Frying stove batching device

By designing an integrated stir-frying furnace batching device, including the storage area and the cut-off weighing area, the batching pipeline and the mixing silo, the problems of low batching accuracy and large space occupation of existing equipment are solved, and high-precision and low pollution are achieved. The ingredients process improves production efficiency.

CN222131573UActive Publication Date: 2024-12-10SHANDONG QINLAOTAI FOOD
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Patent Information

Application Number
CN202420345262.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2024-12-10
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

The existing food ingredients equipment have low ingredients accuracy, and the separate configuration of the storage device and the metering device leads to material pollution and excessive space occupation.

Method used

Design a stir-frying furnace ingredients device, including a silo and a mixing silo. The inside of the silo is composed of a storage area and a cut-off weighing area, separated by a baffle, and a batching pipeline and a mixing silo are set up. The batching pipeline is installed on the batching pipeline. There are vibrators, mixing devices in the mixing silo, monitoring components and controllers are used to automate monitoring and control the dosing process.

Benefits of technology

It has achieved improvement in the accuracy of material ingredients, avoided material pollution, optimized space utilization, reduced labor intensity, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stir-frying furnace batching device which comprises a stock bin, the interior of the stock bin comprises a material storage area and a blanking weighing area which are sequentially arranged from top to bottom, the material storage area and the blanking weighing area are separated through a baffle, and the baffle is provided with a blanking switch; a weighing plate is arranged at the bottom of the discharging weighing area and can float relative to the discharging weighing area in the vertical direction, a first weighing piece is arranged on the lower portion of the weighing plate, and a discharging opening is formed in the side wall of the discharging weighing area. The device further comprises a batching pipeline and a mixing bin, the mixing bin is provided with a receiving port, the two ends of the batching pipeline are communicated with the discharging port and the receiving port respectively, and a first vibrator is arranged on the batching pipeline. And a material mixing device is arranged in the material mixing bin. According to the scheme, the storage bin can integrate the two functions of material storage and weighing and discharging, the installation space of the storage bin is fully utilized, material weighing is carried out in the storage bin and the mixing bin, and the risk of material pollution caused by weighing outside the storage bin and the mixing bin can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of food ingredients, in particular to a frying furnace ingredient mixing device. Background Art

[0002] Food refers to all kinds of finished products and raw materials for human consumption or drinking, as well as items that are traditionally both food and Chinese medicinal materials, but does not include items for therapeutic purposes; food can generally be divided into two major parts: endogenous substance components and exogenous substance components. Among them, endogenous substance components are the components of the food itself, while exogenous substance components are other components that are artificially added or mixed into the food during the whole process from processing to consumption. According to the content of food ingredients, the ingredients of food can also be roughly divided into eight categories, namely: protein, fat, sugar (also known as carbohydrates), inorganic matter (also known as minerals), vitamins, water, dietary fiber (collectively known as cellulose) and chitin, etc.

[0003] At present, when food is produced and processed, it is necessary to batch a variety of ingredients to ensure better use in the later stage. The traditional batching process is manual batching, which is labor-intensive and prone to batching errors. There are also batching equipment used in the prior art to batch food, but the batching accuracy of the existing batching equipment is low, and the storage device and the metering device are mostly set separately during the batching process. This structure can easily cause food materials to be contaminated during the transfer and weighing process, and the use of this structure will take up more installation space.

[0004] This shows that the prior art still has certain defects. Utility Model Content

[0005] The purpose of the utility model is to provide a frying furnace batching device to solve at least one of the above technical problems.

[0006] To achieve the above-mentioned purpose, the utility model provides a frying furnace batching device, including a material bin, wherein the interior of the material bin includes a material storage area and a material unloading weighing area arranged in sequence from top to bottom, the material storage area and the material unloading weighing area are separated by a baffle plate, and the baffle plate is provided with a material unloading switch; a weighing plate is provided at the bottom of the material unloading weighing area, the weighing plate can float relative to the material unloading weighing area in a vertical direction, and a first weighing piece is provided at the lower part of the weighing plate, and a material unloading port is provided on the side wall of the material unloading weighing area;

[0007] It also includes a batching pipeline and a mixing bin, the mixing bin has a material receiving port, both ends of the batching pipeline are respectively connected to the feed discharge port and the material receiving port, the batching pipeline is provided with a first vibrator; and a mixing device is provided inside the mixing bin.

