Vertical numerical control lathe for forging part machining

By designing an automatic adjustment clamping mechanism and debris collection system on a vertical CNC lathe, the problems of special-shaped forging parts and debris management are solved, and processing stability and accuracy are improved.

CN222133475UActive Publication Date: 2024-12-10QINGDAO YIKAI HEAVY FORGING CO LTD
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Patent Information

Application Number
CN202420857578.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-10
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing vertical CNC lathes are difficult to effectively fix special-shaped forging parts, resulting in unstable processing and affecting the processing quality. Too much debris during the processing process will affect subsequent processing.

Method used

A clamping mechanism including a rotary disc, ball, rotary column, connecting rod and limit frame is designed to automatically adjust the clamping of special-shaped forgings, and collect and clean debris through components such as drying boxes, collection boxes and water pumps.

Benefits of technology

It realizes stable clamping of special-shaped forging parts, expands the scope of application of the equipment, and improves processing accuracy and environmental cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of vertical lathe machining and production, and discloses a vertical numerical control lathe for forging part machining, which comprises a cabinet body, a motor is arranged in the cabinet body, the output end of the motor is fixedly connected with a turntable, a groove is formed in the cabinet body, balls are arranged on the outer wall of the turntable, a first rotating column is rotatably connected in the cabinet body, and a second rotating column is rotatably connected in the cabinet body. A connecting rod is fixedly connected to the outer wall of the first rotating column, a limiting frame is slidably connected to the outer wall of the connecting rod, a second rotating column is rotatably connected to the interior of the limiting frame and rotatably connected to the interior of the rotating disc, a rolling wheel is arranged at one end of the connecting rod, and a machining assembly is arranged at the top of the cabinet body. According to the special-shaped forging piece clamping device, the effect of clamping special-shaped forging pieces is achieved through cooperation of the first rotating column, the connecting rod, the idler wheels and other components, the problem that the device can only clamp forging pieces of a single shape and specification is solved, and then the application range of the device is widened.
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Description

Technical Field

[0001] The utility model relates to the field of vertical lathe processing and production, in particular to a vertical CNC lathe for processing forged parts. Background Art

[0002] Forgings are parts made by heating the metal to a certain temperature and applying pressure to make it plastically deform in the mold. These parts usually have high strength, wear resistance and excellent mechanical properties. In order to speed up the processing efficiency of forgings, we generally use vertical CNC lathes to automatically control the movement of tools on the workpiece through computer control systems, so as to achieve precise control of part accuracy, improve production efficiency, and provide more flexibility and automation for the processing of workpieces. The application of this technology not only improves production efficiency, but also improves processing quality and working environment.

[0003] However, the existing vertical CNC lathes often need to fix the forgings during processing. Generally, the push plates on both sides can only be used to fix the forgings of certain specifications. When fixing some special-shaped forgings, the original fixing structure cannot achieve the desired effect. As a result, the forgings cannot be well stabilized during processing, which may affect the processing quality of the forgings. Summary of the invention

[0004] In order to make up for the above shortcomings, the utility model provides a vertical CNC lathe for processing forged parts, aiming to improve the problem that the equipment cannot perform clamping processing on special-shaped forged parts.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a vertical CNC lathe for processing forged parts, comprising a cabinet, a motor is arranged inside the cabinet, a turntable is fixedly connected to the output end of the motor, a groove is opened inside the cabinet, a ball bearing is arranged on the outer wall of the turntable, a rotating column 1 is rotatably connected inside the cabinet, a connecting rod is fixedly connected to the outer wall of the rotating column 1, the outer wall of the connecting rod is slidably connected to a limit frame, a rotating column 2 is rotatably connected inside the limit frame, the rotating column 2 is rotatably connected to the inside of the turntable, a roller is arranged at one end of the connecting rod, and a processing component is arranged on the top of the cabinet.

[0006] As a further description of the above technical solution:

[0007] The processing assembly comprises a fixing plate, the fixing plate is fixedly connected to the inside of the cabinet, and a processing mechanism is arranged inside the fixing plate.

[0008] As a further description of the above technical solution:

[0009] A drying box is fixedly connected to one side of the cabinet, and a collecting box is fixedly connected to the top of the cabinet.

[0010] As a further description of the above technical solution:

[0011] A storage plate is slidably connected inside the drying box, and a handle is fixedly connected to one side of the storage plate.

