Cleaning device for negative pressure pipeline
Through the automated negative pressure pipeline cleaning device, the non-manual contact cleaning process is achieved by using positive pressure and negative pressure regulators, which solves the problems of low cleaning efficiency and safety hazards in the prior art, and improves the cleaning convenience and safety.
Patent Information
- Application Number
- CN202420389600.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the prior art, the cleaning of negative pressure pipelines requires manual operation, resulting in high labor intensity, low efficiency, and high corrosion of the cleaning agent, which poses safety hazards.
A negative pressure pipeline cleaning device including a support frame, liquid storage tank, air pressure adjustment mechanism and control module is designed. The cleaning agent is automatically pushed into or suctioned through positive and negative pressure regulators to achieve cleaning without manual direct contact. process.
It improves the convenience and efficiency of negative pressure pipeline cleaning, reduces the risk of operators being damaged by corrosive agents, and reduces the need for manual operation.
Smart Images

Figure CN222132877U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery production equipment, and in particular relates to a cleaning device for a negative pressure pipeline. Background Art
[0002] Battery formation equipment is a common equipment in the battery manufacturing process. The formation equipment is equipped with a negative pressure pipeline, which generally includes a negative pressure manifold, a multi-way negative pressure component (negative pressure cups, pipes, etc.) and multiple negative pressure nozzles. According to production needs, the negative pressure pipeline needs to be cleaned frequently.
[0003] In the prior art, the cleaning of the negative pressure pipeline requires manual cleaning of each negative pressure component and negative pressure nozzle separately, and the cleaning agent is corrosive to a certain extent. The staff also need to wear specific protective tools, which makes the cleaning operation troublesome, labor-intensive and low in cleaning efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a cleaning device for a negative pressure pipe in view of the above-mentioned existing technical problems, which achieves the effect of reducing manual operations and improving the cleaning efficiency of the negative pressure pipe.
[0005] In view of this, the utility model provides a cleaning device for a negative pressure pipeline, comprising:
[0006] Support frame;
[0007] A liquid storage tank, the liquid storage tank is mounted on the support frame, the liquid storage tank is provided with a connection port for inputting and outputting liquid, and the connection port can be communicated with a negative pressure pipeline of a formation device;
[0008] An air pressure regulating mechanism, the air pressure regulating mechanism is arranged on the support frame and is connected to the liquid storage tank, the air pressure regulating mechanism comprises a positive pressure regulator and a negative pressure regulator; the positive pressure regulator is used to make the liquid storage tank in a positive pressure state and push the liquid from the liquid storage tank through the connecting port to the negative pressure pipeline of the formation equipment, and the negative pressure regulator is used to make the liquid storage tank in a negative pressure state and suck the liquid from the negative pressure pipeline of the formation equipment through the connecting port into the liquid storage tank;
[0009] A control module is disposed on the support frame and is used to control the operation of the air pressure regulating mechanism and the opening and closing of the connecting port.
[0010] Furthermore, the liquid storage tank also includes:
[0011] A liquid level tube is arranged outside the liquid storage tank and is used to observe the liquid level in the liquid storage tank.
[0012] Furthermore, it also includes a heating module, which is arranged in the liquid storage tank and is used to heat the liquid in the liquid storage tank, and the heating module is also electrically connected to the control module.
[0013] Furthermore, the heating module also includes:
[0014] A temperature detection device is provided below the liquid height tube and is used to detect the temperature of the liquid in the liquid storage tank and feed back a detection signal to the control module.
[0015] Furthermore, the heating module also includes:
[0016] A temperature switch and a pressure relief valve are installed on the top of the liquid storage tank and are used to relieve the pressure of the liquid storage tank.
[0017] Furthermore, the positive pressure regulator comprises:
[0018] A positive pressure pipeline, the positive pressure pipeline is connected to the liquid storage tank;
[0019] A first pneumatic triplet, wherein the first pneumatic triplet is connected to the positive pressure pipeline;
[0020] A first control switch, which is installed on the positive pressure pipeline and controls the opening and closing of the positive pressure pipeline;
[0021] The negative pressure regulator comprises:
[0022] A negative pressure pipeline, the negative pressure pipeline is connected to the liquid storage tank;
[0023] A second pneumatic triplet, wherein the second pneumatic triplet is connected to the negative pressure pipeline;
[0024] a second control switch, which is installed on the negative pressure pipeline and controls the opening and closing of the negative pressure pipeline;
[0025] Wherein, the first control switch and the second control switch are both controlled by the control module.
