Asphalt concrete mixing component welding device

Abstract

The invention discloses an asphalt concrete mixing component welding device, and particularly relates to the technical field of welding, the asphalt concrete mixing component welding device comprises a workbench, the upper end of the workbench is fixedly connected with a V-shaped mounting plate, the front side of the V-shaped mounting plate is fixedly connected with an air cylinder, and the rear side of the air cylinder extends to be provided with a telescopic rod; the rear end of the telescopic rod is fixedly connected with a front push plate, and a first mounting groove is formed in the left side of the front push plate; when the telescopic rod contracts, the first inclined block and the second inclined block get close to each other and the first clamping plate and the second clamping plate get close to each other under the action of the inclined surface of the V-shaped mounting plate, and when the telescopic rod extends, the first clamping plate and the second clamping plate get away from each other under the action of the inclined surface of the V-shaped mounting plate and the elastic force action of a first spring and a second spring. In this way, the first workpiece and the second workpiece are assembled, and meanwhile only one set of welding guns are used for welding the direct inclined seam of the first workpiece and the transverse welding seam between the first workpiece and the second workpiece which are connected in two sets at different positions.

Description

Technical Field

[0001] This invention relates to the field of welding technology, and more specifically, to a welding apparatus for asphalt concrete mixing components. Background Technology

[0002] The mixing components of asphalt concrete mixing equipment typically adopt a multi-metal block combination structure, which is composed of high wear-resistant alloy blocks and tough base metals through welding to balance impact resistance and wear life. However, existing welding devices still have significant shortcomings in practical applications: current welding operations mostly rely on manual hand-held welding torches with simple tooling, which has the following drawbacks: traditional general-purpose clamps are difficult to achieve precise positioning and reliable clamping, resulting in large deviations in welding angles; manual welding is inefficient, labor-intensive, and has poor quality consistency. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide a welding device for asphalt concrete mixing components. The technical problem to be solved by the present invention is that the existing welding devices still have obvious shortcomings in practical applications: the existing welding operations mostly adopt the method of manual hand-held welding gun with simple tooling, which has the following shortcomings: traditional general-purpose clamps are difficult to achieve accurate positioning and reliable clamping, resulting in large deviations in welding angles; manual welding has low efficiency, high labor intensity, and poor quality consistency.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a welding device for asphalt concrete mixing components, comprising a workbench, a V-shaped mounting plate fixedly connected to the upper end of the workbench, a cylinder fixedly connected to the front side of the V-shaped mounting plate, a telescopic rod extending from the rear side of the cylinder, a front push plate fixedly connected to the rear end of the telescopic rod, a first mounting groove provided on the left side of the front push plate, a first spring fixedly connected to one side of the inner wall of the first mounting groove, a first sliding rod fixedly connected to one end of the first spring, and a first inclined block fixedly connected to one end of the first sliding rod. A first clamping plate is fixedly connected to the rear side of an inclined block. A first mounting rod is fixedly connected to the upper end of the first clamping plate. A first welding gun is fixedly connected to the upper end of the first mounting rod. A second mounting groove is provided on the right side of the front push plate. A second spring is fixedly connected to one side of the inner wall of the second mounting groove. A second sliding rod is fixedly connected to one end of the second spring. A second inclined block is fixedly connected to one end of the second sliding rod. A second clamping plate is fixedly connected to the rear side of the second inclined block. A second mounting rod is fixedly connected to the upper end of the second clamping plate. A second welding gun is fixedly connected to the upper end of the second mounting rod.

[0005] In a preferred embodiment, the upper end of the workbench is provided with a first slide groove, and second slide grooves are provided on both the left and right sides of the first slide groove.

[0006] In a preferred embodiment, a material dropping frame is fixedly connected to the upper end of the workbench. The material dropping frame is provided with a first material dropping hole, which is located directly above the first slide groove. Multiple sets of first workpieces are installed in the first material dropping hole. Second material dropping holes are provided on both the left and right sides of the first material dropping hole, which are located directly above the second slide groove. Multiple sets of second workpieces are installed in the second material dropping holes.

[0007] In a preferred embodiment, the first workpiece is provided with two sets of transverse welds, and the lower end of the workbench is fixedly connected with four sets of support legs.

