Special mold for activated carbon production

By designing a mold that can produce clover-shaped activated carbon, the problems of poor adsorption effect and low utilization rate in the prior art are solved, and more efficient adsorption and higher utilization rate are achieved.

CN222136050UActive Publication Date: 2024-12-10ZIBO PENGDA ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202420252669.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-10
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing activated carbon production molds can only produce activated carbon with circular radial cross-sections, resulting in poor adsorption effect and low utilization rate.

Method used

A special mold for the production of activated carbon is designed to produce activated carbon with a radial cross-section of clover. By setting specific molding and mounting holes on the mold substrate and mold monomer, and using stainless steel or plastic materials to improve load bearing strength and reduce cost.

Benefits of technology

The external specific surface area and adsorption effect of activated carbon are improved, ensuring the core exposure, thereby improving the utilization rate of activated carbon.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of structural design of activated carbon production dies, and particularly relates to a special activated carbon production die which comprises a die base body, a plurality of die mounting holes are formed in the die base body in the axial direction in a penetrating mode, and a die single body is mounted in each die mounting hole. A plurality of clover-shaped forming holes are formed in each mold single body in the axial direction of the mold single body in a penetrating mode. According to the special mold for producing the activated carbon, the activated carbon with a clover-shaped radial section can be produced, and compared with the traditional activated carbon with a circular radial section, the special mold for producing the activated carbon has a larger outer specific surface area and a better adsorption effect; moreover, the core part of the clover-shaped activated carbon can be exposed, so that the utilization rate of the activated carbon is effectively improved.
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Description

Technical Field

[0001] The utility model relates to a special mould for producing activated carbon, and belongs to the technical field of structural design of moulds for producing activated carbon. Background Art

[0002] Activated carbon is a black porous solid carbon, which is made from coal raw materials through processes such as crushing, molding, carbonization, and activation. Activated carbon has a developed pore structure and a large surface area. It is easy to fully contact with toxic and harmful gases in the air and has a high adsorption efficiency for harmful gases. Therefore, it is widely used as an industrial adsorbent. The production of activated carbon usually requires the use of activated carbon production molds. The existing activated carbon production molds can only produce activated carbon with a circular radial cross-section. This shape of activated carbon has the following defects:

[0003] First, the external specific surface area is relatively small, and the adsorption effect is poor;

[0004] Second, during use, it is difficult for the adsorbed impurities to reach the core of the cylinder, and the utilization rate of activated carbon is low. Utility Model Content

[0005] In view of the above deficiencies in the prior art, the utility model provides a special mold for producing activated carbon, which can produce activated carbon with a radial cross-section in the shape of a clover, thereby improving the adsorption effect and utilization rate of the activated carbon.

[0006] The utility model discloses a special mold for producing activated carbon, comprising a mold base, wherein the mold base is penetrated with a plurality of mold installation holes along its axial direction, each mold installation hole is installed with a mold monomer, and each mold monomer is penetrated with a plurality of clover-shaped forming holes along its axial direction.

[0007] Furthermore, on the mold base, the mold mounting holes are evenly distributed in a circle with the center of the mold base as the center, and the position distribution of the mold mounting holes is relatively reasonable, which can effectively ensure the bearing strength of the mold mounting holes.

[0008] Furthermore, on the mold monomer, one of the forming holes is located at the center of the mold monomer, and the remaining forming holes are evenly distributed in a circle with the center of the mold monomer as the center. The position distribution of the forming holes is relatively reasonable, which can effectively ensure the bearing strength of the forming holes.

[0009] Furthermore, the mold mounting hole includes a mold monomer placement hole and a discharge hole which are connected to each other. The aperture of the mold monomer placement hole is larger than the aperture of the discharge hole. A step is formed between the mold monomer placement hole and the discharge hole. The mold monomer can be directly placed in the mold monomer placement hole and supported by the step, which is convenient for maintenance and replacement of the mold monomer.

[0010] Furthermore, the axial cross-section of the mold monomer placement hole is an isosceles trapezoid, and the axial cross-section of the mold monomer matching the mold monomer placement hole is also an isosceles trapezoid. On the one hand, it is convenient for stress dispersion and can effectively increase the service life of the mold monomer; on the other hand, the outer port aperture of the mold monomer placement hole is larger, making it more convenient to remove and insert the mold monomer.