[0026] Furthermore, it also includes:
[0027] A master control switch, the master control switch is used to simultaneously control the opening and closing of the first control switch and the second control switch;
[0028] Wherein, the master control switch is controlled by the control module.
[0029] Furthermore, it also includes:
[0030] A third control switch, disposed on the connection port and used to control the opening and closing of the connection port;
[0031] Wherein, the third control switch is controlled by the control module.
[0032] Furthermore, it also includes a manual control switch, which is used to control the opening and closing of the connecting port.
[0033] Furthermore, it also includes moving wheels, which are arranged at the bottom of the support frame.
[0034] The beneficial effects of the utility model are:
[0035] First, the negative pressure regulator is controlled by the operating module to pump the cleaning agent into the liquid storage tank, and then the positive pressure regulator is controlled to inject the cleaning agent into the negative pressure pipeline of the formation equipment, thereby cleaning the negative pressure pipeline. There is no need for operators to directly contact the negative pressure pipeline and the cleaning agent, which effectively improves the convenience of cleaning the negative pressure pipeline and reduces the risk of operators being corroded and injured by the cleaning agent. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a structural schematic diagram of the utility model;
[0037] Figure 2 It is a structural schematic diagram of the utility model from another perspective;
[0038] Figure 3 It is a structural schematic diagram of the utility model from another perspective;
[0039] The symbols in the figure are:
[0040] 1. Support frame; 2. Liquid storage tank; 3. Connection port; 4. Positive pressure regulator; 5. Negative pressure regulator; 6. Control module; 7. Touch screen; 8. Liquid height tube; 9. Heating resistance wire; 10. Temperature detection device; 11. Temperature switch; 12. Pressure relief valve; 13. First pneumatic triplet; 14. First control switch; 15. Second pneumatic triplet; 16. Second control switch; 17. Master control switch; 18. Third control switch; 19. Manual control switch; 20. Moving wheel. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0042] In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0043] Embodiment 1:
[0044] This embodiment provides a cleaning device for a negative pressure pipe, comprising:
[0045] Support frame 1;
[0046] A liquid storage tank 2, the liquid storage tank 2 is installed on the support frame 1, and the liquid storage tank 2 is provided with a connection port 3 for inputting and outputting liquid, and the connection port 3 can be connected to the negative pressure pipeline of the formation equipment;
[0047] An air pressure regulating mechanism, the air pressure regulating mechanism is arranged on the support frame 1 and is connected to the liquid storage tank 2, and the air pressure regulating mechanism includes a positive pressure regulator 4 and a negative pressure regulator 5; the positive pressure regulator 4 is used to make the liquid storage tank 2 in a positive pressure state and push the liquid from the liquid storage tank 2 through the connecting port 3 to the negative pressure pipeline of the formation equipment, and the negative pressure regulator 5 is used to make the liquid storage tank 2 in a negative pressure state and suck the liquid from the negative pressure pipeline of the formation equipment into the liquid storage tank 2 through the connecting port 3;
[0048] The control module 6 is disposed on the support frame 1 , and is used to control the operation of the air pressure regulating mechanism and the opening and closing of the connecting port 3 .
[0049] Furthermore, the cleaning device further comprises a touch screen 7 , which is electrically connected to the control module 6 and is used for an operator to set specific cleaning parameters.
[0050] In the present technical solution, both the positive pressure regulator 4 and the negative pressure regulator 5 are connected to an external gas source, and the liquid is a cleaning agent.
[0051] The starting operation of the cleaning device is as follows: first, connect the connecting port 3 of the liquid storage tank 2 and the cleaning agent tank. Since the positive pressure regulator 4 and the negative pressure regulator 5 are both connected to the liquid storage tank 2, and the operation of the positive pressure regulator 4 and the negative pressure regulator 5 is controlled by the control module 6, and the control module 6 is electrically connected to the touch screen 7, the negative pressure regulator 5 can be opened through the touch screen 7 to make the liquid storage tank 2 in a negative pressure state, so that the cleaning agent in the cleaning agent tank can be sucked into the liquid storage tank 2, and then the connecting port 3 is closed to store the cleaning agent in the liquid storage tank 2.