[0012] As a further description of the above technical solution:

[0013] A drawer is slidably connected inside the collection box.

[0014] As a further description of the above technical solution:

[0015] A water tank is fixedly connected to the other side of the cabinet, and a water pump is arranged inside the water tank.

[0016] As a further description of the above technical solution:

[0017] The output end of the water pump is fixedly connected with a flushing nozzle, and the flushing nozzle passes through the cabinet and extends to the outside.

[0018] As a further description of the above technical solution:

[0019] A water injection pipe is arranged on one side of the water tank.

[0020] The utility model has the following beneficial effects:

[0021] In the utility model, firstly, the effect of clamping special-shaped forgings is achieved through the cooperation between the rotating column, the connecting rod and the roller, etc., which solves the problem that the equipment can only clamp forgings of a single shape and specification, thereby improving the application range of the equipment.

[0022] In the utility model, the drying box, the collecting box, the water pump and other components cooperate to collect the debris during processing, solve the problem that too much debris will affect subsequent processing, and thus improve the processing accuracy of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional diagram of a vertical CNC lathe for machining forged parts proposed by the utility model;

[0024] Figure 2 This is a cross-sectional view of a cabinet and a water tank of a vertical CNC lathe for forging processing proposed by the utility model;

[0025] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0026] Legend:

[0027] 1. Cabinet; 2. Motor; 3. Turntable; 4. Rotary column 1; 5. Connecting rod; 6. Limiting frame; 7. Rotary column 2; 8. Roller; 9. Drawer; 10. Storage board; 11. Drying box; 12. Collection box; 13. Handle; 14. Fixed plate; 15. Processing mechanism; 16. Water tank; 17. Water filling pipe; 18. Water pump; 19. Flushing nozzle; 20. Groove; 21. Ball. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Reference Figure 1-Figure 3 The utility model provides an embodiment: a vertical CNC lathe for forging processing, including a cabinet 1, a motor 2 is arranged inside the cabinet 1, a turntable 3 is fixedly connected to the output end of the motor 2, a groove 20 is opened inside the cabinet 1, and a ball 21 is arranged on the outer wall of the turntable 3. A rotating column 4 is rotatably connected inside the cabinet 1, and a connecting rod 5 is fixedly connected to the outer wall of the rotating column 4. The outer wall of the connecting rod 5 is slidably connected to a limited position frame 6, and a rotating column 2 7 is rotatably connected inside the limiting frame 6. The rotating column 2 7 is rotatably connected inside the turntable 3, and a roller 8 is arranged at one end of the connecting rod 5. A processing assembly is arranged on the top of the cabinet 1, and the processing assembly includes a fixed plate 14, and the fixed plate 14 is fixedly connected to the inside of the cabinet 1, and a processing mechanism 15 is arranged inside the fixed plate 14;

[0030] Specifically, in the process of stabilizing the special-shaped forgings by the equipment, the forgings are first placed in the cabinet 1, and then the motor 2 is started so that the motor 2 can drive the turntable 3 to rotate. The ball 21 on the turntable 3 plays a role in reducing the rotational friction, thereby helping the turntable 3 to rotate smoothly. In this way, the rotation of the turntable 3 will cause the position of the rotating column 2 7 to change, and then the connecting rod 5 will change its angle with the rotating column 1 4 as the center; through this process, the angle change of the connecting rod 5 will cause the limit frame 6 to adjust its position following the direction change of the connecting rod 5, so that the connecting rod 5 can stably clamp the special-shaped forgings to ensure that they remain stable during the processing. Subsequently, the forgings are processed by the processing mechanism 15 to complete the entire processing process; the design structure of this equipment enables it to have certain automation and adjustment functions when stabilizing special-shaped forgings.

