Continuous material steering device
By designing the synchronous belt transmission mechanism of the rotary frame, drive mechanism and execution group, the problem of slow material steering speed in the prior art is solved, fast and continuous material steering is achieved, and steering efficiency is improved.
Patent Information
- Application Number
- CN202420035090.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-08
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-08
AI Technical Summary
The existing material steering device has a slow steering speed, which cannot meet the continuous and rapid steering requirements for materials, and slows down the efficiency of subsequent processing or palletization.
A continuous material steering device is designed, including a rotating frame, a driving mechanism and an actuator. Through the synchronous belt transmission mechanism of the drive shaft, the rotating cylinder and the rotating shaft, the rapid and continuous steering of the material is achieved, and driven bevel gears and active parachutes are used. The coordination of the gear drives the execution group to rotate, realizing the horizontal and vertical steering of the material.
It realizes rapid and continuous steering of materials, improves steering speed and efficiency, and is suitable for the steering needs of handling large amounts of materials.
Smart Images

Figure CN222137935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to a continuous material diverting device. Background Art
[0002] During the material conveying process, it is usually necessary to rotate the material vertically in the horizontal direction to change the direction of the material, so as to facilitate subsequent material processing or stacking. The current existing material turning device has a slow turning speed and cannot meet the continuous and rapid turning requirements of the material, which slows down the efficiency of subsequent material processing or stacking. Therefore, the utility model proposes a continuous material turning device, which can quickly and continuously rotate the material vertically in the horizontal direction. Utility Model Content
[0003] The technical solution used in the utility model is: a continuous material turning device, comprising: a rotating frame, a driving mechanism; a driving shaft is fixedly installed on the rotating frame, and the output end of the driving mechanism is drivingly connected to the driving shaft;
[0004] At least one rotating drum is rotatably mounted on the rotating frame, and a rotating shaft is rotatably mounted in each rotating drum; a rotating drum synchronous pulley is fixedly mounted on each rotating drum, and each rotating drum synchronous pulley is connected in the same direction of synchronous transmission through the same rotating drum synchronous belt; a rotating shaft synchronous pulley is fixedly mounted on each rotating shaft, and each rotating shaft synchronous pulley is connected in the same direction of synchronous transmission through the same rotating shaft synchronous belt;
[0005] A rotating drum driving pulley is fixedly mounted on the driving shaft and any one of the rotating drums, and the two rotating drum driving pulleys are connected by a rotating drum driving synchronous belt transmission; a rotating shaft driving pulley is fixedly mounted on the driving shaft and any one of the rotating shafts, and the two rotating shaft driving pulleys are connected by a rotating shaft driving synchronous belt transmission;
[0006] A set of execution groups are rotatably mounted on each of the rotating cylinders, a driven bevel gear is fixedly mounted on the input end of the execution group, a driving bevel gear is fixedly mounted on each of the rotating shafts, and each of the driving bevel gears is meshed and connected with the corresponding driven bevel gear.
[0007] Furthermore, a connecting frame is fixedly mounted on each of the rotating cylinders, and each group of the executing groups is rotatably mounted on the corresponding connecting frame.
[0008] Further, the execution group includes: a steering drive frame; the steering drive frame is rotatably connected to the corresponding rotating cylinder, and the driven bevel gear is fixedly mounted on the steering drive frame;
[0009] An execution plate is respectively installed on both sides of the steering drive frame.
[0010] Furthermore, the steering drive frame includes: a steering rotating shaft and an actuator plate mounting plate; the steering rotating shaft is rotatably connected to the corresponding rotating cylinder, and one end is fixedly connected to the driven bevel gear, and the other end is fixedly installed with a connecting plate; at least two connecting rods are fixedly installed on the connecting plate; two actuator plate mounting plates are provided, which are respectively slidably connected to the two ends of each connecting rod and are fixed by bolts; the actuator plate is installed on the corresponding actuator plate mounting plate.