[0052] The cleaning work of the cleaning device is described as follows: the connecting port 3 is then connected to the negative pressure pipeline of the formation equipment. Since the opening and closing of the connecting port 3 is also controlled by the control module 6, the connecting port 3 and the positive pressure regulator 4 can be opened through the touch screen 7. The external air source transmits positive air pressure to the liquid storage tank 2 through the positive pressure regulator 4, and the cleaning agent in the liquid storage tank 2 is pushed from the connecting port 3 to the negative pressure pipeline. Then the connecting port 3 and the positive pressure regulator 4 are closed, and the cleaning agent is allowed to stand in the negative pressure pipeline to clean the negative pressure pipeline. After standing for a period of time, the connecting port 3 and the negative pressure regulator 5 are opened again, so that the liquid storage tank 2 is in a negative pressure state, so that the cleaning agent can be drawn back from the negative pressure pipeline into the liquid storage tank 2, thereby completing a whole cleaning process.
[0053] It is worth mentioning that the cleaning process can be set to perform multiple cycles, and the above actions can be repeated multiple times, thereby improving the cleaning effect of the negative pressure pipe.
[0054] Through this structural design, the cleaning agent is pumped into the liquid storage tank 2 by the negative pressure regulator 5, and then the cleaning agent is injected into the negative pressure pipeline of the formation equipment by the positive pressure regulator 4, so as to clean the negative pressure pipeline. There is no need for the operator to directly contact the negative pressure pipeline and the cleaning agent, which effectively improves the convenience of cleaning the negative pressure pipeline and reduces the risk of the operator being corroded and injured by the cleaning agent.
[0055] Embodiment 2:
[0056] This embodiment provides a cleaning device for a negative pressure pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0057] Furthermore, the liquid storage tank 2 also includes:
[0058] The liquid level tube 8 is arranged outside the liquid storage tank 2 and is used to observe the liquid level in the liquid storage tank 2 .
[0059] In the present technical solution, both ends of the liquid level tube 8 are connected to the interior of the liquid storage tank 2, and the liquid level tube 8 is vertically arranged on the outside of the liquid storage tank 2. The liquid height of the liquid level tube 8 is the same as the liquid height in the liquid storage tank 2. The liquid height in the liquid level tube 8 can be known by observing the liquid height in the liquid level tube 8.
[0060] This structural design makes it convenient for operators to observe the liquid height in the liquid storage tank 2, so as to timely pump cleaning agent into or out of the liquid storage tank 2 to prevent excessive or insufficient cleaning agent.
[0061] Embodiment 3:
[0062] This embodiment provides a cleaning device for a negative pressure pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0063] Furthermore, it also includes a heating module, which is arranged in the liquid storage tank 2 and is used to heat the liquid in the liquid storage tank 2, and the heating module is also electrically connected to the control module 6.
[0064] In the present technical solution, the heating module includes a heating resistor 9, which is arranged in the liquid storage tank 2 and electrically connected to the control module 6. When the liquid storage tank 2 stores cleaning agent, the heating resistor 9 is used to heat the liquid storage tank 2 to heat the cleaning agent. After the cleaning agent is heated to a certain temperature, the control module 6 disconnects the power supply of the heating resistor 9. Then the positive pressure regulator 4 is turned on to inject the heated cleaning agent in the liquid storage tank 2 into the negative pressure pipeline to clean the negative pressure pipeline.
[0065] Through this structural design, the cleaning agent in the liquid storage tank 2 is heated by the heating module to enhance the activity of the cleaning agent, thereby improving the cleaning effect of the cleaning agent on the negative pressure pipeline.
[0066] Embodiment 4:
[0067] This embodiment provides a cleaning device for a negative pressure pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0068] Furthermore, the heating module also includes a temperature detection device 10, which is arranged below the liquid height tube 8 and is used to detect the temperature of the liquid in the liquid storage tank 2 and feed back the detection signal to the control module 6.
[0069] Furthermore, the heating module further comprises a temperature switch 11 and a pressure relief valve 12 , and the temperature switch 11 and the pressure relief valve 12 are installed on the top of the liquid storage tank 2 for relieving the pressure of the liquid storage tank 2 .
[0070] In the present technical solution, the temperature detection device 10 can be a temperature probe, which is arranged on the outside of the liquid storage tube. It can detect the temperature of the cleaning agent in the liquid storage tank 2 and feed back the detected temperature value to the control module 6. When the detected temperature value reaches 45±3°C, the control module 6 will control the heating module to stop heating, and the heating module will complete its work.
[0071] A temperature switch 11 and a pressure relief valve 12 are provided on the liquid storage tank 2. When the temperature value detected by the temperature detection device 10 is outside the specified temperature, the control module 6 will forcibly disconnect the power supply of the heating module, and at the same time control the temperature switch 11 to open the pressure relief valve 12 to release pressure, thereby ensuring the safety inside the liquid storage tank 2.
