Pickled vegetable feeding gear repairing device
Through the design of the gear repair device for feeding pickles, the problem of unstable manual grinding after the gear teeth is broken is solved, and the high accuracy and efficiency of gear repair is achieved, ensuring the continuity and efficiency of pickles production.
Patent Information
- Application Number
- CN202420851574.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the production process of pickles, manual grinding of gears after the teeth are broken is unstable, which affects the repair accuracy, leads to unstable equipment operation and reduces production efficiency.
A pickle feeding gear repair device is designed, including a rack, fixing disk, grinding box, grinding plate, grinding mechanism, fixing mechanism and replenishing mechanism. Through the cooperation of these components, stable grinding and fixing of the welded gears is achieved. , improve repair accuracy and efficiency.
It improves the accuracy and stability of gear repair, enhances the strength of broken teeth welding, ensures smooth operation of equipment, and improves the efficiency of pickle production.
Smart Images

Figure CN222133983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear repair, in particular to a pickle feeding gear repair device. Background Art
[0002] Pickles are made from fresh vegetables, which are pickled with salt to make pickle dough. The excess brine (salt) in the pickle dough is then squeezed or soaked in water to reduce the salt content of the pickle dough. This reduces the salt content of the pickle dough, and then the pickle is made with different sauces (yellow sauce, sweet bean sauce, etc.) or soy sauce so that the sugar, amino acids, and aroma in the sauce can penetrate into the pickle dough, making it delicious, nutritious, appetizing, and easy to preserve.
[0003] During the production process of pickles in the factory production line, the gears inside the production equipment will suffer various damages due to improper design, manufacturing errors, poor assembly, or operation under inappropriate conditions. Gear breakage is inevitable during long-term operation. When it is difficult to replace the gear with a new one immediately after the gear is broken, in order not to delay the production of pickles, the broken gear needs to be repaired. The existing repair method usually welds the broken gear at the position where the gear is broken, and the operator grinds the weld after welding. However, when the operator manually grinds the gear, the shaking of the hand and the grinder can easily affect the accuracy of the gear repair. After the gear with reduced accuracy is reinstalled, it is difficult to ensure the smooth operation of the equipment during use, which can easily cause the gear to break again, thereby easily affecting the use of the equipment and reducing the production efficiency of pickles. Utility Model Content
[0004] The utility model provides a pickle feeding gear repairing device, which solves the problem in the related art that when grinding the welded gear, the shaking of the hands and the grinder easily affects the gear repairing accuracy, easily affects the use of the equipment, and reduces the production efficiency of the pickles.
[0005] The technical solution of the utility model is as follows: a pickle feeding gear repair device, comprising: a frame, a fixing plate, a grinding box, a grinding plate, a grinding mechanism, a fixing mechanism and a supplementing mechanism;
[0006] The fixed plate is arranged in the frame;
[0007] The polishing box is arranged in the frame, and two adjustment ports are provided on the polishing box;
[0008] There are two grinding plates, and the two grinding plates are respectively arranged in the two adjustment ports;
[0009] The grinding mechanism is arranged in the frame and is used for grinding the gears;
[0010] The fixing mechanism is arranged in the frame and is used to fix the gear;
[0011] The supplementary mechanism is arranged in the frame and is used for supplementing materials when the gears are welded.
[0012] Preferably, the grinding mechanism comprises: a fixed frame, a slider, an adjusting rod, a driving frame, a first electric cylinder, a lifting assembly and a driving assembly;
[0013] The fixing frame is arranged in the frame;
[0014] The slider is slidably arranged in the fixed frame, and the polishing box is fixedly connected to the slider;
[0015] There are two adjusting rods, and the two adjusting rods are rotatably arranged on the two grinding plates respectively;
[0016] The driving frame is rotatably arranged between the two adjusting rods;
[0017] The first electric cylinder is arranged on the polishing box, and the output end of the first electric cylinder is fixedly connected to the driving frame;
[0018] The lifting assembly is arranged in the frame and is used to drive the fixed frame to move up and down;
[0019] The driving assembly is arranged on the fixing frame and is used for driving the grinding box to move.
