Connector assembly product qualification detection mechanism
By designing an automated connector push and loading mechanism, and using a motor to drive the worm and sprocket system, the problems of unqualified connector processing and connector placement in the existing technology are solved, and automated detection and conveying are realized, reducing working time and workload.
Patent Information
- Application Number
- CN202420683493.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-03
AI Technical Summary
When the existing connector assembly product qualified testing mechanism encounters unqualified connectors, workers need to stop conveying and manually remove them to increase working time and workload. At the same time, the connector needs to be frequently placed into the transportation track to increase the workload of workers.
A detection mechanism including a connector push mechanism and a feeding mechanism is designed. The worm and sprocket system are driven automatically by a motor to push and feed the connector, reducing manual intervention and realizing automated detection and transportation.
This reduces the time for workers to stop the connector conveying and the workload of frequently putting it into the transportation track, and improves detection efficiency and work efficiency.
Smart Images

Figure CN222132693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection mechanisms, in particular to a connector assembly product qualification detection mechanism. Background Art
[0002] Connector, or CONNECTOR, is a component that electronic engineering technicians often connect. It is also called connector, plug and socket in China.
[0003] For example, a connector assembly product qualification detection mechanism with the authorization announcement number "CN219799270U" connects the computer through the HDMI interface 6 for comparison with the qualified connector assembly product. At this time, it can automatically determine whether the connector assembly is qualified, realizing the automated detection of the connector assembly and improving the detection efficiency of the connector assembly product. However, when the connector assembly product qualification detection mechanism encounters an unqualified connector during work, the worker needs to stop the delivery of the connector, then take out the unqualified connector, and then carry out subsequent work after the unqualified connector is taken out, thereby increasing the working time. At the same time, when the connector assembly product qualification detection mechanism is testing the connector, the worker needs to manually put the connector into the transport track, and the worker needs to frequently repeat the above operations during work, thereby increasing the workload of the worker. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that when encountering unqualified connectors, workers need to stop conveying connectors and wait for the unqualified connectors to be taken out before carrying out subsequent work, thereby increasing working time and requiring workers to frequently put connectors into transport tracks during work, thereby increasing workers' workload, and a connector assembly product qualification detection mechanism is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A connector assembly product qualification detection mechanism is designed, including a base, a connector feeding mechanism is provided at the left end of the base, a connector pushing mechanism is provided at the right end of the base, the surface of the base is fixedly connected to a first box body, the first box body is fixedly connected to a connector through a bracket, an HDMI interface and a power supply interface are provided at the top of the connector head, a camera is provided at the lower end of the connector head, the outer wall of the first box body is fixedly connected to an optical detector, and a conveyor belt is provided on the surface of the base.
[0007] Preferably, the connector pushing mechanism includes a first shell, the first shell is fixedly connected to the base through a bracket, the first shell is fixedly connected to the first motor through the bracket, the output shaft of the first motor is rotatably connected to the first shell through a bearing, the output shaft of the first motor is fixedly connected to the worm, the worm is rotatably connected to the first shell through a bearing, the surface of the worm is fixedly connected to the worm wheel, the protruding part of the surface of the worm wheel is fixedly connected to two first connecting rods, the two first connecting rods are rotatably connected to the first shell through bearings, the first connecting rod is movably connected to one end of the second connecting rod through a pin shaft, the other end of the second connecting rod is movably connected to a gear through a pin shaft, the surface of the gear is meshed with the teeth on the surface of the first shell, the other end of the gear is meshed with a rack, and the rack is slidably connected to the first shell through a slide groove.
[0008] Preferably, a rubber layer is provided on the surface of the rack, and the outer wall of the rack passes through the base.
[0009] Preferably, the connector feeding mechanism includes a second shell, the surface of the second shell is fixedly connected to the base, the second shell is fixedly connected to the second motor through a bracket, the output shaft of the second motor is rotatably connected to the second shell through a bearing, the output shaft of the second motor is fixedly connected to the first sprocket, the first sprocket is rotatably connected to the second sprocket through a chain, the surface of the first sprocket is fixedly connected to the roller, the surface of the second sprocket is fixedly connected to the protrusion, the second sprocket is rotatably connected to the second shell through a bearing, the surface of the protrusion fits with a third connecting rod, the middle end of the third connecting rod is fixedly connected to one end of a spring, the other end of the spring is fixedly connected to the second shell, one end of the third connecting rod is movably connected to the second shell through a pin shaft, the other end of the third connecting rod is slidably connected to the plate body through a slide groove, and the plate body is slidably connected to the second shell through the slide groove.
[0010] Preferably, a feed port is provided on the surface of the second shell, and the surface of the second shell is in contact with the connector.
[0011] Preferably, the outer wall of the feed port is fitted with a plurality of connectors, a screen is provided on the surface of the optical detector, and the outer wall of the base is fixedly connected to the second box body.
