Automobile air conditioner condenser
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-28
- Publication Date
- 2026-08-11
AI Technical Summary
现有技术中,平行流式冷凝器的热交换效率高,但由于内部设置的多条管路通道,容易留存杂质,清理时,需要将冷凝器整体拆除,并且需要堵住冷凝器集液管的出口,再向集液管入口喷如清洁液,如此操作,不方便控制排出端口的开合,以控制冷凝器内部的气压,导致清洁效率低,为此,我们提出了一种汽车空调冷凝器,以解决上述缺陷
本发明中,通过设置的两个三通件,在冷凝器清洗前,先将对接管路拆除,在使承载座移动,第一堵头及第二堵头分别封堵两个三通件内,清洁液经喷阀排入板体内,对板体内的杂质进行清理;
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Figure CN122544463A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of heat exchanger technology, specifically to an automotive air conditioning condenser. Background Technology
[0002] The automotive air conditioning condenser is the core heat dissipation component of the automotive air conditioning refrigeration system. It is essentially a heat exchanger responsible for releasing heat from inside the vehicle to the atmosphere. It is the key to whether the air conditioning can cool. Common types of condensers include parallel flow, tube-fin, and tube-plate. In existing technologies, parallel flow condensers have high heat exchange efficiency, but due to the multiple pipe channels inside, impurities are easily trapped. Cleaning requires the entire condenser to be disassembled and the outlet of the condenser's liquid collection pipe to be blocked before spraying cleaning fluid into the inlet of the liquid collection pipe. This operation makes it inconvenient to control the opening and closing of the discharge port to control the gas pressure inside the condenser, resulting in low cleaning efficiency. To address these shortcomings, we propose an automotive air conditioning condenser. Summary of the Invention
[0003] The purpose of this invention is to provide an automotive air conditioning condenser to solve the problems mentioned in the background art. To achieve the above objective, this invention provides the following technical solution: It includes a plate body, with mounting buckles symmetrically arranged on both sides of the top of the plate body; a manifold is respectively provided through the side of the plate body; a side cylinder is provided through the back of one of the manifolds; an inlet pipe and an outlet pipe are respectively connected to one of the manifolds away from the side cylinder; a tee is respectively connected to the inlet pipe and the outlet pipe; and a mounting bracket is provided on the back of the tee for fixed connection with one of the manifolds. The mounting frame is equipped with a drive cylinder, the output shaft of the drive cylinder passes through the mounting frame and is fixedly connected to a support seat, and the support seat is slidably connected to the mounting frame; A cleaning fluid tank is detachably installed on the support base. The top of the cleaning fluid tank is provided with a first plug that is fixedly connected to the support base. The first plug is movably connected to one of the three-way fittings. A spray valve is provided on the first plug. The spray valve passes through the interior of the first plug and communicates with the interior of the cleaning fluid tank. An air valve interface is provided at the input end of the cleaning fluid tank. The air valve interface is used to connect to a gas pressurization output device.
[0004] Preferably, a second plug is fixedly connected to the bottom of the bearing seat, an intercepting cage is fixedly connected to the second plug, a pressure sensor is fixedly connected to one end of the intercepting cage relative to the second plug, and the second plug and the intercepting cage are internally movably connected to another of the three-way fittings.
[0005] Preferably, a driving component is fixedly connected to the top of the second plug, and an adjusting disc is engaged and driven at the output end of the driving component. Several guide grooves are opened through and around the surface of the adjusting disc, and inserts are slidably arranged in the guide grooves. There are four inserts arranged in a ring and spliced with each other. The inserts are slidably connected to the surface of the second plug.
[0006] Preferably, both the first plug and the intercepting cage are fixedly connected with plug pieces, which abut against both sides of the inner surface of the tee, for sealing either side of the tee.
[0007] Preferably, a transmission rod is fixedly connected to the top side of the support seat.
[0008] Preferably, a desiccant is detachably disposed inside the side cylinder, and a sealing plate is disposed outside the desiccant. The sealing plate is disposed inside the side cylinder, and a gear is fixedly connected to the top of the sealing plate through the side cylinder. A crossbar is disposed on the side of the gear, and the crossbar is slidably connected to the plate body. A rack is fixedly connected to the side of the crossbar near the gear, and the rack meshes with the gear.
[0009] Preferably, an elastic element is provided at the top of the end of the crossbar away from the gear, and the crossbar abuts against the elastic element.
