to Figure 9 As shown, it illustrates the specific structure of the second preferred embodiment of the present invention. The specific structure of this embodiment is basically the same as that of the aforementioned first preferred embodiment, except that:
[0059] In this embodiment, the plug-in portion 13 includes a first plug-in insulating body 136 and a second plug-in insulating body 137. The first plug-in insulating body 136 and the second plug-in insulating body 137 are both arranged in the slot 11. The aforementioned power plug-in cavity 131 is formed on the first plug-in insulating body 136, the aforementioned signal plug-in cavity 132 is formed on the second plug-in insulating body 137, and the second plug-in insulating body 137 is provided with the aforementioned anti-fooling groove 135.
[0060] The key design feature of this invention is that a groove is formed on the front end face of the insulating body and a waterproof groove is formed on the rear end face of the insulating body. A first waterproof ring is then embedded in the annular groove. The waterproof component is formed in the waterproof groove by potting glue. The waterproof component covers the periphery of the partial power crimping part and the periphery of the partial signal crimping part. The first waterproof ring provides waterproof performance for the connector's plug end, preventing external moisture from entering the power plug cavity and the signal plug cavity. When external moisture enters the power plug cavity or the signal plug cavity, the waterproof component effectively prevents external moisture from entering the device to which the connector belongs.
[0061] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention shall still fall within the scope of the technical solution of the present invention.
Claims
1. A waterproof battery connector, characterized in that: It includes an insulating body, power terminals, signal terminals, a first waterproof ring, and waterproof components; The front end face of the insulating body is provided with a slot and an annular slot. The bottom end face of the slot extends forward to form a plug-in part. The plug-in part is provided with a power plug-in cavity and a signal plug-in cavity. The rear end face of the insulating body is provided with a waterproof groove, which is connected to the power plug-in cavity and the signal plug-in cavity. The power terminal is embedded in the power plug cavity. The power terminal includes a power contact part, a power body part and a power crimping part integrally formed and connected from front to back. The power contact part and the power body part are both located in the power plug cavity. The power crimping part extends rearward from the power plug cavity to the outside of the waterproof groove. The signal terminal is embedded in the signal plug cavity. The signal terminal includes a signal contact part, a signal body part and a signal crimping part integrally formed and connected from front to back. The signal contact part and the signal body part are both located in the signal plug cavity. The signal crimping part extends rearward from the signal plug cavity to the outside of the waterproof groove. The first waterproof ring is embedded in the annular groove; the waterproof component is formed in the waterproof groove by potting glue, and the waterproof component covers the periphery of the local power crimping part and the periphery of the local signal crimping part.
2. The waterproof battery connector according to claim 1, characterized in that: The top surface of the waterproof groove is provided with a first protrusion and a second protrusion. The first protrusion has a first slot, and the aforementioned power crimping part extends rearward from the top surface of the first slot to the outside of the waterproof groove. The second protrusion has a second slot, and the aforementioned signal crimping part extends rearward from the top surface of the second slot to the outside of the waterproof groove.
3. The waterproof battery connector according to claim 1, characterized in that: The power supply body is fitted with a second waterproof ring, which is in close contact with the inner wall of the power plug cavity. The signal body is fitted with a third waterproof ring, which is in close contact with the inner wall of the signal plug cavity.
4. The waterproof battery connector according to claim 1, characterized in that: The power connector cavity is provided with a first protrusion, and a first anti-reverse ring is sleeved on the power contact portion. The first anti-reverse ring has a first anti-reverse portion, which is matched with the first protrusion for limiting. The signal connector cavity is provided with a second protrusion, and a second anti-reverse ring is sleeved on the signal contact portion. The second anti-reverse ring has a second anti-reverse portion, which is matched with the second protrusion for limiting.
5. The waterproof battery connector according to claim 1, characterized in that: The power contact portion has a power contact cavity, and a first crown spring is provided in the power contact cavity. The first crown spring contacts the inner wall of the power contact cavity. The signal contact portion has a signal contact cavity, and a second crown spring is provided in the signal contact cavity. The second crown spring contacts the inner wall of the signal contact cavity.
6. The waterproof battery connector according to claim 1, characterized in that: The front end face of the insulating body is provided with a fixing hole, and a threaded component is embedded in the fixing hole. The threaded component has a screw hole.
7. The waterproof battery connector according to claim 1, characterized in that: The first waterproof ring has an H-shaped cross-section.
8. The waterproof battery connector according to claim 1, characterized in that: The connector is provided with a foolproof groove.
9. The waterproof battery connector according to claim 8, characterized in that: The plug-in portion includes a first plug-in insulating body and a second plug-in insulating body, both of which are arranged in the slot. The aforementioned power plug-in cavity is formed on the first plug-in insulating body, the aforementioned signal plug-in cavity is formed on the second plug-in insulating body, and the aforementioned anti-fooling groove is formed on the second plug-in insulating body.