[0012] The utility model proposes a connector assembly product qualification detection mechanism, which has the beneficial effect that: through the cooperation of the connector pushing mechanism and the base, the first motor drives the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel drives the first connecting rod to rotate, the first connecting rod drives the second connecting rod to move, and when the second connecting rod drives the gear to move to the right, the gear rotates counterclockwise together, and the gear drives the rack to move. Through the above method, workers do not need to stop the transportation of the connector, thereby reducing working time.
[0013] Through the cooperation of the connector feeding mechanism and the base, the second motor drives the first sprocket to rotate, the first sprocket drives the roller to rotate, the first sprocket drives the second sprocket to rotate through the chain, the second sprocket drives the protrusion to rotate, the swing angle of the third connecting rod swings according to the rotation direction of the protrusion, the third connecting rod swings to the right, and the third connecting rod drives the plate to move. Through the above method, workers do not need to frequently place the connector into the transport track, thereby reducing the workload of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A partial front cross-sectional view of
[0016] Figure 3 for Figure 2 a side cross-sectional view of the middle connector push mechanism;
[0017] Figure 4 for Figure 3 A partial top view of
[0018] Figure 5 for Figure 2 A partial front cross-sectional view of
[0019] Figure 6 for Figure 5 Top view of the .
[0020] In the figure: 1. first box body, 2. connector pushing mechanism, 201. first shell body, 202. first motor, 203. worm, 204. worm wheel, 205. first connecting rod, 206. second connecting rod, 207. gear, 208. rack, 3. connector feeding mechanism, 301. second shell body, 302. second motor, 303. first sprocket, 304. chain, 305. roller, 306. spring, 307. third connecting rod, 308. plate, 309. bump, 310. second sprocket, 4. connector, 5. connector, 6. camera, 7. optical detector, 8. base, 9. conveyor belt, 10. second box body, 11. feed port. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] See attached Figure 1-6: In the present embodiment, a connector assembly product qualification detection mechanism includes a base 8, a connector feeding mechanism 3 is provided at the left end of the base 8, a connector pushing mechanism 2 is provided at the right end of the base 8, the surface of the base 8 is fixedly connected to the first box body 1, and the first box body 1 is fixedly connected to the connector 5 through a bracket. The connector 5, the camera 6, and the optical detector 7 are all prior arts disclosed in the authorization announcement number "CN219799270U". An HDMI interface and a power supply interface are provided at the top of the connector 5, and a camera 6 is provided at the lower end of the connector 5. The outer wall of the first box body 1 is fixedly connected to the optical detector 7, and a conveyor belt 9 is provided on the surface of the base 8. The model of the conveyor belt 9 can meet the working needs according to actual needs. The outer wall of the feed port 11 is in contact with multiple connectors 4, and the surface of the optical detector 7 is provided with a screen. The outer wall of the base 8 is fixedly connected to the second box body 10.
[0023] Refer to the attached Figure 1-4 : In the present embodiment, a connector assembly product qualified detection mechanism, the connector pushing mechanism 2 includes a first shell 201, the first shell 201 is fixedly connected to the base 8 through a bracket, the first shell 201 is fixedly connected to the first motor 202 through the bracket, the model of the first motor 202 can meet the working needs according to actual needs, the output shaft of the first motor 202 is rotatably connected to the first shell 201 through a bearing, the output shaft of the first motor 202 rotates in the first shell 201, the output shaft of the first motor 202 is fixedly connected to the worm 203, the first motor 202 drives the worm 203 to rotate, the worm 203 is rotatably connected to the first shell 201 through a bearing, the worm 20 rotates in the first shell 201, the surface of the worm 203 is fixedly connected to the worm wheel 204, the worm 203 drives the worm wheel 304 to rotate, and the protruding part of the surface of the worm wheel 204 is fixedly connected to the two first connecting rods 205;
[0024] The worm gear 204 drives the first connecting rod 205 to rotate. The two first connecting rods 205 are rotatably connected to the first housing 201 through bearings. The first connecting rod 205 rotates in the first housing 201. The first connecting rod 205 is movably connected to one end of the second connecting rod 206 through a pin shaft. The first connecting rod 205 drives the second connecting rod 206 to move. The other end of the second connecting rod 206 is movably connected to the gear 207 through a pin shaft. The second connecting rod 206 drives the gear 207 to move. The surface of the gear 207 is meshed with the teeth on the surface of the first housing 201. The other end of the gear 207 is meshed with the rack 208. The gear 207 drives the rack 208 to move. The rack 208 is slidably connected to the first housing 201 through a slide groove. The rack 208 slides in the first housing 201. The surface of the rack 208 is provided with a rubber layer. The rubber layer can prevent the rack 208 from damaging the connector. The outer wall of the rack 208 passes through the base 8.
