Upward jacking jig
By using a combination of pallets and cylinders in the upper top fixture, combined with the design of guide plates and limit plates, the problem of inaccurate positioning of traditional fixtures in the top surface of the workpiece is solved, and higher machining accuracy is achieved.
Patent Information
- Application Number
- CN202420896595.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When traditional fixtures are processed on the top surface of the workpiece, it is easy to cause inaccurate positioning of the top surface and bottom surface in the vertical direction, affecting the processing accuracy.
A top fixture was designed. By setting pallets and cylinders on the bottom side, the cylinders push the pallets to lift and lower them, and using guide plates and limit plates to ensure the lifting direction and range of the pallets, thereby achieving stable positioning and precision of the workpiece. control.
By lifting the workpiece on the bottom side, the stable support and precise positioning of the workpiece are ensured, and the machining accuracy of the machining equipment on the top side of the workpiece is improved.
Smart Images
Figure CN222134780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jigs, in particular to an upper jig. Background Art
[0002] A jig is a special tooling equipment used to fix, position or support a workpiece for processing, assembly or inspection. Similar to a fixture, a jig is also a tool used to keep a workpiece in a specific position and posture, but it is usually used for larger workpieces or workpieces with complex shapes, as well as scenarios that require more complex processing or assembly. The design and manufacture of jigs are usually customized for specific process flows and workpiece requirements. They can provide precise positioning and fixation to ensure the accuracy and stability of the workpiece during processing, assembly or inspection. Jigs usually consist of clamping parts, support structures, and connecting parts, and may also include sensors, actuators, or other auxiliary equipment to achieve automated or intelligent functions. In the manufacturing industry, jigs are widely used in various industries, such as automotive manufacturing, aerospace, and electronic equipment manufacturing, for processing, assembly, and inspection of various types of workpieces. They play an important role in improving production efficiency, ensuring product quality, and reducing costs.
[0003] In the production of workpiece top surface processing, the workpiece is usually positioned and fixed by clamping the workpiece on both sides in the horizontal direction. However, this fixture can easily cause inaccurate positioning of the top and bottom surfaces of the workpiece in the vertical direction, thereby affecting the processing accuracy. Utility Model Content
[0004] Based on this, it is necessary to provide a top fixture to address the technical problem that the existing fixture easily causes the top surface machining accuracy of the workpiece to decrease when clamping the workpiece.
[0005] A top fixture includes a base, a support plate and a cylinder. The base is configured as a plate body with a flat top surface. The cylinder is arranged on the top surface of the base, and the output end of the cylinder extends away from the base and toward the top side of the base. The support plate is arranged on the top side of the cylinder, and the bottom surface of the support plate is connected to the output end of the cylinder, so that the cylinder can push the support plate to rise and fall relative to the base.
[0006] The upper fixture also includes two guide plates, which are arranged on the top side surface of the base, and the bottom end of each guide plate is connected to the top side surface of the base, and the top end of each guide plate extends back to the base by a preset height.
[0007] In one embodiment, the above-mentioned support plate and cylinder are arranged between two guide plates, and two ends of the support plate are respectively matched with and slidably connected to the inner walls of the two guide plates on the sides facing each other.
[0008] In one embodiment, the two guide plates are arranged parallel to each other to form a rectangular receiving space.
[0009] In one of the embodiments, the support plate is configured as a rectangular plate, so that the two ends of the support plate that are parallel to each other can be matched and connected with the inner walls of the two guide plates that are parallel to each other.
[0010] In one of the embodiments, the above-mentioned upper fixture also includes two limiting end plates, which correspond to the two guide plates one by one and are respectively arranged at the top ends of the two guide plates; wherein each limiting end plate extends toward a side edge of the opposite limiting end plate by a preset distance, thereby forming a blockage for the two ends of the support plate.
[0011] In one of the embodiments, the upper fixture is provided with a plurality of cylinders, and the plurality of cylinders are correspondingly arranged on the bottom side of the support plate, so that the plurality of cylinders can cooperatively drive the support plate to rise and fall.
[0012] In one of the embodiments, the number of cylinders on the bottom side of the support plate is four, and the four cylinders are respectively disposed at the four corners of the rectangular support plate.
[0013] In one of the embodiments, the above-mentioned upper fixture is provided with a plurality of support plates, and four cylinders are provided on the bottom side of each support plate; wherein the plurality of support plates are arranged in parallel in pairs and are extended along the length direction of the two guide plates and are arranged between the two guide plates; the two ends of each support plate are respectively matched with the inner walls of the opposite sides of the two guide plates and are slidably connected.
[0014] In one of the embodiments, each of the above-mentioned pallets is further provided with a partition, which is arranged on the top side surface of the pallet, and the partition is arranged in the middle of the pallet, so as to separate the pallet into two adjacent receiving spaces.
[0015] In one embodiment, when the plurality of support plates are arranged in parallel and equidistantly, the plurality of partition plates corresponding to the plurality of support plates are arranged in a straight line.