[0010] Preferably, a stop shaft is fixedly connected to one end of the crossbar, a swing arm abuts against the side of the stop shaft, the end of the swing arm away from the stop shaft is hinged to the mounting bracket, and the surface of the swing arm abuts against the guide rod.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: In this invention, by setting two T-fittings, before cleaning the condenser, the connecting pipeline is first removed, and then the support seat is moved. The first plug and the second plug respectively seal the two T-fittings. The cleaning liquid is discharged into the plate body through the spray valve to clean the impurities in the plate body. In this invention, by setting an adjustment disc, based on the pressure signal reflected by the pressure sensor, when the pressure reaches the discharge threshold, the inserts are controlled to move away from each other, thereby increasing the pressure when the cleaning liquid is discharged, improving the cleaning effect and efficiency. In addition, during operation, there is no need to disassemble the condenser, which helps to save time. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a top view of the structure of the present invention; Figure 3 This is a schematic diagram of the crossbar and plate of the present invention; Figure 4This is a schematic diagram of the structure of the first plug and the second plug of the present invention; Figure 5 This is a cross-sectional structural diagram of the tee fitting of the present invention; Figure 6 This is a schematic diagram of the structure of the second plug and the interception cage of the present invention; Figure 7 This is a cross-sectional structural diagram of the side tube of the present invention.
[0013] In the diagram: 1. Plate; 2. Mounting buckle; 3. Manifold; 4. Side cylinder; 5. Inlet pipe; 6. Outlet pipe; 7. T-fitting; 8. Mounting bracket; 9. Drive cylinder; 10. Bearing seat; 11. Cleaning liquid tank; 12. First plug; 13. Spray valve; 14. Air valve interface; 15. Second plug; 16. Interception cage; 17. Pressure sensor; 18. Drive component; 19. Adjusting disc; 20. Guide groove; 21. Insert; 22. Plug; 23. Conducting rod; 24. Desiccant; 25. Sealing plate; 26. Gear; 27. Crossbar; 28. Rack; 29. Elastic component; 30. Stop shaft; 31. Swing arm. Detailed Implementation
[0014] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0015] Please see Figures 1 to 7 The present invention provides a technical solution: including a plate body 1, mounting buckles 2 are symmetrically arranged on both sides of the top of the plate body 1, and a collection pipe 3 is respectively connected to the side of the plate body 1. A side cylinder 4 is connected to the back of one of the collection pipes 3. An inlet pipe 5 and an outlet pipe 6 are respectively connected to one of the collection pipes 3 away from the side cylinder 4. A three-way fitting 7 is respectively connected to the inlet pipe 5 and the outlet pipe 6. A mounting bracket 8 is fixedly connected to one of the collection pipes 3 on the back of the three-way fitting 7. A drive cylinder 9 is provided on the mounting frame 8. The output shaft of the drive cylinder 9 passes through the mounting frame 8 and is fixedly connected to a support seat 10. The support seat 10 is slidably connected to the mounting frame 8. A cleaning liquid tank 11 is detachably installed on the support 10. The top of the cleaning liquid tank 11 is provided with a first plug 12 that is fixedly connected to the support 10. The first plug 12 is movably connected to one of the three-way fittings 7. A spray valve 13 is provided on the first plug 12. The spray valve 13 passes through the interior of the first plug 12 and communicates with the interior of the cleaning liquid tank 11. An air valve interface 14 is provided at the input end of the cleaning liquid tank 11. The air valve interface 14 is used to connect to a gas pressurization output device. In this embodiment, the gas supply equipment is started and high-pressure gas is input into the cleaning liquid tank 11. The cleaning liquid is released under pressure to the spray valve 13. The spray valve 13 is opened and passes through the liquid inlet pipe 5 to conduct the cleaning liquid into the plate 1. The cleaning liquid flows along the pipeline in the parallel flow condenser to clean the impurities inside. The impurities are impacted by the cleaning liquid and flow to the liquid outlet pipe 6. The bottom of the support 10 is fixedly connected to a second plug 15, and a blocking cage 16 is fixedly connected to the second plug 15. A pressure sensor 17 is fixedly connected to one end of the blocking cage 16 relative to the second plug 15. The second plug 15 and the blocking cage 16 are internally movably connected to