[0031] A drying box 11 is fixedly connected to one side of the cabinet 1, a collecting box 12 is fixedly connected to the top of the cabinet 1, a storage plate 10 is slidably connected inside the drying box 11, a handle 13 is fixedly connected to one side of the storage plate 10, a drawer 9 is slidably connected inside the collecting box 12, a water tank 16 is fixedly connected to the other side of the cabinet 1, a water pump 18 is arranged inside the water tank 16, a flushing nozzle 19 is fixedly connected to the output end of the water pump 18, the flushing nozzle 19 passes through the cabinet 1 and extends to the outside, and a water injection pipe 17 is arranged on one side of the water tank 16;

[0032] Specifically, after the processing is completed, processing debris may remain in the cabinet 1. At this time, the clean water in the water tank 16 is pumped out through the water pump 18, and the clean water is sprayed and cleaned on the processing area of ​​the cabinet 1 through the flushing nozzle 19 to ensure the cleaning effect. In this way, the processing debris will be flushed into the drying box 11; in the drying box 11, the debris is placed on the storage plate 10 and dried by the electric heating wire in the drying box 11. In this process, water will directly drip into the holes on the storage plate 10 to ensure smooth drainage. After the drying is completed, the storage plate 10 can be pulled out by pulling the handle 13, so that the debris is squeezed and falls into the drawer 9; finally, the drawer 9 is pulled out from the collection box 12 to complete the collection of debris, thereby maintaining the cleanliness of the equipment and providing a good operating environment for subsequent work.

[0033] Working principle: When the equipment stabilizes the special-shaped forging, the forging is first placed in the cabinet 1. At this time, the motor 2 is started so that the motor 2 can drive the turntable 3 to rotate. The corresponding ball 21 can reduce the rotation friction of the turntable 3, thereby changing the position of the turntable 3 driving the rotating column 2 7, so that the connecting rod 5 changes its angle with the rotating column 1 4 as the center, and then the limit frame 6 changes with the direction of the connecting rod 5, so that the connecting rod 5 can stably clamp the special-shaped forging, and then the forging is processed by the processing mechanism 15. However, after processing, processing residues may remain in the cabinet 1. At this time, clean water in the water tank 16 is extracted through the water pump 18, and the processing area of ​​the cabinet 1 is sprayed and cleaned through the flushing nozzle 19, so that the debris is flushed into the drying box 11, placed on the storage plate 10, and dried by the electric heating wire in the drying box 11. Water will directly fall into the holes of the storage plate 10. After drying, the storage plate 10 can be pulled out by pulling the handle 13, so that the debris is squeezed and falls into the drawer 9, and then the drawer 9 is pulled out from the collection box 12 to complete the collection effect.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A vertical CNC lathe for forging processing, comprising a cabinet (1), characterized in that: A motor (2) is arranged inside the cabinet (1), and a turntable (3) is fixedly connected to the output end of the motor (2). A groove (20) is provided inside the cabinet (1), and a ball bearing (21) is provided on the outer wall of the turntable (3). A first turntable (4) is rotatably connected inside the cabinet (1), and a connecting rod (5) is fixedly connected to the outer wall of the first turntable (4). The outer wall of the connecting rod (5) is slidably connected to a limit frame (6). A second turntable (7) is rotatably connected inside the limit frame (6), and the second turntable (7) is rotatably connected inside the turntable (3). A roller (8) is provided at one end of the connecting rod (5), and a processing component is provided on the top of the cabinet (1).

2. A vertical CNC lathe for forging processing according to claim 1, characterized in that: The processing assembly comprises a fixing plate (14), the fixing plate (14) being fixedly connected to the interior of the cabinet (1), and a processing mechanism (15) being arranged inside the fixing plate (14).

3. A vertical CNC lathe for forging processing according to claim 1, characterized in that: A drying box (11) is fixedly connected to one side of the cabinet (1), and a collecting box (12) is fixedly connected to the top of the cabinet (1).

4. A vertical CNC lathe for forging processing according to claim 3, characterized in that: A storage plate (10) is slidably connected inside the drying box (11), and a handle (13) is fixedly connected to one side of the storage plate (10).

5. The vertical CNC lathe for forging processing according to claim 3, characterized in that: A drawer (9) is slidably connected inside the collection box (12).

6. The vertical CNC lathe for forging processing according to claim 1, characterized in that: A water tank (16) is fixedly connected to the other side of the cabinet (1), and a water pump (18) is arranged inside the water tank (16).

7. A vertical CNC lathe for forging processing according to claim 6, characterized in that: The output end of the water pump (18) is fixedly connected to a flushing nozzle (19), and the flushing nozzle (19) passes through the cabinet (1) and extends to the outside.

8. The vertical CNC lathe for forging processing according to claim 6, characterized in that: A water injection pipe (17) is provided on one side of the water tank (16).