[0008] As a preferred embodiment of the present application, there are multiple silos or multiple storage areas inside the silo; the storage areas are arranged in one-to-one correspondence with the unloading weighing areas or one unloading weighing area corresponds to multiple storage areas.

[0009] As a preferred embodiment of the present application, a plurality of partition plates arranged along the vertical direction are provided inside the silo, and a plurality of storage areas are surrounded by the partition plates, the baffle plates and the side walls of the silo; two of the partition plates are detachably connected, and the partition plates are detachably connected to the baffle plates and the side walls of the silo.

[0010] As a preferred embodiment of the present application, the baffle is provided with a material distribution port, and a short material discharge pipe is arranged at the material distribution port, and the material discharge switch is a material discharge valve connected with the short material discharge pipe; the inner wall of the short material discharge pipe is coated with an anti-stick coating, and a bulk cone is arranged on the inner side of the material receiving port.

[0011] As a preferred embodiment of the present application, the mixing device includes a rotating shaft arranged inside the mixing bin and a mixing blade connected to the rotating shaft, the mixing blade can rotate with the rotating shaft and the mixing blade is detachably connected to the rotating shaft.

[0012] As a preferred embodiment of the present application, a connecting ring is provided at the end of the mixing blade, the connecting ring is sleeved on the rotating shaft, and the connecting ring and the rotating shaft are provided with corresponding connecting holes; and also includes a fixing member, which passes through the connecting hole to lock and fix the mixing blade on the rotating shaft.

[0013] As a preferred embodiment of the present application, a second weighing piece is provided at the bottom of the mixing bin; a discharge port is provided at the lower part of the side wall of the mixing bin, and the discharge port is connected to the frying furnace.

[0014] As a preferred embodiment of the present application, a silo cover is provided on the upper portion of the silo, and the silo cover is provided with one or more feed ports, and the feed ports are connected to the storage area; the silo cover and the side wall of the silo are also provided with multiple ventilation ports, and the ventilation ports are connected to the storage area.

[0015] As a preferred embodiment of the present application, it also includes an air supply device and a ventilation duct connected to the air supply device, the pipe wall of the ventilation duct is provided with a plurality of ventilation holes, and the ventilation duct can extend into the material storage area through the ventilation holes.

[0016] As a preferred embodiment of the present application, it also includes a monitoring component and a controller, wherein the monitoring component includes a humidity monitoring component and a temperature detection component arranged inside the storage area; the controller is respectively connected to the monitoring component, the first weighing component, the second weighing component, the unloading switch, the mixing device, and the air supply device.

[0017] Due to the adoption of the above technical solution, the beneficial effects achieved by this application are:

[0018] 1. In the above scheme, the materials are weighed twice in the unloading weighing area and the mixing bin to ensure the batching accuracy, and the silo in this application can integrate the two functions of material storage and weighing unloading, making full use of the installation space of the silo, and the above two weighing processes are carried out inside the silo and the mixing bin respectively, which can avoid the risk of material contamination caused by weighing outside the silo and the mixing bin;

[0019] 2. In the above scheme, the storage area and the unloading weighing area in the silo can be set one by one, or one unloading weighing area can correspond to multiple storage areas. Users can adjust the settings according to actual production needs, while ensuring the batching efficiency and batching accuracy, and realizing the optimized setting of the silo structure, avoiding the waste of space caused by the vacant silo space and avoiding the silo structure occupying too much installation space;

[0020] 3. In the above scheme, the entire batching process can be automatically carried out and monitored throughout the process by setting up monitoring components and controllers in conjunction with feeding switches and mixing devices, thereby improving the degree of automation and intelligence in the batching process, reducing manual labor intensity, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0022] Figure 1 It is a structural schematic diagram of a stir-frying furnace batching device in an example;

[0023] Figure 2 It is a structural schematic diagram of the mixing silo;

[0024] Figure 3 It is a schematic diagram of the electrical connection between the controller and the monitoring component, the first weighing component, the second weighing component, the unloading switch, the mixing device, and the air supply device.

