Support rubber material processing device
By introducing a combined design of water inlet pipe and drying cylinder into the crushing equipment, the problems of rising temperature of the crushing roller and material humidity are solved, and efficient cooling and drying of rubber raw materials are achieved, which is suitable for fully automated production.
Patent Information
- Application Number
- CN202420597065.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing crushing equipment increases the temperature of the crushing roller after a long period of use, resulting in plastic blasting, affecting the quality of rubber raw materials, and needs to be dried by manpower after water spraying and cooling, affecting automated production.
A supporting rubber material processing device is designed, including components such as input hopper, crushing roller, cutting knife, water inlet pipe, filter hole plate, material storage chamber, drying cylinder, etc., which cools the crushing roller through the water inlet pipe and is in the drying cylinder. Dry materials and realize automated production.
Effectively prevent the crushing roller from overheating, reduce material humidity, simplify production processes, is suitable for fully automated assembly line production, and reduce labor costs.
Smart Images
Figure CN222135568U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rubber processing, and in particular relates to a support rubber material processing device. Background Art
[0002] Rubber bearings refer to supporting components used to support the weight of containers or equipment and fix them in a certain position. They also have to withstand vibration and seismic loads during operation. Plate rubber bearings are a type of bridge bearing product made by inlaying, bonding, and vulcanizing multiple layers of natural rubber and at least two layers of thin steel plates of the same thickness. They can be divided into plate bearings, pot bearings, and ball bearings according to their types.
[0003] The rubber raw materials required for the bearing need to be crushed before use. The current common processing method is to use pulverizing equipment. It is found in use that after the pulverizing equipment is used for a long time, the temperature of its pulverizing roller will rise due to the long-term rotation friction. When the temperature is too high, some plastics will be scalded, which to a certain extent affects the quality of the particles used as the rubber raw materials for the bearing. If water is sprayed to cool it down, the plastic will become wet after being crushed and discharged, and it needs to be dried. Therefore, manpower is required to spray water at regular intervals, and then the materials during the spraying period are taken out separately for drying. This requires manpower costs and is not conducive to fully automated assembly line production. Utility Model Content
[0004] In view of the problems raised by the above background technology, the purpose of the utility model is to provide a support rubber material processing device.
[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:
[0006] A support rubber material processing device, comprising a feed hopper, a crushing roller and a cutter are rotatably installed in the feed hopper, a motor is installed at the power end of the crushing roller, a water inlet pipe with an output end placed in the working area of the crushing roller is installed in the feed hopper, a filter plate located at the lower side of the crushing roller is installed in the feed hopper, the feed hopper is provided with a material storage cavity, a first telescopic cylinder is installed on the side of the feed hopper, a first connecting plate is installed at the output end of the first telescopic cylinder, and the first connecting plate is connected to a water filter plate slidably installed at the bottom of the material storage cavity;
[0007] A feeding chamber is installed at the bottom of the material storage chamber, a second telescopic cylinder is installed on the side of the feeding chamber, a second connecting plate is installed at the output end of the second telescopic cylinder, the second connecting plate is connected to a drying cylinder slidably installed on the feeding chamber, and a discharging chamber is installed at the lower side of the drying cylinder;
[0008] A plurality of sliding plates are staggered and inclined inside the drying cylinder, and a plurality of drying tubes are installed on the side wall of the drying cylinder.
[0009] It is further defined that the output end of the water inlet pipe is placed in the matching area of the crushing roller and the cutter. Such a design can cool down the crushing roller and the cutter at the same time, thereby cooling the material and protecting both.
[0010] It is further defined that the storage chamber is hingedly installed with an observation port beside the water filter plate. Such a design allows the crushed materials to be taken out for random inspection and the specifications of the water filter plate to be replaced.
[0011] It is further defined that the discharge chamber is connected with a load-bearing plate in the direction of installing the second telescopic cylinder, and the load-bearing plate and the lower side of the discharge chamber are installed together with supporting feet. With such a design, the load-bearing plate can effectively bear the load on the pulled-out drying cylinder, and the supporting feet support the entire processing device.
[0012] It is further defined that the first telescopic cylinder and the second telescopic cylinder have the same specifications and models, and such a design facilitates the replacement of spare parts.