[0008] The technical effects and advantages of this invention are as follows:

[0009] 1. Activate the cylinder. The cylinder drives the front push plate to extend or retract via the telescopic rod. When the telescopic rod retracts, under the action of the inclined surface of the V-shaped mounting plate, the first and second inclined blocks will move closer together. The first and second sliding rods compress the first and second springs respectively, retracting into the first and second mounting slots. The first and second clamping plates move closer together, and similarly, the first and second mounting rods move closer together. When the telescopic rod extends, under the action of the inclined surface of the V-shaped mounting plate, and in conjunction with the elastic force of the first and second springs, the first and second clamping plates move away from each other. The device then... Figure 10 The state shown moves to Figure 11 In the indicated state, the first clamping plate and the second clamping plate respectively push a set of second workpieces into the first workpiece; when the device is in the state shown, Figure 12 The state shown moves to Figure 13 In the indicated state, the device is activated when the first and second welding torches pass directly above the transverse weld seam below them, to weld the second and first workpieces; when the device is... Figure 13 The state shown moves to Figure 10 In the indicated state, the first and second welding torches are activated to weld the seam between the two sets of first workpieces; thereby completing the assembly of the first and second workpieces, while using only one welding torch at different positions to complete the welding of the direct oblique seam between the two sets of connected first workpieces and the transverse weld seam between the first and second workpieces. Attached Figure Description

[0010] Figure 1 This is a perspective view of the first workpiece of the present invention.

[0011] Figure 2 This is a perspective view of the second workpiece of the present invention.

[0012] Figure 3 This is a perspective view of the workbench of the present invention.

[0013] Figure 4 This is a partial perspective view of the workbench of the present invention.

[0014] Figure 5 This is a perspective view of the first clamping plate of the present invention.

[0015] Figure 6 This is a perspective view of the second clamping plate of the present invention.

[0016] Figure 7 This is a perspective view of the front push plate of the present invention.

[0017] Figure 8 This is a cross-sectional view of the front push plate of the present invention.

[0018] Figure 9 This is a perspective view of the present invention.

[0019] Figure 10 This is a schematic diagram of the first state of the present invention.

[0020] Figure 11 This is a schematic diagram of the second state of the present invention.

[0021] Figure 12 This is a schematic diagram of the third state of the present invention.

[0022] Figure 13 This is a schematic diagram of the fourth state of the present invention.

[0023] The attached figures are labeled as follows: 1. First workpiece; 2. Transverse weld; 3. Second workpiece; 4. Workbench; 5. Support leg; 6. V-shaped mounting plate; 7. Drop frame; 8. First drop hole; 9. Second drop hole; 10. First slide rail; 11. Second slide rail; 12. First slide rod; 13. First inclined block; 14. First clamping plate; 15. First mounting rod; 16. First welding torch; 17. Second slide rod; 18. Second inclined block; 19. Second clamping plate; 20. Second mounting rod; 21. Second welding torch; 22. Telescopic rod; 23. Front push plate; 24. First mounting groove; 25. First spring; 26. Second mounting groove; 27. Second spring; 28. Cylinder. Detailed Implementation