[0020] Furthermore, the fixing mechanism comprises: a support frame, a rotating gear, a driving gear, a first motor, a clamping plate and a second electric cylinder;
[0021] The support frame is fixedly connected in the frame;
[0022] The rotating plate is rotatably arranged on the supporting frame;
[0023] The rotating gear is arranged on the fixed plate;
[0024] The driving gear is rotatably arranged on the support frame, and the driving gear is meshed with the rotating gear;
[0025] The first motor is arranged on the support frame, and the output end of the first motor passes through the support frame and is fixedly connected to the driving gear;
[0026] The clamping plate is arranged in the frame;
[0027] The second electric cylinder is arranged in the frame, and the output end of the second electric cylinder is fixedly connected to the clamping plate.
[0028] Furthermore, the replenishing mechanism includes: a rotating shaft, replenishing material, a conveying tube rack, a conveying wheel and a second motor;
[0029] The rotating shaft is rotatably arranged in the frame;
[0030] The supplementary material is wound around the rotating shaft;
[0031] The conveying pipe rack is fixedly connected in the frame, and one end of the supplementary material is placed in the conveying pipe rack;
[0032] There are two conveying wheels, both of which are rotatably arranged on the conveying pipe frame, and one end of the supplementary material is placed between the two conveying wheels;
[0033] The second motor is arranged on the conveying pipe rack, and the output end of the second motor is fixedly connected to one of the conveying wheels.
[0034] As a further solution of the present application, the driving assembly includes: a moving block, a swing frame and a third motor;
[0035] The moving block is slidably arranged on the sliding block;
[0036] The swing frame is rotatably arranged on the fixed frame, and the bottom end of the swing frame is rotatably connected to the moving block;
[0037] The third motor is arranged on the fixed frame, and the output end of the third motor is fixedly connected to the swing frame.
[0038] As a further solution of the present application, the lifting assembly includes: a lifting plate, a lifting screw and a fourth motor;
[0039] The lifting plate is slidably arranged in the frame, and the fixing frame is fixedly connected to the lifting plate;
[0040] The lifting screw is rotatably arranged in the frame, the lifting plate is provided with a screw hole, and the lifting screw is threadedly connected in the screw hole;
[0041] The output end of the fourth motor passes through the frame and is fixedly connected to the lifting screw.
[0042] The working principle and beneficial effects of the utility model are:
[0043] 1. In the utility model, the grinding mechanism is arranged to facilitate stable and rapid grinding of the welded gears, thereby improving the efficiency of gear repair.
[0044] 2. In the utility model, the fixing mechanism is provided to facilitate the fixing of the gear during grinding, thereby improving the stability of the gear during grinding.
[0045] 3. In the utility model, by setting up the supplementary mechanism, it is convenient to supplement the welding part when welding the broken teeth, thereby improving the strength of the broken tooth welding.
[0046] 4. In the utility model, through the coordination among the frame, the fixed disk, the grinding box, the grinding plate, the grinding mechanism, the fixing mechanism and the supplementary mechanism, it is convenient to improve the strength of the broken tooth welding, and improve the stability and flatness of the gear repair grinding, improve the accuracy of the gear repair, not easily affect the use of the equipment, and improve the efficiency of pickle production. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0048] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0049] Figure 2 It is a structural schematic diagram of the utility model as a whole from another angle;
[0050] Figure 3 It is a structural schematic diagram of the grinding mechanism of the utility model;
[0051] Figure 4 It is a schematic structural diagram of a grinding box, a grinding plate, an adjusting rod, a driving frame and a first electric cylinder of the utility model.