[0011] Furthermore, each of the actuator plates is rotatably mounted on the corresponding actuator plate mounting plate; an adjusting member is rotatably mounted on both the actuator plate and the actuator mounting plate, and a nut is rotatably mounted on each of the adjusting members; a threaded rod is also provided between the two adjusting members, and both ends of the threaded rod are respectively meshed and connected with the two nuts.
[0012] Furthermore, the driving mechanism includes: a driving motor; a driving shaft pulley is fixedly mounted on the output shaft of the driving motor and the driving shaft, and the two driving shaft pulleys are connected through a driving shaft synchronous belt transmission.
[0013] Furthermore, the rotating frame is an equilateral triangle, and the driving shaft is fixedly installed at the center of the rotating frame; three rotating cylinders are provided, which are rotatably installed at three corner ends of the rotating frame respectively.
[0014] Furthermore, a rotating drum mounting block is slidably provided at each of the three corner ends of the rotating frame; each corner end of the rotating frame is provided with at least one strip-shaped through slot; each rotating drum mounting block is fixedly connected to the rotating frame by fixing bolts and fixing nuts having the same number as the strip-shaped through slots, and each fixing bolt passes through the corresponding strip-shaped through slot;
[0015] Three tension bolts are threadedly mounted on the rotating frame, and the end of each tension bolt abuts against the corresponding rotating cylinder mounting block;
[0016] Each of the rotating drums is rotatably mounted on the corresponding rotating drum mounting block.
[0017] Furthermore, it also includes: a lifting mechanism; the lifting mechanism includes: a mobile frame and a fixed frame; two slide bars are fixedly installed on the fixed frame; two sides of the mobile frame are slidably connected to the two slide bars respectively; a locking slider matched with each slide bar is fixedly installed on the mobile frame;
[0018] A lifting screw is threadedly mounted on the fixed frame, one end of the lifting screw is rotatably connected to the movable frame, and a hand wheel is fixedly mounted on the other end;
[0019] The driving shaft is rotatably mounted on the moving frame; and the driving mechanism is fixedly mounted on the moving frame.
[0020] Furthermore, it also includes: a frame; the fixing frame is fixedly installed on the frame.
[0021] Since the utility model adopts the above technical solution, the beneficial effects of the utility model are as follows: the utility model only needs a single drive to realize the revolution and rotation of the three execution groups around the driving shaft, thereby realizing continuous steering of the materials passing thereunder through the revolution and rotation of the execution groups. The three execution groups work in a cycle to steering the materials passing thereunder in turn. Compared with the existing steering devices, the steering speed is faster and the efficiency is higher, and it is particularly suitable for handling situations where a large amount of materials need to be turned. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the positional relationship among the rotating frame, the driving mechanism and the execution group of the utility model.
[0023] Figure 2 It is a schematic diagram of the connection relationship between the driving mechanism and the driving shaft of the utility model.
[0024] Figure 3-Figure 4 It is a schematic diagram of the internal structure of the rotating frame 1 of the utility model.
[0025] Figure 5 It is a cross-sectional schematic diagram of the connection relationship between the rotating cylinder and the rotating shaft of the utility model.
[0026] Figure 6 It is a schematic diagram of the connection relationship between the rotating cylinder and the execution group of the utility model.
[0027] Figure 7 It is a schematic diagram of the connection relationship between the driven bevel gear and the active bevel gear of the utility model.
[0028] Figure 8 It is a schematic diagram of the specific structure of the execution group of the utility model.
[0029] Fig. 9 This is a schematic diagram of the position relationship between the rotating drum connecting block and the rotating frame of the utility model.
[0030] Fig.10 This is a schematic diagram of the position relationship between the rotating frame and the lifting mechanism of the utility model.
[0031] Fig.11 It is a schematic diagram of the overall structure of the utility model.