[0025] List of parts and reference numerals:

[0026] 1 silo, 11 material storage area, 12 material unloading weighing area, 121 material unloading port, 13 partition plate, 14 silo cover, 141 material feeding port, 142 ventilation port;

[0027] 2 baffle, 21 material distribution port, 22 material discharge switch, 23 material discharge short pipe;

[0028] 3 weighing plate, 31 first weighing piece;

[0029] 4 batching pipeline, 41 first vibrator;

[0030] 5 mixing bin, 51 material receiving port, 52 mixing device, 521 rotating shaft, 522 mixing blade, 523 connecting ring, 524 fixing part, 525 second weighing part, 53 bulking cone, 54 discharging port;

[0031] 61 air supply device, 62 ventilation duct, 63 ventilation hole;

[0032] 7. Controller;

[0033] 81 humidity monitoring component, 82 temperature monitoring component. DETAILED DESCRIPTION

[0034] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.

[0035] It should be noted that many specific details are elaborated in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific implementation methods disclosed below.

[0036] like Figure 1-3 As shown, the present application provides a frying furnace batching device, including a material bin 1 and a mixing bin 5 used in conjunction with the material bin 1. In one example, referring to Figure 1 As shown, the silo 1 is vertically divided into two parts, upper and lower, including a storage area 11 arranged on the upper side and a material unloading weighing area 12 arranged on the lower side. The storage area 11 and the material unloading weighing area 12 are separated by a baffle 2 and a material unloading switch 22 is arranged on the baffle 2, so that the storage area 11 and the material unloading weighing area 12 can be connected for unloading. Figure 1 As shown, a weighing plate 3 is provided at the bottom of the material weighing area 12, and the weighing plate 3 is used to carry the material from the material storage area 11, and a first weighing piece 31 is provided at the lower part of the weighing plate 3, so that the weight of the material can be weighed, which is beneficial to ensure the accuracy of the batching.

[0037] Further, refer to Figure 1As shown, the side wall of the material discharging and weighing area 12 is provided with a discharging port 121, and also includes a batching pipe 4 and a mixing bin 5. The mixing bin 5 has a material receiving port 51. The two ends of the batching pipe 4 are respectively connected with the discharging port 121 and the material receiving port 51. The batching pipe 4 is provided with a first vibrator 41; and the mixing bin 5 is provided with a mixing device 52. By providing the batching pipe 4, the material in the material discharging and weighing area 12 that has been weighed for the first time can be transported to the mixing bin 5 and mixed by the mixing device 52 to facilitate the subsequent frying process. In the above scheme, the first vibrator 41 provided on the batching pipe 4 can increase the rate at which the material passes through the batching pipe 4, and can also prevent the material from adhering to the inner wall of the batching pipe 4, resulting in deviation in the batching amount.

[0038] In one example, referring to Figure 1 As shown, the aforementioned silo 1 is provided with multiple, and only one storage area 11 is provided inside the silo 1 and the material type stored is single, but multiple silos 1 can store different types of materials respectively, so as to facilitate mixing. This method can increase the storage capacity of each type of material, and the structure of the silo 1 in this solution is simple, and the operation of replenishing and releasing materials is also simpler.

[0039] In another example, a single silo 1 is provided with multiple storage areas 11 for storing different types of materials. Figure 1 As shown, a plurality of partition plates 13 arranged in the vertical direction are arranged inside the silo 1, and a plurality of storage areas 11 are surrounded by the partition plates 13, the baffle plates 2 and the side walls of the silo 1; the two partition plates 13 are detachably connected, and the partition plates 13 are detachably connected to the baffle plates 2 and the side walls of the silo 1. This structure is suitable for mixing small batches of materials, and can make full use of the storage space inside the silo 1 to avoid setting up multiple silos 1 to occupy too much installation space. At the same time, in this example, the storage area 11 and the unloading weighing area 12 can be set one-to-one, or one unloading weighing area 12 can correspond to multiple storage areas 11. When the material storage areas 11 and the material unloading weighing areas 12 are arranged in one-to-one correspondence, multiple material storage areas 11 can be weighed and unloaded at the same time, and the unloading efficiency is relatively high. However, the structure inside the unloading bin 1 of this structure is relatively complex, the failure rate is relatively high, and higher maintenance costs are required; when one unloading weighing area 12 is arranged corresponding to multiple material storage areas 11, one or more unloading weighing areas 12 can also be set. At this time, it can be adjusted according to the needs of mixing, and it can realize unloading of multiple material storage areas 11 at intervals or unloading of multiple material storage areas 11 at the same time. Compared with the aforementioned scheme, the unloading efficiency of this structure will be relatively reduced, the structure inside the bin 1 will be relatively simplified, and the failure rate and maintenance difficulty of the equipment during use will be reduced.