[0052] In the figure: 1. frame; 2. fixed plate; 3. grinding box; 4. grinding plate; 5. fixed frame; 6. slider; 7. adjusting rod; 8. driving frame; 9. first electric cylinder; 10. supporting frame; 11. rotating gear; 12. driving gear; 13. first motor; 14. clamping plate; 15. second electric cylinder; 16. rotating shaft; 17. replenishing material; 18. conveying pipe frame; 19. conveying wheel; 20. second motor; 21. moving block; 22. swing frame; 23. third motor; 24. lifting plate; 25. lifting screw; 26. fourth motor. DETAILED DESCRIPTION
[0053] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0054] like Figure 1~Figure 4As shown, this embodiment proposes a pickle feeding gear repair device, including: a frame 1, a fixed disk 2, a grinding box 3, a grinding plate 4, a grinding mechanism, a fixing mechanism and a supplementing mechanism, the fixed disk 2 is arranged in the frame 1, the grinding box 3 is arranged in the frame 1, two adjustment ports are opened on the grinding box 3, and two grinding plates 4 are provided, and the two grinding plates 4 are respectively arranged in the two adjustment ports. Through the coordination among the frame 1, the fixed disk 2, the grinding box 3, the grinding plate 4, the grinding mechanism, the fixing mechanism and the supplementing mechanism, it is convenient to improve the strength of the broken tooth welding, and improve the stability and flatness of the gear repair grinding, improve the accuracy of the gear repair, not easily affect the use of the equipment, and improve the efficiency of the pickle production.
[0055] Wherein, the grinding mechanism is arranged in the frame 1, and is used for grinding the gear. The grinding mechanism includes: a fixed frame 5, a slider 6, an adjusting rod 7, a driving frame 8, a first electric cylinder 9, a lifting assembly and a driving assembly. The fixed frame 5 is arranged in the frame 1, and the slider 6 is slidably arranged in the fixed frame 5. The grinding box 3 is fixedly connected to the slider 6. There are two adjusting rods 7. The two adjusting rods 7 are respectively rotatably arranged on the two grinding plates 4. The driving frame 8 is rotatably arranged between the two adjusting rods 7. The first electric cylinder 9 is arranged on the grinding box 3, and the output end of the first electric cylinder 9 is fixedly connected to the driving frame 8. The lifting assembly is arranged in the frame 1, and is used to drive the fixed frame 5 to move up and down. The driving assembly is arranged on the fixed frame 5, and is used to drive the grinding box 3 to move. The driving assembly includes: a moving block 21, a swinging frame 22 and a third motor 23. The moving block 21 is slidably arranged on the slider 6, and the swinging frame 22 is rotatably arranged on the fixed frame 5. The bottom end of the swinging frame 22 is rotatably connected to the moving block 21. The third motor 23 is arranged on the fixed frame 5, and the output end of the third motor 23 is fixedly connected to the swinging frame 22 The lifting assembly includes: a lifting plate 24, a lifting screw 25 and a fourth motor 26. The lifting plate 24 is slidably arranged in the frame 1, the fixing frame 5 is fixedly connected to the lifting plate 24, the lifting screw 25 is rotatably arranged in the frame 1, a screw hole is opened on the lifting plate 24, and the lifting screw 25 is threadedly connected in the screw hole. The output end of the fourth motor 26 passes through the frame 1 and is fixedly connected to the lifting screw 25. Specifically, the lifting screw 25 is driven to rotate by the fourth motor 26 arranged on the frame 1, and the lifting screw 25 drives the lifting plate when rotating. 24 is used to adjust the grinding height, and then the driving frame 8 is driven to descend by the first electric cylinder 9 arranged on the grinding box 3. When the driving frame 8 descends, it drives the adjusting rod 7 to support the grinding plate 4 to adjust the grinding width, and then the swing frame 22 is driven to rotate by the third motor 23 arranged on the fixed frame 5. When the swing frame 22 rotates, it drives the moving block 21 to move on the slider 6, and drives the slider 6 to slide in the fixed frame 5, thereby driving the grinding box 3 to perform a cyclic reciprocating motion, and then the welded gear is stably ground.