[0032] Figure numerals: rotating frame-1; driving mechanism-2; driving shaft-3; rotating cylinder-4; rotating shaft-5; driven bevel gear-6; driving bevel gear-7; connecting frame-8; execution group-9; lifting mechanism-10; frame-11; rotating cylinder mounting block-101; tensioning bolt-102; driving motor-21; driving shaft pulley-22; driving shaft synchronous belt-23; rotating cylinder synchronous pulley-41; rotating cylinder synchronous belt-42; rotating cylinder driving pulley-43; rotating Drum drive synchronous belt-44; rotating shaft synchronous pulley-51; rotating shaft synchronous belt-52; rotating shaft drive pulley-53; rotating shaft drive synchronous belt-54; steering drive frame-91; executive plate-92; steering rotating shaft-911; connecting plate-912; connecting rod-913; executive plate mounting plate-914; adjusting member-921; threaded rod-922; movable frame-1001; fixed frame-1002; lifting screw-1003; handwheel-1004. DETAILED DESCRIPTION
[0033] Examples, such as Figure 1-11 As shown, a continuous material diverting device comprises: a rotating frame 1 and a driving mechanism 2; a driving shaft 3 is fixedly mounted on the rotating frame 1, and an output end of the driving mechanism 2 is drivingly connected to the driving shaft 3;
[0034] Three rotating drums 4 are rotatably mounted on the rotating frame 1, and a rotating shaft 5 is rotatably mounted in each rotating drum 4; a rotating drum synchronous pulley 41 is fixedly mounted on each rotating drum 4, and each rotating drum synchronous pulley 41 is connected to each other in the same direction through the same rotating drum synchronous belt 42 for synchronous transmission; a rotating shaft synchronous pulley 51 is fixedly mounted on each rotating shaft 5, and each rotating shaft synchronous pulley 51 is connected to each other in the same direction through the same rotating shaft synchronous belt 52 for synchronous transmission;
[0035] A rotating drum driving pulley 43 is fixedly mounted on the driving shaft 3 and one of the rotating drums 4, and the two rotating drum driving pulleys 43 are connected to each other through a rotating drum driving synchronous belt 44; a rotating shaft driving pulley 53 is fixedly mounted on the driving shaft 3 and one of the rotating shafts 5, and the two rotating shaft driving pulleys 53 are connected to each other through a rotating shaft driving synchronous belt 54;
[0036] A group of execution groups 9 are rotatably mounted on each rotating cylinder 4, a driven bevel gear 6 is fixedly mounted on the input end of the execution group 9, and a driving bevel gear 7 is fixedly mounted on each rotating shaft 5, and each driving bevel gear 7 is meshed and connected with the corresponding driven bevel gear 6; when the material is diverted, the driving mechanism 2 drives the driving shaft 3 to rotate, and at the same time the rotating frame 1 rotates, driving the rotating cylinder 4 to revolve around the driving shaft 3; and in the process of rotation of the driving shaft 3, the rotating cylinder 4 is driven to rotate by the rotating cylinder driving pulley 43 and the rotating cylinder driving synchronous belt 44, and at the same time the rotating shaft 5 is driven to rotate by the rotating shaft driving pulley 53 and the rotating shaft driving synchronous belt 54, and in the process of rotation of the rotating shaft 5, the execution group 9 is driven to rotate by the driven bevel gear 6 and the driving bevel gear 7, and the diversion of the material is realized by the execution group 9; that is, when the driving device 2 drives the driving shaft 3 to rotate, the rotating cylinder 4 and the rotating shaft 5 revolve around the driving shaft 3, and at the same time the rotating cylinder 4 and the rotating shaft 5 rotate, so that the material is diverted by the execution group 9;
[0037] The device is installed above the conveying device (not shown in the figure), and the driving device 2 and the conveying device are electrically connected to the control device inside the factory area; the staff inputs instructions into the control device according to the actual situation to control the rotation speed of the driving shaft 3 driven by the driving device 2, the running speed of the conveying device, and the interval between each adjacent two materials on the conveying device (specifically, the time interval for the front-end device to input materials to the conveying device, so as to achieve the purpose of controlling the interval between each adjacent two materials on the conveying device);
[0038] As the conveying device drives the material to move and the drive shaft 3 rotates, when the material moves to a certain position on the conveying device, the lowest execution group 9 (the execution group 9 with the lowest height) begins to gradually wrap around both ends of the material, and as the drive shaft 3 rotates (the conveying device is always installed to run at a specified speed), the execution group 9 rotates, driving the material to rotate until the execution group 9 rotates 90°, at which time the execution group 9 is separated from the material and no longer wraps around both ends of the material, and the material completes the vertical turn in the horizontal direction; at the same time, the conveying device continues to operate, driving the material to move and conveying the material to the back-end equipment; after the next material moves to a certain position on the conveying device, the lowest execution group 9 begins to gradually wrap around both ends of the material, and the new material is vertically turned in the horizontal direction; the drive shaft 3 drives the execution group 9 to revolve around the drive shaft 3, drives the execution group 9 to rotate, and the conveying device continues to operate, so that the material on the conveying device is turned, and the turning speed is fast.