[0040] Further, refer to Figure 1As shown, the baffle 2 is provided with a material distribution port 21, and a material distribution short tube is provided at the material distribution port 21, and the material discharge switch 22 is a material distribution valve connected with the material distribution short tube, and the inner wall of the material distribution short tube is coated with an anti-stick coating. In the above scheme, the material distribution amount is conveniently controlled by the arrangement of the material distribution short tube and the material distribution valve, and the accuracy of the material discharge weighing is ensured, and the arrangement of the anti-stick coating can prevent the material from being blocked in the material distribution short tube.

[0041] Further reference Figure 1 As shown, the upper part of the silo 1 is provided with a silo cover 14, and the silo cover 14 is provided with one or more feed ports 141, and the feed ports 141 are connected to the material storage area 11; the silo cover 14 and the side wall of the silo 1 are also provided with a plurality of vents 142, and the vents 142 are connected to the material storage area 11. It also includes an air supply device 61 and a ventilation duct 62 connected to the air supply device 61, and the pipe wall of the ventilation duct 62 is provided with a plurality of ventilation holes 63, and the ventilation duct 62 can extend into the material storage area 11 through the vents 142. In the above scheme, cold, hot air and steam can be introduced into the interior of the silo 1 through the ventilation duct 62 through the vents 142 to adjust the temperature and dryness and humidity of the material to meet the storage or use requirements.

[0042] It should be noted here that the structure and setting method of the silo 1 in the present application are not limited to the above examples. The above examples are only some preferred examples of the present application. It can also adopt other more different structures and settings, and the present application does not make specific limitations on this.

[0043] Further, refer to Figure 1 and Figure 2 As shown, a bulking cone 53 is provided on the inner side of the material receiving port 51 of the mixing bin 5. The bulking cone 53 can quickly disperse the material after the material enters the material receiving port 51, thereby preventing the material, especially the material with high viscosity, from being concentrated and stacked in the mixing bin 5 to affect the subsequent material receiving and mixing.

[0044] Continue to refer to Figure 2As shown, the mixing device 52 provided in the mixing bin 5 includes a rotating shaft 521 provided inside the mixing bin 5 and a mixing blade 522 connected to the rotating shaft 521. A discharge port 54 is provided at the lower part of the side wall of the mixing bin 5, and the discharge port 54 is connected to the frying furnace. In a specific example, a connecting ring 523 is provided at the end of the mixing blade 522, and the connecting ring 523 is sleeved on the rotating shaft 521, and the connecting ring 523 and the rotating shaft 521 are provided with corresponding connecting holes; and a fixing member 524 is also included, and the fixing member 524 passes through the connecting hole to lock and fix the mixing blade 522 on the rotating shaft 521, and the mixing blade 522 can rotate with the rotating shaft 521. The above structure can realize a detachable connection between the mixing blade 522 and the rotating shaft 521, which is convenient for replacing the mixing blade 522 of different specifications and shapes according to the process requirements, and is also convenient for the inspection and maintenance of the mixing blade 522.

[0045] As a preferred embodiment of the present application, the stir-frying furnace batching device in the present application is further provided with a monitoring component and a controller 7, and the monitoring component includes a humidity monitoring component 81 and a temperature detection component arranged inside the storage area 11. Figure 3 As shown, the controller 7 is respectively connected to the monitoring component, the first weighing member 31, the second weighing member 525, the unloading switch 22, the mixing device 52, and the air supply device 61. The control member and the monitoring component are arranged to realize automatic and accurate batching, and the state of the material stored in the silo 1 can be monitored to ensure the quality of the stored material, thereby ensuring the quality of the food cost of the mixed material and the subsequent processing and production.