[0056] Among them, the fixing mechanism is arranged in the frame 1, which is used to fix the gear. The fixing mechanism includes: a support frame 10, a rotating gear 11, a driving gear 12, a first motor 13, a clamping plate 14 and a second electric cylinder 15. The support frame 10 is fixedly connected in the frame 1, the rotating plate is rotatably arranged on the support frame 10, the rotating gear 11 is arranged on the fixed plate 2, the driving gear 12 is rotatably arranged on the support frame 10, the driving gear 12 is meshed with the rotating gear 11, the first motor 13 is arranged on the support frame 10, and the output end of the first motor 13 passes through the support frame 10 is fixedly connected to the driving gear 12, the clamping plate 14 is arranged in the frame 1, the second electric cylinder 15 is arranged in the frame 1, and the output end of the second electric cylinder 15 is fixedly connected to the clamping plate 14. Specifically, the clamping plate 14 is driven to move by the second electric cylinder 15 arranged on the frame 1, so that the gear is fixed between the fixed disk 2 and the clamping plate 14, so as to stably fix the gear, and the driving gear 12 and the rotating gear 11 are driven to rotate by the first motor 13 arranged on the support frame 10, so as to drive the grinding angle of the gear to be adjusted.
[0057] Among them, the supplementary mechanism is arranged in the frame 1, which is used for supplementing the material during gear welding. The supplementary mechanism includes: a rotating shaft 16, a supplementary material 17, a conveying pipe rack 18, a conveying wheel 19 and a second motor 20. The rotating shaft 16 is rotatably arranged in the frame 1, the supplementary material 17 is wound on the rotating shaft 16, the conveying pipe rack 18 is fixedly connected in the frame 1, one end of the supplementary material 17 is placed in the conveying pipe rack 18, and two conveying wheels 19 are provided. The two conveying wheels 19 are rotatably arranged on the conveying pipe rack 18, one end of the supplementary material 17 is placed between the two conveying wheels 19, and the second motor 20 is arranged on the conveying pipe rack 18, and the output end of the second motor 20 is fixedly connected to one of the conveying wheels 19. Specifically, the conveying wheel 19 is driven to rotate by the second motor 20 arranged on the conveying pipe rack 18, thereby driving the supplementary material 17 to move, so that the supplementary material 17 is moved to the gear, so that the supplementary material 17 is welded together when the operator welds the broken teeth, thereby improving the strength of the broken tooth welding.
[0058] In this embodiment, when repairing the broken tooth, the second electric cylinder 15 provided on the frame 1 drives the clamping plate 14 to move, so that the gear is fixed between the fixed disk 2 and the clamping plate 14, so that the gear is stably fixed, and then the operator welds the broken tooth. During the welding process, the second motor 20 provided on the conveying pipe rack 18 drives the conveying wheel 19 to rotate, thereby driving the supplementary material 17 to move, so that the supplementary material 17 is moved to the gear. In this way, when the operator welds the broken tooth, the supplementary material 17 is welded together, thereby improving the strength of the broken tooth welding. After the welding is completed, the first motor 13 provided on the support frame 10 drives the driving gear 12 and the rotating gear 11 to rotate. , thereby driving the grinding angle of the gear to be adjusted, and the fourth motor 26 arranged on the frame 1 drives the lifting screw 25 to rotate. When the lifting screw 25 rotates, it drives the lifting plate 24 to adjust the grinding height, and then the first electric cylinder 9 arranged on the grinding box 3 drives the driving frame 8 to descend. When the driving frame 8 descends, it drives the adjusting rod 7 to support the grinding plate 4 to adjust the grinding width, and then the third motor 23 arranged on the fixed frame 5 drives the swing frame 22 to rotate. When the swing frame 22 rotates, it drives the moving block 21 to move on the slider 6, and drives the slider 6 to slide in the fixed frame 5, thereby driving the grinding box 3 to perform a cyclic reciprocating motion, and then the welded gear is stably polished.