[0039] A connecting frame 8 is fixedly mounted on each rotating cylinder 4, and each set of execution groups 9 is rotatably mounted on the corresponding connecting frame 8; the execution group 9 includes: a steering drive frame 91; the steering drive frame 91 is rotatably connected to the corresponding rotating cylinder 4, and the driven bevel gear 6 is fixedly mounted on the steering drive frame 91; an execution plate 92 is respectively mounted on both sides of the steering drive frame 91;
[0040] The steering drive frame 91 includes: a steering rotating shaft 911 and an actuator plate mounting plate 914; the steering rotating shaft 911 is rotatably connected to the corresponding rotating cylinder 4, and one end is fixedly connected to the driven bevel gear 6, and the other end is fixedly installed with a connecting plate 912; two connecting rods 913 are fixedly installed on the connecting plate 912; there are two actuator plate mounting plates 914, which are respectively slidably connected to the two ends of each connecting rod 913 and are fixed by bolts; the actuator plate 92 is installed on the corresponding actuator plate mounting plate 914; a bearing is fixedly installed on the steering rotating shaft 911, and is rotatably connected to the connecting frame 8 through the bearing; according to the width of the material, the distance between the two actuator plate mounting plates 914 is adjusted, and after the adjustment is completed, the bolts are tightened to fix the actuator plate mounting plate 914 and the connecting rod 913; during the rotation of the rotating shaft 5, the steering rotating shaft 911 is driven to rotate through the driven bevel gear 6 and the active bevel gear 7, thereby driving the two actuator plates 92 to rotate, and the two actuator plates 92 wrap the two ends of the material and drive the material to rotate during the rotation process.
[0041] Specifically, in order to make it easier for the material to be wrapped by the two actuator plates 92, each actuator plate 92 is rotatably mounted on the corresponding actuator plate mounting plate 914; an adjusting member 921 is rotatably mounted on both the actuator plate 92 and the actuator mounting plate 914, and a nut is rotatably mounted on each adjusting member 921; a threaded rod 922 is also provided between the two adjusting members 921, and the two ends of the threaded rod 922 are respectively engaged with two nuts; the nut on the adjusting member 921 is rotated to move the threaded rod 922 along the adjusting member 921, thereby adjusting the opening angle between the two actuator plates 92, and adjusting the positions of the two actuator plates 92, so that the two actuator plates 92 are no longer parallel to each other, but open outward, so that in the process of turning the material, the two actuator plates 92 can more easily wrap the material.
[0042] Specifically, the driving mechanism 2 includes: a driving motor 21; a driving shaft pulley 22 is fixedly installed on the output shaft of the driving motor 21 and the driving shaft 3, and the two driving shaft pulleys 22 are connected by a driving shaft synchronous belt 23; the driving motor 21 is a servo motor and is electrically connected to the control device inside the factory.
[0043] The rotating frame 1 is an equilateral triangle, and the driving shaft 3 is fixedly installed at the center of the rotating frame 1 ; three rotating cylinders 4 are provided, which are rotatably installed at three corner ends of the rotating frame 1 respectively.