[0024] Depend on Figures 1-13This invention provides a welding device for asphalt concrete mixing components, including a workbench 4. A V-shaped mounting plate 6 is fixedly connected to the upper end of the workbench 4. A cylinder 28 is fixedly connected to the front side of the V-shaped mounting plate 6. A telescopic rod 22 extends from the rear side of the cylinder 28. A front push plate 23 is fixedly connected to the rear end of the telescopic rod 22. A first mounting groove 24 is provided on the left side of the front push plate 23. A first spring 25 is fixedly connected to one side of the inner wall of the first mounting groove 24. A first sliding rod 12 is fixedly connected to one end of the first spring 25. A first inclined block 13 is fixedly connected to one end of the first sliding rod 12. A first clamping plate 14 is fixedly connected to the rear side of the first inclined block 13. A first mounting rod 15 is fixedly connected to the upper end of the first clamping plate 14. A first welding torch 16 is fixedly connected to the upper end of the first mounting rod 15. A second mounting groove 26 is provided on the right side of the front push plate 23. A second spring 27 is fixedly connected to one side of the inner wall of the second mounting groove 26. One end of 27 is fixedly connected to a second sliding rod 17, one end of the second sliding rod 17 is fixedly connected to a second inclined block 18, the rear side of the second inclined block 18 is fixedly connected to a second clamping plate 19, the upper end of the second clamping plate 19 is fixedly connected to a second mounting rod 20, and the upper end of the second mounting rod 20 is fixedly connected to a second welding torch 21; the cylinder 28 drives the front push plate 23 to extend and retract through the telescopic rod 22. When the telescopic rod 22 retracts, under the action of the inclined surface of the V-shaped mounting plate 6, the first inclined block 13 and the second inclined block 18 will move closer to each other, the first sliding rod 12 and the second sliding rod 17 respectively compress the first spring 25 and the second spring 27 and retract into the first mounting groove 24 and the second mounting groove 26, the first clamping plate 14 and the second clamping plate 19 move closer to each other, and similarly the first mounting rod 15 and the second mounting rod 20 move closer to each other. When the telescopic rod 22 extends, under the action of the inclined surface of the V-shaped mounting plate 6 and the elastic force of the first spring 25 and the second spring 27, the first clamping plate 14 and the second clamping plate 19 move away from each other.

[0025] The upper end of the workbench 4 is provided with a first slide groove 10, and the left and right sides of the first slide groove 10 are provided with second slide grooves 11.

[0026] The upper end of the workbench 4 is fixedly connected to a dropping frame 7. The dropping frame 7 is provided with a first dropping hole 8, which is located directly above the first slide 10. Multiple sets of first workpieces 1 are installed in the first dropping hole 8. Second dropping holes 9 are provided on both the left and right sides of the first dropping hole 8, which are located directly above the second slide 11. Multiple sets of second workpieces 3 are installed in the second dropping holes 9.

[0027] The first workpiece 1 is provided with two sets of transverse welds 2, and the lower end of the workbench 4 is fixedly connected with four sets of support legs 5.

[0028] In actual operation, the initial state of the device is as follows: Figure 9 and Figure 10 As shown, multiple sets of first workpieces 1 are added into the first discharge hole 8, with the bottom set of first workpieces 1 falling onto the first slide groove 10. Multiple sets of second workpieces 3 are added into the two sets of second discharge holes 9, with the bottom set of second workpieces 3 falling onto the second slide groove 11. The cylinder 28 is activated, and the cylinder 28 drives the front push plate 23 to extend and retract via the telescopic rod 22. When the telescopic rod 22 retracts, under the action of the inclined surface of the V-shaped mounting plate 6, the first inclined block 13 and the second inclined block 18 will move closer to each other. The first slide rod 12 and the second slide rod 17 respectively compress the first spring 25 and the second spring 27 and retract into the first mounting groove 24 and the second mounting groove 26. Figure 8 When the first spring 25 and the second spring 27 are in a compressed state, the first clamping plate 14 and the second clamping plate 19 move closer to each other. Similarly, the first mounting rod 15 and the second mounting rod 20 move closer to each other. When the telescopic rod 22 extends, under the action of the inclined surface of the V-shaped mounting plate 6 and in conjunction with the elastic force of the first spring 25 and the second spring 27, the first clamping plate 14 and the second clamping plate 19 move away from each other, and the device proceeds according to... Figures 10-11 - Figures 12-13 - Figure 10 The sequential cyclical motion is as follows;

[0029] When the device is Figure 10 The state shown moves to Figure 11 In the state shown, the telescopic rod 22 retracts, causing the front push plate 23 to move forward, and the first clamping plate 14 and the second clamping plate 19 move obliquely and approach each other. The first clamping plate 14 and the second clamping plate 19 respectively push a set of second workpieces 3 to insert into the first workpiece 1.

[0030] When the device is Figure 11 The state shown moves to Figure 12 In the indicated state, the telescopic rod 22 extends, causing the front push plate 23 to move to the rear. The first clamping plate 14 and the second clamping plate 19 move obliquely and move away from each other. The front push plate 23 pushes back until it just contacts the first workpiece 1. The first clamping plate 14 and the second clamping plate 19 move away from below the two sets of second drop holes 9 respectively, and the new second workpiece 3 falls onto the second slide groove 11.