[0025] Refer to the attached Figure 1 , Figure 2 , Figure 5 and Figure 6 : In the present embodiment, a connector assembly product qualified detection mechanism, the connector feeding mechanism 3 includes a second shell 301, the surface of the second shell 301 is fixedly connected to the base 8, the second shell 301 is fixedly connected to the second motor 302 through a bracket, the model of the second motor 302 can meet the working needs according to actual needs, the output shaft of the second motor 302 is rotatably connected to the second shell 301 through a bearing, the output shaft of the second motor 302 rotates in the second shell 301, the output shaft of the second motor 302 is fixedly connected to the first sprocket 303, the second motor 302 drives the first sprocket 303 to rotate, the first sprocket 303 is rotatably connected to the second sprocket 310 through a chain 304, and the first sprocket belt 303 drives the second chain 310 to rotate through the chain 304;
[0026] The surface of the first sprocket 303 is fixedly connected to the roller 305, and the first sprocket 303 drives the roller 305 to rotate. The surface of the second sprocket 310 is fixedly connected to the protrusion 309, and the second sprocket 310 drives the protrusion 309 to rotate. The second sprocket 310 is rotationally connected to the second housing 301 through a bearing, and the second sprocket 310 rotates in the second housing 301. The surface of the protrusion 309 fits the third connecting rod 307, and the protrusion 309 drives the third connecting rod 307 to move. The middle end of the third connecting rod 307 is fixedly connected to one end of the spring 306, and the elastic coefficient of the spring 306 can meet the working needs according to actual needs;
[0027] The other end of the spring 306 is fixedly connected to the second shell 301, one end of the third connecting rod 307 is movably connected to the second shell 301 through a pin shaft, the other end of the third connecting rod 307 is slidably connected to the plate body 308 through a slide groove, the third connecting rod 307 drives the plate body 308 to move, the plate body 308 is slidably connected to the second shell 301 through the slide groove, the plate body 308 slides in the second shell 301, and a feed port 11 is provided on the surface of the second shell 301. The size of the feed port 11 can meet the working needs according to actual needs, and the surface of the second shell 301 fits with the connector 4.
[0028] Working principle:
[0029] Connector detection process:
[0030] When the connector 4 needs to be inspected for quality, the worker puts the connector 4 into the feed port 11. At this time, the connector 4 at the lower end is fitted with the second shell 301. After the connector 4 is put in, the external power supply of the second motor 302 is turned on and started. The second motor 302 drives the first sprocket 303 to rotate, the first sprocket 303 drives the roller 305 to rotate, the first sprocket 305 drives the second sprocket 310 to rotate through the chain 304, and the second sprocket 310 drives the protrusion 309 to rotate. Since the surface of the protrusion 309 is fitted with the surface of the third connecting rod 307, the swing angle of the third connecting rod 307 swings according to the rotation direction of the protrusion 309.
[0031] When the protrusion 309 rotates clockwise, the spring 306 rebounds, and the spring 306 can make the third connecting rod 307 always fit the surface of the protrusion 309, and the third connecting rod 307 swings to the right (such as Figure 5 ), since the third connecting rod 307 is slidably connected to the plate body 308 through the slide groove, the third connecting rod 307 will not get stuck with the plate body 308 when driving it to move, and the plate body 308 pushes the connector 4 onto the roller 305, and the connector 305 is introduced onto the conveyor belt 9 along with the roller 305, and the conveyor belt 9 is started;
[0032] When the connector 4 is conveyed away, the next conveyor 4 will fall on the upper end of the plate 308. Since the height of the plate 308 is slightly lower than the lower end of the feed port 11, when the plate 308 is reset, the connector 4 will only leak out of the feed port 11, and the feed port 11 will prevent the connector 4 from following the movement of the plate 308. After the protrusion 309 rotates one circle, the surface of the protrusion 309 fits with the third connecting rod 307 again, and the protrusion 306 drives the third connecting rod 307 to move to the left. At this time, the spring 306 The third connecting rod 307 drives the plate 308 to reset. As the upper end of the plate 308 is separated from the plate 308, the connector 4 completely falls on the first shell 201. Then, the newly dropped connector 4 is transferred to the conveyor belt 9 in the above manner. The above manner is a loading process of the machine. In this process, the worker does not need to place the connector 4 on the conveyor belt 9 all the time. The connector 4 can be placed in the feed port 11 and finally transported in sequence. After the connector 4 is transported, the second motor 302 is turned off.
[0033] Connect the computer to the HDMI interface and the power supply interface on the surface of the connector 4. The power supply interface provides power to the camera 6 and transmits data. The camera 6 can transmit the content recorded on the screen of the optical detector 7 to the computer. Connect the external power supply of the optical detector 7 and start it. The optical detector 7 detects the connector 4 on the conveyor belt 9. The computer is connected to the HDMI interface 6 for comparison with the qualified connector 4. Through the above method, the detection of the connector 4 is completed. After the detection is completed, the connector 4 proceeds to the next process along the conveyor belt 9, and then the optical detector 7 and the conveyor belt 9 are turned off.