[0046] The technical solution protected by the present utility model is not limited to the above-mentioned embodiments. It should be pointed out that the combination of the technical solution of any embodiment with the technical solution of one or more other embodiments is within the protection scope of the present utility model. Although the present utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to it based on the present utility model. Therefore, these modifications or improvements made without departing from the spirit of the present utility model are within the scope of protection claimed by the present utility model.

Claims

1. A frying furnace batching device, characterized in that: include: A material silo, wherein the interior of the material silo includes a material storage area and a material unloading weighing area arranged in sequence from top to bottom, the material storage area and the material unloading weighing area are separated by a baffle and the baffle is provided with a material unloading switch; a weighing plate is provided at the bottom of the material unloading weighing area, the weighing plate can float relative to the material unloading weighing area in a vertical direction and a first weighing piece is provided at the lower part of the weighing plate, and a material unloading port is provided on the side wall of the material unloading weighing area; It also includes a batching pipeline and a mixing bin, the mixing bin has a material receiving port, both ends of the batching pipeline are respectively connected to the feed discharge port and the material receiving port, the batching pipeline is provided with a first vibrator; and a mixing device is provided inside the mixing bin.

2. The stir-frying furnace batching device according to claim 1, characterized in that: There are multiple material silos or there are multiple material storage areas inside the material silo; the material storage areas are arranged in a one-to-one correspondence with the material unloading weighing areas or one material unloading weighing area corresponds to multiple material storage areas.

3. The stir-frying furnace batching device according to claim 2, characterized in that: A plurality of partition plates arranged in the vertical direction are arranged inside the silo, and a plurality of storage areas are surrounded by the partition plates, the baffle plates and the side walls of the silo; two of the partition plates are detachably connected, and the partition plates are detachably connected to the baffle plates and the side walls of the silo.

4. The stir-frying furnace batching device according to claim 3, characterized in that: The baffle is provided with a material distribution port, and a short material discharge pipe is arranged at the material distribution port. The material discharge switch is a material discharge valve connected with the short material discharge pipe. The inner wall of the short material discharge pipe is coated with an anti-stick coating, and a bulk cone is arranged on the inner side of the material receiving port.

5. The stir-frying furnace batching device according to claim 3, characterized in that: The mixing device comprises a rotating shaft arranged inside the mixing bin and a mixing blade connected to the rotating shaft. The mixing blade can rotate with the rotating shaft and the mixing blade is detachably connected to the rotating shaft.

6. The stir-frying furnace batching device according to claim 5, characterized in that: The end of the mixing blade is provided with a connecting ring, the connecting ring is sleeved on the rotating shaft, and the connecting ring and the rotating shaft are provided with corresponding connecting holes; and also includes a fixing piece, the fixing piece passes through the connecting hole to lock and fix the mixing blade on the rotating shaft.

7. The stir-frying furnace batching device according to claim 6, characterized in that: A second weighing piece is arranged at the bottom of the mixing bin; a discharge port is arranged at the lower part of the side wall of the mixing bin, and the discharge port is communicated with the frying furnace.

8. The stir-frying furnace batching device according to claim 7, characterized in that: The upper part of the silo is provided with a silo cover, and the silo cover is provided with one or more feed ports, and the feed ports are connected to the material storage area; the silo cover and the side wall of the silo are also provided with multiple ventilation ports, and the ventilation ports are connected to the material storage area.

9. The stir-frying furnace batching device according to claim 8, characterized in that: It also includes an air supply device and a ventilation duct connected to the air supply device. The pipe wall of the ventilation duct is provided with a plurality of ventilation holes. The ventilation duct can extend into the material storage area through the ventilation holes.

10. The stir-frying furnace batching device according to claim 9, characterized in that: It also includes a monitoring component and a controller, wherein the monitoring component includes a humidity monitoring component and a temperature detection component arranged inside the storage area; the controller is respectively connected to the monitoring component, the first weighing component, the second weighing component, the unloading switch, the mixing device, and the air supply device.