[0059] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pickle feeding gear repair device, It is characterized in that include: Rack(1); A fixed plate (2), the fixed plate (2) being arranged in the frame (1); A grinding box (3), the grinding box (3) being arranged in the frame (1), and having two adjustment openings; A grinding plate (4), wherein two grinding plates (4) are provided, and the two grinding plates (4) are respectively arranged in the two adjustment ports; A grinding mechanism, the grinding mechanism being arranged in the frame (1) and being used for grinding the gear; A fixing mechanism, the fixing mechanism being arranged in the frame (1) and being used to fix the gear; A supplementing mechanism is arranged in the frame (1) and is used to supplement material when welding gears.
2. A pickle feeding gear repairing device according to claim 1, It is characterized in that The grinding mechanism comprises: A fixing frame (5), the fixing frame (5) being arranged in the frame (1); A slider (6), the slider (6) being slidably disposed in the fixing frame (5), and the grinding box (3) being fixedly connected to the slider (6); An adjusting rod (7), wherein two adjusting rods (7) are provided, and the two adjusting rods (7) are rotatably arranged on the two grinding plates (4) respectively; A driving frame (8), the driving frame (8) being rotatably disposed between the two adjusting rods (7); a first electric cylinder (9), the first electric cylinder (9) being arranged on the grinding box (3), the output end of the first electric cylinder (9) being fixedly connected to the driving frame (8); A lifting component, the lifting component is arranged in the frame (1) and is used to drive the fixed frame (5) to move up and down; A driving assembly, wherein the driving assembly is arranged on the fixing frame (5) and is used for driving the grinding box (3) to move.
3. A pickle feeding gear repairing device according to claim 2, It is characterized in that The fixing mechanism comprises: A support frame (10), the support frame (10) being fixedly connected inside the frame (1); A rotating gear (11), wherein the rotating gear (11) is arranged on the fixed disk (2); A driving gear (12), the driving gear (12) being rotatably disposed on the support frame (10), the driving gear (12) being meshed with the rotating gear (11); a first motor (13), the first motor (13) being arranged on the support frame (10), the output end of the first motor (13) passing through the support frame (10) and being fixedly connected to the driving gear (12); A clamping plate (14), wherein the clamping plate (14) is arranged in the frame (1); A second electric cylinder (15), wherein the second electric cylinder (15) is arranged in the frame (1), and an output end of the second electric cylinder (15) is fixedly connected to the clamping plate (14).
4. A pickle feeding gear repairing device according to claim 3, It is characterized in that The supplementary institutions include: A rotating shaft (16), the rotating shaft (16) being rotatably disposed in the frame (1); Supplementary material (17), the supplementary material (17) being wound around the rotating shaft (16); A conveying pipe rack (18), wherein the conveying pipe rack (18) is fixedly connected to the frame (1), and one end of the supplementary material (17) is placed in the conveying pipe rack (18); A conveying wheel (19), wherein two conveying wheels (19) are provided, and both conveying wheels (19) are rotatably disposed on the conveying tube rack (18), and one end of the supplementary material (17) is placed between the two conveying wheels (19); A second motor (20), wherein the second motor (20) is disposed on the conveying pipe rack (18), and an output end of the second motor (20) is fixedly connected to one of the conveying wheels (19).
5. A pickle feeding gear repairing device according to claim 4, It is characterized in that The drive assembly comprises: A moving block (21), the moving block (21) being slidably disposed on the sliding block (6); A swing frame (22), the swing frame (22) being rotatably disposed on the fixed frame (5), and the bottom end of the swing frame (22) being rotatably connected to the moving block (21); A third motor (23), the third motor (23) being arranged on the fixed frame (5), and an output end of the third motor (23) being fixedly connected to the swing frame (22).
6. A pickle feeding gear repairing device according to claim 5, It is characterized in that The lifting assembly comprises: A lifting plate (24), the lifting plate (24) being slidably disposed in the frame (1), and the fixing frame (5) being fixedly connected to the lifting plate (24); A lifting screw (25), the lifting screw (25) being rotatably disposed in the frame (1), a screw hole being provided on the lifting plate (24), and the lifting screw (25) being threadedly connected in the screw hole; A fourth motor (26), wherein an output end of the fourth motor (26) passes through the frame (1) and is fixedly connected to the lifting screw (25).