[0031] When the device is Figure 12 The state shown moves to Figure 13In the indicated state, the telescopic rod 22 continues to extend, causing the front push plate 23 to continue moving backward, pushing the first workpiece 1 to move backward one position. The first clamping plate 14 and the second clamping plate 19 continue to move obliquely and move away from each other, causing the first mounting rod 15 and the second mounting rod 20 to move obliquely and move away from each other, thereby causing the first welding torch 16 and the second welding torch 21 to move in the opposite direction to the first slide groove 10. The welding is started when the first welding torch 16 and the second welding torch 21 pass directly above the transverse weld 2 below them, and the second workpiece 3 and the first workpiece 1 are welded (during this process, the first workpiece 1 is pushed from front to back by the front push plate 23, and the first welding torch 16 and the second welding torch 21 are moved backward in sync with the front push plate 23, that is, the first welding torch 16 and the second welding torch 21 only move to the left and right sides relative to the first workpiece 1 pushed directly below them). The welding stops immediately after completion.

[0032] When the device is Figure 13 The state shown moves to Figure 10 In the state shown, the telescopic rod 22 retracts, causing the front push plate 23 to move forward. During this process, the first workpiece 1 will separate from the front push plate 23. The first clamping plate 14 and the second clamping plate 19 move obliquely and approach each other, causing the first welding gun 16 and the second welding gun 21 to move obliquely and approach each other. The first welding gun 16 and the second welding gun 21 start to weld the weld between the two sets of first workpieces 1.

[0033] Repeat the above operation twenty times as one cycle. Twenty first workpieces 1 are welded together to form one part. In the first four cycles, the first welding torch 16 and the second welding torch 21 are not activated (in these four cycles, the first workpiece 1 has not yet been assembled directly below the first welding torch 16 and the second welding torch 21).

[0034] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A welding device for asphalt concrete mixing components, comprising a workbench (4), characterized in that: A V-shaped mounting plate (6) is fixedly connected to the upper end of the workbench (4). A cylinder (28) is fixedly connected to the front side of the V-shaped mounting plate (6). A telescopic rod (22) extends from the rear side of the cylinder (28). A front push plate (23) is fixedly connected to the rear end of the telescopic rod (22). A first mounting groove (24) is provided on the left side of the front push plate (23). A first spring (25) is fixedly connected to one side of the inner wall of the first mounting groove (24). A first slide rod (12) is fixedly connected to one end of the first spring (25). A first inclined block (13) is fixedly connected to one end of the first slide rod (12). A first clamping plate (14) is fixedly connected to the rear side of the first inclined block (13). The upper end of 14) is fixedly connected to a first mounting rod (15), the upper end of the first mounting rod (15) is fixedly connected to a first welding gun (16), the right side of the front push plate (23) is provided with a second mounting groove (26), the inner wall of the second mounting groove (26) is fixedly connected to a second spring (27), one end of the second spring (27) is fixedly connected to a second sliding rod (17), one end of the second sliding rod (17) is fixedly connected to a second inclined block (18), the rear side of the second inclined block (18) is fixedly connected to a second clamping plate (19), the upper end of the second clamping plate (19) is fixedly connected to a second mounting rod (20), and the upper end of the second mounting rod (20) is fixedly connected to a second welding gun (21).

2. The asphalt concrete mixing component welding device according to claim 1, characterized in that: The upper end of the workbench (4) is provided with a first slide groove (10), and the left and right sides of the first slide groove (10) are provided with second slide grooves (11).

3. The asphalt concrete mixing component welding device according to claim 2, characterized in that: The upper end of the workbench (4) is fixedly connected to a dropping frame (7). The dropping frame (7) is provided with a first dropping hole (8), and the first dropping hole (8) is located directly above the first slide (10). The first dropping hole (8) contains multiple sets of first workpieces (1). The left and right sides of the first dropping hole (8) are provided with second dropping holes (9), and the second dropping holes (9) are located directly above the second slide (11). The second dropping holes (9) contain multiple sets of second workpieces (3).

4. The asphalt concrete mixing component welding device according to claim 3, characterized in that: The first workpiece (1) is provided with two sets of transverse welds (2), and the lower end of the workbench (4) is fixedly connected with four sets of support legs (5).

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