[0016] In summary, the upper jig disclosed in the utility model sets the support plate on the top side of the cylinder, and the bottom surface of the support plate is connected to the output end of the cylinder, so that the cylinder can push the support plate to rise and fall relative to the base. When the top surface of the workpiece needs to be machined, the upper jig is installed on the bottom side of the output end of the processing equipment, and the workpiece is placed on the top surface of the support plate and positioned and fixed; at this time, the cylinder drives the workpiece to rise to a preset height toward the output end of the processing equipment by lifting the support plate, so that the output end of the processing equipment can process the top surface of the workpiece. Compared with the traditional jig, the upper jig of the utility model positions and clamps the workpiece by lifting the workpiece from the bottom side. While ensuring that the workpiece is stably supported, it can more accurately control the distance between the workpiece and the output end of the processing equipment, thereby improving the processing accuracy of the processing equipment on the top surface of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an upper fixture in one embodiment;
[0018] Figure 2 It is a structural schematic diagram of an upper fixture in one embodiment;
[0019] Figure 3 It is a structural schematic diagram of an upper fixture in one embodiment;
[0020] Figure 4 for Figure 3 A schematic diagram of the cross-sectional structure of AA in the illustrated embodiment. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0027] See also Figures 1 to 4 The utility model discloses an upper jig, which includes a base 1, a support plate 2 and a cylinder 3. The base 1 is configured as a plate body with a flat top surface, the cylinder 3 is disposed on the top surface of the base 1, and the output end of the cylinder 3 extends away from the base and toward the top side of the base; the support plate 2 is disposed on the top side of the cylinder 3, and the bottom surface of the support plate 2 is connected to the output end of the cylinder 3, so that the cylinder 3 can push the support plate 2 to rise and fall relative to the base 1. In actual applications, when the top surface of the workpiece needs to be machined, the upper jig is installed on the bottom side of the output end of the processing equipment, the workpiece is placed on the top surface of the support plate 2, and is positioned and fixed; at this time, the cylinder 3 drives the workpiece to rise to a preset height toward the output end of the processing equipment by lifting the support plate 2, and then the output end of the processing equipment can process the top surface of the workpiece. Compared with traditional fixtures, the upper fixture of the utility model positions and clamps the workpiece by supporting the workpiece from the bottom side. While ensuring that the workpiece is stably supported, it can more accurately control the distance between the workpiece and the output end of the processing equipment, thereby improving the processing accuracy of the processing equipment on the top side surface of the workpiece.
[0028] Furthermore, the upper fixture also includes two guide plates 4, which are arranged on the top side surface of the base 1, and the bottom end of each guide plate 4 is connected to the top side surface of the base 1, and the top end of each guide plate 4 extends to a preset height away from the base 1. Specifically, the support plate 2 and the cylinder 3 are arranged between the two guide plates 4, and the two ends of the support plate 2 are respectively matched with and slidably connected to the inner wall of the two guide plates 4 facing each other, so that the cylinder 3 can drive the support plate 2 to rise and fall along the two guide plates 4. During the lifting process of the support plate 2, the two guide plates 4 can limit the lifting direction of the support plate 2 and effectively improve the lifting stability of the support plate 2 and its support stability for the workpiece.
[0029] Furthermore, the two guide plates 4 are arranged parallel to each other, thereby forming a rectangular receiving space. In this embodiment, the support plate 2 is arranged as a rectangular plate, so that the two parallel ends of the support plate 2 can be matched and connected with the inner walls of the two guide plates 4, thereby limiting the lifting direction of the support plate 2.
[0030] Furthermore, the upper fixture also includes two limiting end plates 5, which correspond to the two guide plates 4 one by one and are respectively arranged at the top ends of the two guide plates 4; wherein each limiting end plate 5 extends toward one side edge of the opposite limiting end plate 5 by a preset distance, thereby forming a blockage for the two ends of the support plate 2, thereby limiting the lifting and lowering range of the support plate 2 between the two guide plates 4, thereby preventing the support plate 2 from being excessively lifted and falling out from between the two guide plates 4.
[0031] Furthermore, the upper fixture is provided with a plurality of cylinders 3, which are correspondingly arranged on the bottom side of the support plate 2, so that the plurality of cylinders 3 can cooperatively drive the support plate 2 to rise and fall, thereby improving the stability of the lifting of the support plate 2 and the stability of its support for the workpiece. In this embodiment, four cylinders 3 are arranged on the bottom side of the support plate 2, and the four cylinders 3 are respectively arranged at the four top corners of the rectangular support plate 2, thereby further improving the stability of the lifting of the support plate 2 and the stability of its support for the workpiece.