[0034] Unqualified connector 4 collection process:
[0035] When an unqualified connector 4 is encountered, the external power supply of the first motor 202 is turned on and started, the first motor 202 drives the worm 203 to rotate, the worm 203 drives the worm wheel 204 to rotate, the worm wheel 204 drives the first connecting rod 205 to rotate, the first connecting rod 205 drives the second connecting rod 206 to move, and the second connecting rod 206 drives the gear 207 to move to the right (such as Figure 3 ), the upper end of the gear 207 meshes with the teeth on the surface of the first shell 201, and when the second connecting rod 206 drives the gear 207 to move to the right, the gear 207 rotates counterclockwise together, and the gear 207 drives the rack 208 to move. The surface of the rack 208 fits with the unqualified connector 4 and pushes it from the conveyor belt 9 to the second box body 10. After the rack pushes the unqualified connector 4 into the second box body 10, the first motor 202 is reversed in the above manner to drive the rack 208 to reset. After the rack 208 is reset, the first motor 202 is turned off, and the collection of the unqualified connector 4 is completed in the above manner.
[0036] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A connector assembly product qualification detection mechanism, comprising a base (8), Features: A connector loading mechanism (3) is provided at the left end of the base (8), and a connector pushing mechanism (2) is provided at the right end of the base (8). The surface of the base (8) is fixedly connected to the first box (1), and the first box (1) is fixedly connected to the connector (5) via a bracket. The top of the connector (5) is provided with an HDMI interface and a power supply interface, and the bottom of the connector (5) is provided with a camera (6). The outer wall of the first box (1) is fixedly connected to the optical detector (7), and a conveyor belt (9) is provided on the surface of the base (8). The connector pushing mechanism (2) comprises a first shell (201), and the first shell (201) is fixedly connected to the base (8) via a bracket, and the first shell (201) is fixedly connected to the first motor (202) via a bracket, and the output shaft of the first motor (202) is rotatably connected to the first shell (201) via a bearing. The output shaft of the first motor (202) is fixedly connected to the worm (203), the worm (203) is rotationally connected to the first housing (201) via a bearing, the surface of the worm (203) is fixedly connected to the worm wheel (204), the protruding portion of the surface of the worm wheel (204) is fixedly connected to two first connecting rods (205), the two first connecting rods (205) are rotationally connected to the first housing (201) via a bearing, the first connecting rod (205) is movably connected to one end of the second connecting rod (206) via a pin shaft, the other end of the second connecting rod (206) is movably connected to a gear (207) via a pin shaft, the gear (207) is meshed with teeth on the surface of the first housing (201), the other end of the gear (207) is meshed with a rack (208), and the rack (208) is slidably connected to the first housing (201) via a slide groove.
2. A connector assembly product qualification testing mechanism according to claim 1, Features: A rubber layer is provided on the surface of the rack (208), and an outer wall of the rack (208) passes through the base (8).
3. A connector assembly product qualification testing mechanism according to claim 2, Features: The connector feeding mechanism (3) comprises a second shell (301), the surface of the second shell (301) is fixedly connected to the base (8), the second shell (301) is fixedly connected to the second motor (302) via a bracket, the output shaft of the second motor (302) is rotationally connected to the second shell (301) via a bearing, the output shaft of the second motor (302) is fixedly connected to the first sprocket (303), the first sprocket (303) is rotationally connected to the second sprocket (310) via a chain (304), the surface of the first sprocket (303) is fixedly connected to the roller (305), and the surface of the second sprocket (310) is fixedly connected to the roller (305). The second sprocket (310) is rotatably connected to the second housing (301) via a bearing, the surface of the protrusion (309) is in contact with the third connecting rod (307), the middle end of the third connecting rod (307) is fixedly connected to one end of the spring (306), the other end of the spring (306) is fixedly connected to the second housing (301), one end of the third connecting rod (307) is movably connected to the second housing (301) via a pin, the other end of the third connecting rod (307) is slidably connected to the plate body (308) via a slide groove, and the plate body (308) is slidably connected to the second housing (301) via the slide groove.
4. A connector assembly product qualification testing mechanism according to claim 3, Features: A feed port (11) is provided on the surface of the second shell (301), and the surface of the second shell (301) is in contact with the connector (4).
5. A connector assembly product qualification testing mechanism according to claim 4, Features: The outer wall of the feed port (11) is fitted with a plurality of connectors (4), a screen is provided on the surface of the optical detector (7), and the outer wall of the base (8) is fixedly connected to the second box body (10).
