Automatic stacking device in PVC floor production

By designing an automatic palletizing device, using components such as palletizing tables, frames and guide rollers, the automatic and neat palletizing of PVC floors is achieved, which solves the problems of low manual handling efficiency and untidy palletizing in production, and improves production efficiency Consistent with the product.

CN222138080UActive Publication Date: 2024-12-10JIANGSU HUAMAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420992860.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-10
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The lack of automation equipment in PVC floor production leads to low manual handling and palletizing efficiency, and the existing palletizing devices cannot meet the diverse production requirements, resulting in untidy palletizing and inability to meet subsequent processing and packaging requirements.

Method used

An automatic palletizing device is designed, including a palletizing table, frame, horizontal moving guide rail, lifting cylinder, suction cup and guide roller, and automatic neat palletizing of PVC floors is achieved through conveying rollers and power motors.

Benefits of technology

It realizes automated production, improves efficiency and palletization order, meets diversified large production needs, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of palletizing devices, and discloses an automatic palletizing device in PVC floor production, which comprises a palletizing table and a frame, the palletizing table is arranged on the left side of the frame, a horizontal moving guide rail is arranged at the top of the frame, a power motor is mounted at the left upper end of the horizontal moving guide rail, and the left lower end of the horizontal moving guide rail is connected with the palletizing table. A movable sliding block is arranged at the right end of the horizontal moving guide rail, two lifting air cylinders are arranged on the movable sliding block, a supporting block is arranged at the top of the inner side of the rack, piston rods of the two lifting air cylinders are connected with the supporting block under the lifting air cylinders, and a plurality of connecting rods are connected to the bottom of the supporting block; the lower ends of the multiple connecting rods are connected with suction cups. The PVC floor stacking machine is high in automation degree, free of manual carrying and stacking, high in efficiency and small in labor intensity, the stacked PVC floors are neat and consistent, the subsequent machining or packaging requirement can be met, and the current diversified large-scale production requirement can be well met.
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Description

Technical Field

[0001] The utility model relates to the technical field of palletizing devices, in particular to an automatic palletizing device in the production of PVC floors. Background Art

[0002] PVC floor is a new type of lightweight floor decoration material that is very popular in the world today, also known as "lightweight floor material". It is a popular product in Europe, America, Japan and South Korea in Asia, and has been popular abroad. It has entered the Chinese market since the early 1980s and has been widely recognized in large and medium-sized cities in China. It is widely used, such as homes, hospitals, schools, office buildings, factories, public places, supermarkets, businesses, and other places. "PVC floor" refers to the floor produced with polyvinyl chloride materials. Specifically, it is made of polyvinyl chloride and its copolymer resin as the main raw materials, and fillers, plasticizers, stabilizers, colorants and other auxiliary materials are added on a sheet-like continuous substrate through a coating process or a calendering, extrusion or extrusion process.

[0003] However, the current automated production equipment in the PVC floor processing industry is not perfect enough. At present, a large amount of manpower is still used in some processes for operations such as handling, stacking and flipping. For example, in the production process, the connected PVC sheets that have been shaped need to be cut to form large PVC sheets. At this time, in order to save placement space and prevent single sheets from deforming, several large PVC sheets need to be neatly stacked together, so there will be a stacking operation. In the past, this work was mainly done manually in the production of PVC floors, which was inefficient and labor-intensive. In addition, the stacked PVC floors were uneven and could not meet the requirements of subsequent processing or packaging. In addition, the existing stacking devices could not meet the current diversified large-scale production requirements. Therefore, it is necessary to develop an automatic stacking device for PVC floor production. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic stacking device in the production of PVC floors to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An automatic stacking device in the production of PVC flooring, comprising a stacking platform and a frame, wherein the stacking platform is arranged on the left side of the frame, a horizontal movable guide rail is arranged on the top of the frame, a power motor is installed at the upper left end of the horizontal movable guide rail, a movable slider is arranged at the right end of the horizontal movable guide rail, two lifting cylinders are arranged on the movable slider, a support block is arranged on the inner side of the frame near the top, the piston rods of the two lifting cylinders are connected to the support block directly below, a plurality of connecting rods are connected to the bottom of the support block, a plurality of connecting rods are connected to the lower ends of the plurality of connecting rods, a support platform is installed at the inner bottom of the frame, a plurality of guide rollers distributed at equal horizontal intervals are installed directly above the support platform, a baffle is arranged between the two guide rollers at the left end of the support platform, a conveying frame is connected to the right end of the support platform, a plurality of conveying rollers arranged at equal horizontal intervals are arranged on the inner side of the conveying frame, both ends of the plurality of guide rollers are connected to the upper surface of the support platform through a support seat, and a conveying power box is installed on one side of the front end of the conveying frame.