[0044] A rotating drum mounting block 101 is slidably provided at each of the three corner ends of the rotating frame 1; each corner end of the rotating frame 1 is provided with three strip-shaped through slots; each rotating drum mounting block 101 is fixedly connected to the rotating frame 1 by fixing bolts and fixing nuts having the same number as the strip-shaped through slots, and each fixing bolt passes through the corresponding strip-shaped through slot;
[0045] Three tensioning bolts 102 are threadedly installed on the rotating frame 1, and the ends of each tensioning bolt 102 are respectively abutted against the corresponding rotating drum mounting block 101; after long-term use, the synchronous belt will cause the synchronous belt to loosen, affecting the transmission effect. Therefore, after long-term use, rotate the fixing nut to loosen the rotating drum mounting block 101 and the rotating frame 1, and then rotate the tensioning bolt 102 to push the rotating drum mounting block 101 outward through the tensioning bolt 102 until the synchronous belt is tensioned, and then fix the rotating drum mounting block 101 and the rotating frame 1 again through the fixing bolts and fixing nuts; each rotating drum 4 is rotatably installed on the corresponding rotating drum mounting block 101.
[0046] Specifically, in order to adapt to the height of different materials, the technical solution also includes: a lifting mechanism 10; the lifting mechanism 10 includes: a mobile frame 1001 and a fixed frame 1002; two slide bars are fixedly installed on the fixed frame 1002; both sides of the mobile frame 1001 are slidably connected with the two slide bars respectively; a locking slider matched with each slide bar is fixedly installed on the mobile frame 1001;
[0047] A lifting screw 1003 is threadedly mounted on the fixed frame 1002, one end of the lifting screw 1003 is rotatably connected to the movable frame 1001, and a hand wheel 1004 is fixedly mounted on the other end;
[0048] The driving shaft 3 is rotatably mounted on the mobile frame 1001; the driving mechanism 2 is fixedly mounted on the mobile frame 1001; by rotating the hand wheel 1004, the lifting screw 1003 is driven to rotate. Since the lifting screw 1003 is threadedly mounted on the fixed frame 1002, during the rotation of the lifting screw 1003, the mobile frame 1001 is driven to slide up and down on the fixed frame 1002, thereby adjusting the height of each group of execution groups 9 to adapt to materials of different heights; after adjusting to the appropriate height, the mobile frame 1001 is fixed to the fixed frame 1002 by a locking slider; the fixed frame 1002 is fixedly mounted on the frame 11.
[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A continuous material diverting device, It is characterized in that include: A rotating frame (1) and a driving mechanism (2); a driving shaft (3) is fixedly mounted on the rotating frame (1), and an output end of the driving mechanism (2) is drivingly connected to the driving shaft (3); At least one rotating drum (4) is rotatably mounted on the rotating frame (1), and a rotating shaft (5) is rotatably mounted in each rotating drum (4); a rotating drum synchronous pulley (41) is fixedly mounted on each rotating drum (4), and each of the rotating drum synchronous pulleys (41) is connected to each other in the same direction via the same rotating drum synchronous belt (42) for synchronous transmission; each of the rotating shafts (5) is fixedly mounted on a rotating shaft synchronous pulley (51), and each of the rotating shaft synchronous pulleys (51) is connected to each other in the same direction via the same rotating shaft synchronous belt (52) for synchronous transmission; A rotating drum driving pulley (43) is fixedly mounted on the driving shaft (3) and any one of the rotating drums (4), and the two rotating drum driving pulleys (43) are connected to each other through a rotating drum driving synchronous belt (44); a rotating shaft driving pulley (53) is fixedly mounted on the driving shaft (3) and any one of the rotating shafts (5), and the two rotating shaft driving pulleys (53) are connected to each other through a rotating shaft driving synchronous belt (54); A set of actuator groups (9) are rotatably mounted on each of the rotating cylinders (4); a driven bevel gear (6) is fixedly mounted on the input end of the actuator group (9); a driving bevel gear (7) is fixedly mounted on each of the rotating shafts (5); and each of the driving bevel gears (7) is meshingly connected with a corresponding driven bevel gear (6).