another tee 7. In this embodiment, when cleaning the condenser, the pipes connecting the front ends of the two tee fittings 7 are first removed. In the initial state, the first plug 12 and the second plug 15 are not inside the two tee fittings 7. The side of the two tee fittings 7 near the two plugs is sealed by the plug 22. After the pipes are removed, the gas delivery equipment is connected to the gas valve interface 14, the drive cylinder 9 outputs outward, and the transmission bearing seat 10 moves closer to the two tee fittings 7. During the process, the first plug 12 and the second plug 15 enter the interior of the two tee fittings 7 respectively, and the two plugs 22 block one end of the pipe connecting the tee fittings 7, thus completing the switching of the operating state. The top of the second plug 15 is fixedly connected to a driving component 18, such as a cylinder. The output end of the driving component 18 is engaged with and driven by an adjusting disc 19. The surface of the adjusting disc 19 is provided with several guide grooves 20 that are opened through and around it. Inserts 21 are slidably arranged in the guide grooves 20. There are four inserts 21 arranged in a ring and they are spliced together. The inserts 21 are slidably connected to the surface of the second plug 15. In this embodiment, during the cleaning process, based on the pressure display of the pressure sensor 17, the controller controls the operation of the drive unit 18. First, the drive unit 18 drives the adjustment plate 19 to bring the four inserts 21 closer together, sealing the opening of the second plug 15, so that the inside of the plate 1 gradually accumulates pressure. When the pressure value displayed by the pressure sensor 17 reaches the release threshold, the controller causes the drive unit 18 to drive the adjustment plate 19 to reverse, and the four inserts 21 are opened synchronously through the guide groove 20. Since there is an opening at the far end, the pressure inside the plate 1 flows quickly towards that end and is released, so that the stubborn impurities attached to the pipeline inside the plate 1 are carried out together. The opening diameter of the second plug 15 can also be controlled by controlling the movement of the inserts 21, thereby adjusting the flow rate of the cleaning fluid and controlling the duration of the cleaning fluid in the plate 1, further improving the cleaning effect. Both the first plug 12 and the intercepting cage 16 are fixedly connected with plug pieces 22, which abut against both sides of the inner surface of the tee 7, and are used to block either side of the tee 7. A guide rod 23 is fixedly connected to one side of the top of the support 10; A desiccant 24 is detachably installed inside the side cylinder 4. A sealing plate 25 is installed on the outside of the desiccant 24. The sealing plate 25 is installed inside the side cylinder 4. The top of the sealing plate 25 passes through the side cylinder 4 and is fixedly connected to a gear 26. A crossbar 27 is installed on the side of the gear 26. The crossbar 27 is slidably connected to the plate body 1. A rack 28 is fixedly connected to the side of the crossbar 27 near the gear 26. The rack 28 meshes with the gear 26. An elastic element 29 is provided at the top of the end of the crossbar 27 away from the gear 26, and the crossbar 27 abuts against the elastic element 29, which is preferably a spring; A stop shaft 30 is fixedly connected to one end of the crossbar 27. A swing arm 31 abuts against the side of the stop shaft 30. The end of the swing arm 31 away from the stop shaft 30 is hinged to the mounting bracket 8. The surface of the swing arm 31 abuts against the transmission rod 23. In this embodiment, while the support seat 10 moves toward the two tee members 7, the transmission rod 23 contacts the swing arm 31 at the connection between the swing arm 31 and the mounting bracket 8, and continuously pushes the swing arm 31, causing the other end of the swing arm 31 to swing around its hinge with the mounting bracket 8, thereby pushing the stop shaft 30 laterally along the length of the plate 1. The stop shaft 30 laterally pushes the crossbar 27, compressing the elastic member 29. The rack 28 at the other end of the crossbar 27 meshes with the gear 26, thereby causing the sealing plate 25 at the bottom of the gear 26 to rotate, sealing the connection between the side cylinder 4 and the nearby collection pipe 3, preventing the cleaning liquid from flowing into the side cylinder 4 along the pipe of the plate 1, and protecting the desiccant 24. After the cleaning process is completed, the support seat 10 retracts, and the sealing plate 25 automatically removes the obstruction between the side cylinder 4 and the collection pipe 3.