[0013] The beneficial effects of adopting the utility model are:
[0014] The structural design of the utility model can be adjusted according to the weight of the material crushed at one time. When it is determined that the crushing weight of the material will not cause the crushing roller to heat up, the water filter plate and the drying cylinder can be removed from the area where the crushed material passes, and water spraying for cooling is not performed, so that it can be used as a common crushing processing equipment.
[0015] The structural design of the utility model can be adjusted according to the weight of the material crushed at one time. When it is judged that the crushing of the material weight will cause the crushing roller to heat up, the water filter plate is inserted into the passing area of the crushed material, and liquid is sprayed from the water inlet pipe to cool the crushing roller. After a large number of crushing, the drying cylinder is inserted into the passing area of the crushed material to dry the wet material, thereby ensuring the dryness of the produced material or reducing the drying time.
[0016] The structural design of the utility model is suitable for fully automated flow production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;
[0018] Figure 1 This is a structural schematic diagram of an embodiment of a support rubber material processing device of the utility model;
[0019] Figure 2 It is a cross-sectional structural schematic diagram of an embodiment of a support rubber material processing device of the utility model;
[0020] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;
[0021] Figure 4 for Figure 2 The enlarged structural diagram at B in the middle;
[0022] The main component symbols are described as follows:
[0023] Feed hopper 1; crushing roller 2; cutter 3; water inlet pipe 4; filter plate 5; material storage chamber 6; first telescopic cylinder 7; first connecting plate 8; water filter plate 9; material passage chamber 10; second telescopic cylinder 11; second connecting plate 12; drying cylinder 13; material discharge chamber 14; observation port 15; bearing plate 16; support foot 17;
[0024] Sliding plate 131; Drying tube 132. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0026] like Figure 1 to Figure 4 As shown, a support rubber material processing device of the utility model comprises a feed hopper 1, a crushing roller 2 and a cutter 3 are rotatably installed in the feed hopper 1, a motor is installed at the power end of the crushing roller 2, a water inlet pipe 4 with an output end placed in the working area of the crushing roller 2 is installed in the feed hopper 1, a filter plate 5 located at the lower side of the crushing roller 2 is installed in the feed hopper 1, the feed hopper 1 is provided with a material storage cavity 6, a first telescopic cylinder 7 is installed on the side of the feed hopper 1, a first connecting plate 8 is installed at the output end of the first telescopic cylinder 7, and the first connecting plate 8 is connected to a water filter plate 9 slidably installed at the bottom of the material storage cavity 6;
[0027] A feeding chamber 10 is installed at the bottom of the storage chamber 6, a second telescopic cylinder 11 is installed on the side of the feeding chamber 10, a second connecting plate 12 is installed at the output end of the second telescopic cylinder 11, and the second connecting plate 12 is connected to a drying cylinder 13 slidably installed on the feeding chamber 10, and a discharge chamber 14 is installed at the lower side of the drying cylinder 13;
[0028] A plurality of sliding plates 131 are staggered and tilted inside the drying cylinder 13 , and a plurality of drying tubes 132 are installed on the side wall of the drying cylinder 13 .
[0029] In this embodiment, when a support rubber material processing device is used, it is determined whether the crushing roller 2 needs to be cooled according to actual processing requirements. If cooling is not required, the water inlet pipe 4, the water filter plate 9 and the drying drum 13 are not used to extract the material from the passing area;
[0030] When the crushing roller 2 needs to be cooled, when the water inlet pipe 4 is running, the water filter plate 4 is located in the material passing area, and the drying cylinder 13 moves to the material passing area after the water inlet pipe 4 stops running and after a period of time. Specifically, the material enters from the feed hopper 1 and is crushed under the cooperation of the crushing roller 2 and the cutter 3 driven by the motor to rotate. During the crushing, the water inlet pipe 4 cools the crushing roller 2 to prevent the crushing roller 2 from overheating and interfering with the raw materials. Under the effect of the filter plate 5, the material passing through the filter plate 5 is qualified material, and the material not passing through the filter plate 5 is driven by the crushing roller 2 to be crushed again in the feed hopper 1. The material passing through the filter plate 5 is blocked by the water filter plate 9 and stays in the storage chamber 6 for storage. The volume of the storage chamber 6 can be customized as needed, and the liquid is discharged to the discharge chamber 14 through the filter plate 9. The discharged liquid It can be recycled. After the batch of materials is crushed or has been crushed for a certain period of time, the crushing roller 2 stops, the water inlet pipe 4 stops, and the standby time is 5 minutes to ensure sufficient loss of water. During the standby period, the drying 132 can start to preheat the sliding plate 131, and then the second telescopic cylinder 11 starts to operate, and the second connecting plate 12 and the drying cylinder 13 connected to the second connecting plate 12 are inserted into the material chamber 10. The first telescopic cylinder 7 starts to operate, and the first connecting plate 8 and the water filter plate 9 connected to the first connecting plate 8 are removed from the storage chamber 6. The material falls on the sliding plate 131 on the drying cylinder 13 under its own weight, and is dried under the effect of the drying tube 132. The dried material slides on the multiple sliding plates 131 and is discharged from the discharge chamber 14 for collection. The whole process can be completed automatically through simple program settings, saving labor costs.