[0072] Embodiment 5:
[0073] This embodiment provides a cleaning device for a negative pressure pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0074] Furthermore, the positive pressure regulator 4 comprises:
[0075] A positive pressure pipeline, the positive pressure pipeline is connected to the liquid storage tank 2;
[0076] A first pneumatic triplet 13, wherein the first pneumatic triplet 13 is connected to the positive pressure pipeline;
[0077] A first control switch 14, which is installed on the positive pressure pipeline and controls the opening and closing of the positive pressure pipeline;
[0078] The negative pressure regulator 5 comprises:
[0079] A negative pressure pipeline, the negative pressure pipeline is connected to the liquid storage tank 2;
[0080] A second pneumatic triplet 15, wherein the second pneumatic triplet 15 is connected to the negative pressure pipeline;
[0081] A second control switch 16, which is installed on the negative pressure pipeline and controls the opening and closing of the negative pressure pipeline;
[0082] The first control switch 14 and the second control switch 16 are both controlled by the control module 6 .
[0083] In the present technical solution, a positive pressure air inlet is provided on the first pneumatic triplet 13, a negative pressure air inlet is provided on the second pneumatic triplet 15, and pressure gauges are provided on both the first pneumatic triplet 13 and the second pneumatic triplet 15. The pipelines of the positive pressure air source and the pipelines of the negative pressure air source are respectively connected to the positive pressure air inlet and the negative pressure air inlet, and the air source pressure is observed on the pressure gauge. Generally, the negative pressure is -75±5KPa, and the positive pressure is 0.4Mpa-0.7Mpa. Under the premise that the air source pressure is sufficient, if the pressure on the gauge is insufficient or exceeds the tolerance, the corresponding first pneumatic triplet 13 and the second pneumatic triplet 15 can be adjusted respectively to adjust the pressure.
[0084] Then, the first control switch 14 and the second control switch 16 are controlled by the control module 6 to control the opening and closing of the positive pressure pipeline and the negative pressure pipeline respectively. When the first control switch 14 is closed and the second control switch 16 is opened, the negative pressure gas source is connected to the inside of the liquid storage tank 2, and the cleaning agent is drawn into the liquid storage tank 2; when the first control switch 14 is opened and the second control switch 16 is closed, the positive pressure gas source is connected to the inside of the liquid storage tank 2, and the cleaning agent in the liquid storage tank 2 is pumped into the negative pressure pipeline of the formation equipment.
[0085] Embodiment 6:
[0086] This embodiment provides a cleaning device for a negative pressure pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0087] Furthermore, it also includes a master control switch 17, and the master control switch 17 is used to simultaneously control the opening and closing of the first control switch 14 and the second control switch 16;
[0088] The master control switch 17 is controlled by the control module 6 .
[0089] In the present technical solution, a master control switch 17 controlled by the control module 6 is provided. When the master control switch 17 is turned off, the first control switch 14 and the second control switch 16 are both in a closed state; when the master control switch 17 is turned on, the first control switch 14 and the second control switch 16 are both in an open state, so that the opening and closing of the positive pressure pipeline and the negative pressure pipeline can be controlled respectively, thereby effectively enhancing the safety of the use of the positive pressure regulator 4 and the negative pressure regulator 5 and reducing the possibility of accidents.
[0090] Embodiment 7:
[0091] This embodiment provides a cleaning device for a negative pressure pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0092] Furthermore, it also includes a third control switch 18, which is arranged on the connection port 3 and is used to control the opening and closing of the connection port 3;
[0093] The third control switch 18 is controlled by the control module 6 .
[0094] In the present technical solution, a third control switch 18 is provided to control the opening and closing of the connection port 3, and then the third control switch 18 is manipulated by the control module 6, thereby realizing the automatic opening and closing of the connection port 3 on the liquid storage tank 2, thereby reducing the need for manual operation, alleviating the burden on the staff, and reducing the risk of human error.
[0095] Embodiment 8:
[0096] This embodiment provides a cleaning device for a negative pressure pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0097] Furthermore, a manual control switch 19 is included, and the manual control switch 19 is used to control the opening and closing of the connecting port 3.
[0098] In the present technical solution, the manual control switch 19 can be used when the automatic system fails or manual intervention is required. At the same time, the provision of the manual control switch 19 also provides a manual operation option to ensure that effective control can still be performed when needed.