[0016] The method of use and advantages of this invention: The working process of this automotive air conditioning condenser is as follows: like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 As shown: S1: Remove the front end pipe of the tee fitting 7, drive the cylinder 9 to move the bearing seat 10 forward along the width direction of the plate 1, so that the first plug 12 and the second plug 15 are inserted into the tee fitting 7, and the pipe interface is sealed by the plug plate 22. S2: High-pressure gas is used to send the cleaning liquid in the cleaning liquid tank 11 into the condenser plate 1 through the spray valve 13 and the liquid inlet pipe 5 to flush out impurities in the pipeline and discharge it through the liquid outlet pipe 6. S3: Based on the signal from the pressure sensor 17, the controller controls the drive component 18 to drive the insert 21 to open and close the second plug 15, thereby achieving pressure accumulation and instantaneous pressure release in the plate 1, flushing out stubborn impurities, and controlling the flow rate and residence time by adjusting the opening size. S4: When the carrier seat 10 moves forward, the linkage sealing plate 25 rotates to seal the side cylinder 4 and the manifold 3 to protect the desiccant. After cleaning, the carrier seat 10 retracts and the sealing plate 25 resets.
[0017] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automotive air conditioning condenser, characterized in that, The plate includes a plate body (1), on which mounting buckles (2) are symmetrically arranged on both sides of the top of the plate body (1). A collection pipe (3) is provided on the side of the plate body (1). A side cylinder (4) is provided on the back of one of the collection pipes (3). An inlet pipe (5) and an outlet pipe (6) are respectively connected to one of the collection pipes (3) away from the side cylinder (4). A three-way fitting (7) is respectively connected to the inlet pipe (5) and the outlet pipe (6). A mounting bracket (8) is provided on the back of the three-way fitting (7) and is fixedly connected to one of the collection pipes (3). A drive cylinder (9) is provided on the mounting frame (8). The output shaft of the drive cylinder (9) passes through the mounting frame (8) and is fixedly connected to a support seat (10). The support seat (10) is slidably connected to the mounting frame (8). A cleaning liquid tank (11) is detachably installed on the support (10). A first plug (12) is fixedly connected to the support (10) at the top of the cleaning liquid tank (11). The first plug (12) is movably connected to one of the three-way fittings (7). A spray valve (13) is provided on the first plug (12). The spray valve (13) passes through the interior of the first plug (12) and communicates with the interior of the cleaning liquid tank (11). A gas valve interface (14) is provided at the input end of the cleaning liquid tank (11). The gas valve interface (14) is used to connect to a gas pressurization output device.
2. The automotive air conditioning condenser according to claim 1, characterized in that: The bottom of the support base (10) is fixedly connected to a second plug (15), and an intercepting cage (16) is fixedly connected to the second plug (15). A pressure sensor (17) is fixedly connected to one end of the intercepting cage (16) relative to the second plug (15). The second plug (15) and the intercepting cage (16) are movably connected to the other three-way fitting (7).
3. The automotive air conditioning condenser according to claim 2, characterized in that: The top of the second plug (15) is fixedly connected to a driving member (18). The output end of the driving member (18) is engaged with and driven by an adjusting disc (19). The surface of the adjusting disc (19) is provided with several guide grooves (20) that run through and surround it. Inserts (21) are slidably arranged in the guide grooves (20). There are four inserts (21) arranged in a ring and they are joined together. The inserts (21) are slidably connected to the surface of the second plug (15).
4. The automotive air conditioning condenser according to claim 1, characterized in that: Both the first plug (12) and the interceptor cage (16) are fixedly connected with plug pieces (22). The plug pieces (22) abut against both sides of the inner surface of the tee (7) and are used to block either side of the symmetrical sides of the tee (7).
5. The automotive air conditioning condenser according to claim 1, characterized in that: A transmission rod (23) is fixedly connected to one side of the top of the support (10).
6. The automotive air conditioning condenser according to claim 1, characterized in that: The side cylinder (4) is detachably provided with a desiccant (24). A sealing plate (25) is provided on the outside of the desiccant (24). The sealing plate (25) is located inside the side cylinder (4). The top of the sealing plate (25) passes through the side cylinder (4) and is fixedly connected to a gear (26). A crossbar (27) is provided on the side of the gear (26). The crossbar (27) is slidably connected to the plate (1). A rack (28) is fixedly connected to the side of the crossbar (27) near the gear (26). The rack (28) meshes with the gear (26).
7. The automotive air conditioning condenser according to claim 6, characterized in that: An elastic element (29) is provided at the top of the end of the crossbar (27) away from the gear (26), and the crossbar (27) abuts against the elastic element (29).
8. The automotive air conditioning condenser according to claim 7, characterized in that: A stop shaft (30) is fixedly connected to one end of the crossbar (27). A swing arm (31) abuts against the side of the stop shaft (30). The end of the swing arm (31) away from the stop shaft (30) is hinged to the mounting bracket (8). One side of the swing arm (31) abuts against the guide rod (23).