[0031] Preferably, the output end of the water inlet pipe 4 is placed in the matching area of the crushing roller 2 and the cutter 3. Such a design can cool down the crushing roller 2 and the cutter 3 at the same time, thereby cooling the material and protecting both. In fact, the number of water inlet pipes 4 and the position of the output end can also be considered according to specific circumstances.
[0032] Preferably, the storage chamber 6 is hingedly installed with an observation port 15 beside the water filter plate 9. Such a design allows the crushed material to be taken out for random inspection and the specifications of the water filter plate 9 to be replaced. In fact, the specifications and position of the observation port 15 can also be considered according to specific circumstances.
[0033] Preferably, the discharge chamber 14 is connected to a load-bearing plate 16 in the direction of installing the second telescopic cylinder 11, and the load-bearing plate 16 and the lower side of the discharge chamber 14 are installed with supporting feet 17. With this design, the load-bearing plate 16 can effectively bear the load on the pulled-out drying cylinder 13, and the supporting feet 17 support the entire processing device. In fact, the supporting structure of the drying cylinder 13 and the installation structure of the entire processing device can also be considered according to specific circumstances.
[0034] Preferably, the specifications of the first telescopic cylinder 7 and the second telescopic cylinder 11 are consistent. Such a design facilitates replacement of spare parts. In fact, the specifications of the first telescopic cylinder 7 and the second telescopic cylinder 11 can also be considered according to specific circumstances.
[0035] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A support rubber material processing device, comprising a hopper (1), characterized in that: A crushing roller (2) and a cutter (3) are rotatably mounted in the feed hopper (1), a motor is mounted on the power end of the crushing roller (2), a water inlet pipe (4) is mounted in the feed hopper (1), the output end of the water inlet pipe (4) is located in the working area of the crushing roller (2), a filter plate (5) is mounted in the feed hopper (1) and is located at the lower side of the crushing roller (2), the feed hopper (1) is provided with a material storage chamber (6), a first telescopic cylinder (7) is mounted on the side of the feed hopper (1), a first connecting plate (8) is mounted on the output end of the first telescopic cylinder (7), and the first connecting plate (8) is connected to a water filter plate (9) slidably mounted on the bottom of the material storage chamber (6); A material passing chamber (10) is installed at the bottom of the material storage chamber (6), a second telescopic cylinder (11) is installed on the side of the material passing chamber (10), a second connecting plate (12) is installed at the output end of the second telescopic cylinder (11), the second connecting plate (12) is connected to a drying cylinder (13) slidably installed on the material passing chamber (10), and a material discharging chamber (14) is installed on the lower side of the drying cylinder (13); A plurality of sliding plates (131) are arranged in a staggered and inclined manner inside the drying cylinder (13), and a plurality of drying tubes (132) are installed on the side wall of the drying cylinder (13).
2. The support rubber material processing device according to claim 1, characterized in that: The output end of the water inlet pipe (4) is placed in the matching area between the crushing roller (2) and the cutter (3).
3. The support rubber material processing device according to claim 2, characterized in that: The material storage chamber (6) is hingedly mounted with an observation port (15) on the side of the water filter plate (9).
4. The support rubber material processing device according to claim 3 is characterized in that: The discharge chamber (14) is connected to a load-bearing plate (16) in the direction of installing the second telescopic cylinder (11), and the load-bearing plate (16) and the lower side of the discharge chamber (14) are installed with supporting feet (17).
5. The support rubber material processing device according to claim 4, characterized in that: The first telescopic cylinder (7) and the second telescopic cylinder (11) have the same specifications and models.