[0032] Furthermore, the upper fixture is provided with a plurality of support plates 2, and four cylinders 3 are provided on the bottom side of each support plate 2; wherein, the plurality of support plates 2 are arranged in parallel in pairs, and are extended along the length direction of the two guide plates 4 and arranged between the two guide plates 4; the two ends of each support plate 2 are respectively matched with the inner walls of the two guide plates 4 facing each other and are slidably connected. In practical applications, the plurality of support plates 2 can collaboratively lift the workpiece, thereby increasing the contact area between the upper fixture and the workpiece, so as to enhance the support stability of the upper fixture on the workpiece; the plurality of support plates 2 can also lift multiple workpieces separately, thereby increasing the workpiece fixing amount of the upper fixture, and realizing batch processing of the workpiece by the processing equipment.
[0033] Furthermore, each pallet 2 is also provided with a partition 21, which is arranged on the top side surface of the pallet 2, and the partition 21 is arranged in the middle of the pallet 2, so as to separate the pallet 2 into two adjacent receiving spaces. Specifically, when a number of pallets 2 are arranged in parallel and equidistantly, a number of partitions 21 corresponding to the pallets 2 are arranged in a straight line, so that a number of pallets 2 can be combined to form a larger receiving space, and a number of partitions 21 combined can divide the receiving space formed by the combination of a number of pallets 2 as a whole. In practical applications, each pallet 2 has two unit receiving spaces, and a number of pallets 2 combined can promote the combination of unit receiving spaces to form receiving spaces of various sizes, thereby improving the versatility of the top fixture to accommodate workpieces of various sizes.
[0034] In summary, the upper jig disclosed in the utility model sets the support plate on the top side of the cylinder, and the bottom surface of the support plate is connected to the output end of the cylinder, so that the cylinder can push the support plate to rise and fall relative to the base. When the top surface of the workpiece needs to be machined, the upper jig is installed on the bottom side of the output end of the processing equipment, and the workpiece is placed on the top surface of the support plate and positioned and fixed; at this time, the cylinder drives the workpiece to rise to a preset height toward the output end of the processing equipment by lifting the support plate, so that the output end of the processing equipment can process the top surface of the workpiece. Compared with the traditional jig, the upper jig of the utility model positions and clamps the workpiece by lifting the workpiece from the bottom side. While ensuring that the workpiece is stably supported, it can more accurately control the distance between the workpiece and the output end of the processing equipment, thereby improving the processing accuracy of the processing equipment on the top surface of the workpiece.
[0035] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0036] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A top fixture, It is characterized in that include: A base, a support plate and a cylinder, wherein the base is configured as a plate body with a flat top surface, the cylinder is configured on the top surface of the base, and the output end of the cylinder extends away from the base and toward the top side of the base; The support plate is arranged on the top side of the cylinder, and the bottom side surface of the support plate is connected to the output end of the cylinder, so that the cylinder can push the support plate to move up and down relative to the base; The upper fixture also includes two guide plates, which are arranged on the top side surface of the base, and the bottom end of each guide plate is connected to the top side surface of the base, and the top end of each guide plate extends away from the base to a preset height.
2. The top fixture according to claim 1, It is characterized in that The support plate and the cylinder are arranged between the two guide plates, and two ends of the support plate are respectively matched with and slidably connected to inner walls of the two guide plates facing each other.
3. The top fixture according to claim 2, It is characterized in that The two guide plates are arranged parallel to each other, thereby forming a rectangular receiving space.
4. The top fixture according to claim 3, It is characterized in that The support plate is configured as a rectangular plate, so that the two ends of the support plate which are parallel to each other can be matched and connected with the inner walls of the two guide plates which are parallel to each other.
5. The top jig according to claim 4, It is characterized in that The upper fixture also includes two limiting end plates, which correspond to the two guide plates one by one and are respectively arranged at the top ends of the two guide plates; wherein each limiting end plate extends toward a side edge of the opposite limiting end plate by a preset distance, thereby forming a blockage for the two ends of the support plate.
6. The top fixture according to claim 5, It is characterized in that The upper fixture is provided with a plurality of the cylinders, and the plurality of the cylinders are correspondingly arranged on the bottom side of the support plate, so that the plurality of the cylinders can cooperatively drive the support plate to rise and fall.
7. The top fixture according to claim 6, It is characterized in that The cylinders on the bottom side of the support plate are arranged in four pieces, and the four cylinders are arranged at the four corners of the rectangular support plate respectively.
8. The top jig according to claim 7, It is characterized in that The upper fixture is provided with a plurality of the support plates, and four cylinders are provided on the bottom side of each of the support plates; wherein, the plurality of the support plates are arranged in parallel in pairs, and are extended along the length direction of the two guide plates and arranged between the two guide plates; the two ends of each of the support plates are respectively matched with the inner walls of the two guide plates facing each other and are slidably connected.
9. The top jig according to claim 8, It is characterized in that Each of the support plates is also provided with a partition plate, which is arranged on the top side surface of the support plate, and the partition plate is arranged in the middle of the support plate, so as to separate the support plate into two adjacent receiving spaces.
10. The top jig according to claim 9, It is characterized in that When the plurality of support plates are arranged in parallel and equidistantly, the plurality of partition plates corresponding to the plurality of support plates are arranged in a straight line.