[0099] Embodiment 9:
[0100] This embodiment provides a cleaning device for a negative pressure pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0101] Furthermore, it also includes a moving wheel 20, and the moving wheel 20 is arranged at the bottom of the support frame 1.
[0102] In the present technical solution, the movable wheels 20 are provided to make the cleaning device as a whole movable, so that it can be easily moved or adjusted in the workplace, thereby enhancing flexibility and facilitating use.
[0103] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the inspiration of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. A cleaning device for a negative pressure pipe, It is characterized in that include: Support frame (1); A liquid storage tank (2), the liquid storage tank (2) being mounted on the support frame (1), the liquid storage tank (2) being provided with a connection port (3) for inputting and outputting liquid, the connection port (3) being communicable with a negative pressure pipeline of a chemical formation device; An air pressure regulating mechanism, the air pressure regulating mechanism is arranged on the support frame (1) and is in communication with the liquid storage tank (2), the air pressure regulating mechanism comprising a positive pressure regulator (4) and a negative pressure regulator (5); the positive pressure regulator (4) is used to make the liquid storage tank (2) in a positive pressure state and push the liquid from the liquid storage tank (2) through the connecting port (3) into the negative pressure pipeline of the formation equipment, and the negative pressure regulator (5) is used to make the liquid storage tank (2) in a negative pressure state and suck the liquid from the negative pressure pipeline of the formation equipment into the liquid storage tank (2) through the connecting port (3); A control module (6), the control module (6) being arranged on the support frame (1), and the control module (6) being used to control the operation of the air pressure regulating mechanism and the opening and closing of the connecting port (3).
2. A cleaning device for a negative pressure pipe according to claim 1, It is characterized in that The liquid storage tank (2) further comprises: A liquid level tube (8), the liquid level tube (8) is arranged outside the liquid storage tank (2) and is used to observe the liquid level in the liquid storage tank (2).
3. A cleaning device for a negative pressure pipe according to claim 2, It is characterized in that It also comprises a heating module, which is arranged in the liquid storage tank (2) and is used to heat the liquid in the liquid storage tank (2), and the heating module is also electrically connected to the control module (6).
4. A cleaning device for a negative pressure pipe according to claim 3, It is characterized in that The heating module also includes: A temperature detection device (10) is arranged below the liquid height tube (8) and is used to detect the temperature of the liquid in the liquid storage tank (2) and feed back a detection signal to the control module (6).
5. A cleaning device for a negative pressure pipe according to claim 3, It is characterized in that The heating module also includes: A temperature switch (11) and a pressure relief valve (12), wherein the temperature switch (11) and the pressure relief valve (12) are installed on the top of the liquid storage tank (2) and are used to relieve the pressure of the liquid storage tank (2).
6. A cleaning device for a negative pressure pipe according to claim 1, It is characterized in that The positive pressure regulator (4) comprises: A positive pressure pipeline, the positive pressure pipeline being in communication with the liquid storage tank (2); A first pneumatic triplet (13), wherein the first pneumatic triplet (13) is connected to the positive pressure pipeline; A first control switch (14), the first control switch (14) being installed on the positive pressure pipeline and controlling the opening and closing of the positive pressure pipeline; The negative pressure regulator (5) comprises: A negative pressure pipeline, the negative pressure pipeline being in communication with the liquid storage tank (2); A second pneumatic triplet (15), wherein the second pneumatic triplet (15) is connected to the negative pressure pipeline; A second control switch (16), the second control switch (16) being installed on the negative pressure pipeline and controlling the opening and closing of the negative pressure pipeline; Wherein, the first control switch (14) and the second control switch (16) are both controlled by the control module (6).
7. A cleaning device for a negative pressure pipe according to claim 6, It is characterized in that Also includes: A master control switch (17), the master control switch (17) being used to simultaneously control the opening and closing of the first control switch (14) and the second control switch (16); Wherein, the master control switch (17) is controlled by the control module (6).
8. A cleaning device for a negative pressure pipe according to claim 1, It is characterized in that Also includes: A third control switch (18), arranged on the connection port (3) and used to control the opening and closing of the connection port (3); Wherein, the third control switch (18) is controlled by the control module (6).
9. A cleaning device for a negative pressure pipe according to claim 1, It is characterized in that It also comprises a manual control switch (19), wherein the manual control switch (19) is used to control the opening and closing of the connection port (3).
10. A cleaning device for a negative pressure pipe according to claim 1, It is characterized in that It also comprises a moving wheel (20), wherein the moving wheel (20) is arranged at the bottom of the supporting frame (1).