2. A continuous material diverting device according to claim 1, It is characterized in that A connecting frame (8) is fixedly mounted on each of the rotating cylinders (4), and each group of the execution groups (9) is rotatably mounted on the corresponding connecting frame (8).
3. A continuous material diverting device according to claim 1, It is characterized in that The execution group (9) comprises: a steering drive frame (91); the steering drive frame (91) is rotationally connected to the corresponding rotating cylinder (4), and the driven bevel gear (6) is fixedly mounted on the steering drive frame (91); An execution plate (92) is respectively installed on both sides of the steering drive frame (91).
4. A continuous material diverting device according to claim 3, It is characterized in that The steering drive frame (91) comprises: a steering rotating shaft (911) and an actuator plate mounting plate (914); the steering rotating shaft (911) is rotationally connected to the corresponding rotating cylinder (4), and one end is fixedly connected to the driven bevel gear (6), and the other end is fixedly mounted with a connecting plate (912); at least two connecting rods (913) are fixedly mounted on the connecting plate (912); two actuator plate mounting plates (914) are provided, which are slidably connected to the two ends of each connecting rod (913) respectively, and are fixed by bolts for limiting position; the actuator plate (92) is mounted on the corresponding actuator plate mounting plate (914).
5. A continuous material diverting device according to claim 4, It is characterized in that Each of the actuating plates (92) is rotatably mounted on the corresponding actuating plate mounting plate (914); an adjusting member (921) is rotatably mounted on each of the actuating plates (92) and the actuating mounting plate (914); and a nut is rotatably mounted on each of the adjusting members (921); and a threaded rod (922) is provided between the two adjusting members (921), and two ends of the threaded rod (922) are respectively meshed and connected with the two nuts.
6. A continuous material diverting device according to claim 1, It is characterized in that The driving mechanism (2) comprises: a driving motor (21); a driving shaft pulley (22) is fixedly mounted on the output shaft of the driving motor (21) and the driving shaft (3); the two driving shaft pulleys (22) are connected in transmission via a driving shaft synchronous belt (23).
7. A continuous material diverting device according to claim 1, It is characterized in that The rotating frame (1) is in the shape of an equilateral triangle, and the driving shaft (3) is fixedly mounted at the center of the rotating frame (1); three rotating cylinders (4) are provided, which are rotatably mounted at three corner ends of the rotating frame (1).
8. A continuous material diverting device according to claim 7, It is characterized in that A rotating drum mounting block (101) is slidably disposed at each of the three corner ends of the rotating frame (1); each corner end of the rotating frame (1) is provided with at least one strip-shaped through slot; each rotating drum mounting block (101) is fixedly connected to the rotating frame (1) via fixing bolts and fixing nuts having the same number as the strip-shaped through slots, and each fixing bolt passes through a corresponding strip-shaped through slot; Three tension bolts (102) are threadedly mounted on the rotating frame (1), and the end of each tension bolt (102) abuts against the corresponding rotating drum mounting block (101); Each of the rotating drums (4) is rotatably mounted on a corresponding rotating drum mounting block (101).
9. A continuous material diverting device according to claim 1, It is characterized in that Also includes: A lifting mechanism (10); the lifting mechanism (10) comprises: a movable frame (1001) and a fixed frame (1002); two sliding bars are fixedly mounted on the fixed frame (1002); two sides of the movable frame (1001) are respectively slidably connected to the two sliding bars; a locking slider matched with each sliding bar is fixedly mounted on the movable frame (1001); A lifting screw (1003) is threadedly mounted on the fixed frame (1002); one end of the lifting screw (1003) is rotatably connected to the movable frame (1001), and a hand wheel (1004) is fixedly mounted on the other end; The driving shaft (3) is rotatably mounted on the moving frame (1001); and the driving mechanism (2) is fixedly mounted on the moving frame (1001).
10. A continuous material diverting device according to claim 9, It is characterized in that Also includes: A frame (11); the fixing frame (1002) is fixedly mounted on the frame (11).