[0011] Furthermore, the mold base is made of stainless steel, which can ensure the bearing strength of the mold base; the mold monomer is made of stainless steel or plastic material, which is easy to process and can effectively reduce production costs.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The special mold for producing activated carbon described in the utility model can produce activated carbon with a clover-shaped radial cross-section. Compared with traditional activated carbon with a circular radial cross-section, it has a larger external specific surface area and a better adsorption effect. In addition, the clover-shaped activated carbon can expose the core, which effectively improves the utilization rate of the activated carbon. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the front view of the utility model;

[0015] Figure 2 yes Figure 1 Sectional view at AA in the middle;

[0016] Figure 3 It is a front view of the mold monomer of the utility model;

[0017] Figure 4 yes Figure 3 Left view of .

[0018] In the figure: 1. mold base; 2. forming hole; 3. mold unit; 4. mold mounting hole; 5. mold unit placement hole; 6. discharge hole. DETAILED DESCRIPTION

[0019] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:

[0020] Embodiment 1:

[0021] like Figures 1 to 4 As shown, the special mold for activated carbon production described in the utility model includes a mold base 1, and the mold base 1 is penetrated by a plurality of mold mounting holes 4 along its axial direction. A mold monomer 3 is installed in each mold mounting hole 4, and each mold monomer 3 is penetrated by a plurality of clover-shaped forming holes 2 along its axial direction.

[0022] When in use, the mold is installed at the discharge port of the extruder, and the material extruded by the extruder is extruded through the clover-shaped forming hole 2 to obtain activated carbon with a radial cross section in the shape of a clover.

[0023] The special mold for producing activated carbon described in the utility model can produce activated carbon with a clover-shaped radial cross-section. Compared with traditional activated carbon with a circular radial cross-section, it has a larger external specific surface area and a better adsorption effect. In addition, the clover-shaped activated carbon can expose the core, which effectively improves the utilization rate of the activated carbon.

[0024] Embodiment 2:

[0025] like Figures 1 to 4 As shown, based on Example 1,

[0026] Furthermore, on the mold base 1, each mold mounting hole 4 is evenly distributed in a circle with the center of the mold base 1 as the center, and the position distribution of the mold mounting holes 4 is relatively reasonable, which can effectively ensure the bearing strength of the mold mounting holes 4;

[0027] Furthermore, on the mold monomer 3, one of the forming holes 2 is located at the center of the mold monomer 3, and the remaining forming holes 2 are evenly distributed around the center of the mold monomer 3. The position distribution of the forming holes 2 is reasonable, which can effectively ensure the bearing strength of the forming holes 2.

[0028] Furthermore, the mold installation hole 4 includes a mold monomer placement hole 5 and a discharge hole 6 connected to each other, the aperture of the mold monomer placement hole 5 is larger than the aperture of the discharge hole 6, and a step is formed between the mold monomer placement hole 5 and the discharge hole 6. The mold monomer 3 can be directly placed in the mold monomer placement hole 5 and supported by the step, which is convenient for maintenance and replacement of the mold monomer 3;

[0029] Furthermore, the axial cross-section of the mold monomer placement hole 5 is an isosceles trapezoid, and the axial cross-section of the mold monomer 3 matching the mold monomer placement hole 5 is also an isosceles trapezoid. On the one hand, it is convenient for stress dispersion and can effectively increase the service life of the mold monomer 3; on the other hand, the outer port aperture of the mold monomer placement hole 5 is larger, making it more convenient to take out and put in the mold monomer 3;

[0030] Furthermore, the mold base 1 is made of stainless steel, which can ensure the bearing strength of the mold base 1; the mold monomer 3 is made of stainless steel or plastic material, which is easy to process and can effectively reduce production costs.

Claims

1. A special mold for activated carbon production, characterized in that: The invention comprises a mold base (1), wherein the mold base (1) is penetrated with a plurality of mold installation holes (4) along its axial direction, each mold installation hole (4) is installed with a mold monomer (3), and each mold monomer (3) is penetrated with a plurality of clover-shaped forming holes (2) along its axial direction; the mold installation holes (4) comprise mold monomer placement holes (5) and discharge holes (6) connected to each other, and the aperture of the mold monomer placement holes (5) is larger than the aperture of the discharge holes (6); the axial section of the mold monomer placement holes (5) is an isosceles trapezoid, and the axial section of the mold monomer (3) matching the mold monomer placement holes (5) is also an isosceles trapezoid.

2. The special mold for activated carbon production according to claim 1, characterized in that: On the mold base (1), the mold mounting holes (4) are evenly distributed in a circle with the center of the mold base (1) as the center.

3. The special mold for activated carbon production according to claim 1, characterized in that: On the mold monomer (3), one of the molding holes (2) is located at the center of the mold monomer (3), and the remaining molding holes (2) are evenly distributed in a circle with the center of the mold monomer (3) as the center.

4. The special mold for activated carbon production according to claim 1, characterized in that: The mold base (1) is made of stainless steel, and the mold monomer (3) is made of stainless steel or plastic.