[0007] As a preferred technical solution of the utility model, the number of the connecting rods is set to six, and the six connecting rods are distributed on the front and rear sides of the support block, with three on each side.

[0008] As a preferred technical solution of the utility model, the number of the suction cups is set to six, and the six suction cups are distributed on the front and rear sides of the support block, with three on each side.

[0009] As a preferred technical solution of the utility model, the upper surface level of the baffle is higher than the upper surface level of the guide roller.

[0010] As a preferred technical solution of the utility model, the left end of the horizontal movable guide rail is located on the stacking platform.

[0011] As a preferred technical solution of the utility model, the plurality of suction cups are located directly above the guide roller.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The utility model has a high degree of automation, does not require manual handling and stacking, has high efficiency and low labor intensity, and the stacked PVC floors are neat and consistent, can meet the requirements of subsequent processing or packaging, and can better meet the current diversified large-scale production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic top view of the upper surface structure of the support platform of the utility model;

[0017] Figure 3 It is a top view structural schematic diagram of the position relationship between the conveying frame and multiple conveying rollers of the utility model.

[0018] In the figure: 1. stacking platform; 2. frame; 3. horizontal moving guide rail; 4. lifting cylinder; 5. support block; 6. suction cup; 7. support platform; 8. support seat; 9. baffle; 10. conveying frame; 11. conveying roller; 12. guide roller; 13. moving slide block; 14. power motor; 15. connecting rod; 16. conveying power box. DETAILED DESCRIPTION

[0019] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The different types of section lines in the drawings in the embodiments of the utility model are not marked according to the national standard, nor are there any requirements for the materials of the components, but are used to distinguish the cross-sectional views of the components in the drawings.

[0020] See also Figure 1-3 An automatic stacking device for PVC floor production includes a stacking platform 1 and a frame 2. The stacking platform 1 is arranged on the left side of the frame 2. A horizontal moving guide rail 3 is arranged on the top of the frame 2. A power motor 14 is installed on the upper left end of the horizontal moving guide rail 3. A moving slider 13 is arranged on the right end of the horizontal moving guide rail 3. Two lifting cylinders 4 are arranged on the moving slider 13. A support block 5 is arranged on the inner side of the frame 2 near the top. The piston rods of the two lifting cylinders 4 are connected to the support block 5 directly below. A plurality of connecting rods 15 are connected to the bottom of the support block 5. The lower ends of multiple connecting rods 15 are connected to suction cups 6, a support platform 7 is installed on the inner bottom of the frame 2, and a plurality of guide rollers 12 distributed horizontally at equal intervals are installed directly above the support platform 7. A baffle 9 is arranged between the two guide rollers 12 on the left end of the support platform 7, and a conveying frame 10 is connected to the right end of the support platform 7. A plurality of conveying rollers 11 arranged horizontally at equal intervals are arranged on the inner side of the conveying frame 10. Both ends of the plurality of guide rollers 12 are connected to the upper surface of the support platform 7 through a support seat 8, and a conveying power box 16 is installed on one side of the front end of the conveying frame 10.

[0021] The number of the connecting rods 15 is set to six, and the six connecting rods 15 are distributed on the front and rear sides of the supporting block 5, with three connecting rods on each side.

[0022] The number of the suction cups 6 is set to six, and the six suction cups 6 are distributed on the front and rear sides of the support block 5, with three suction cups on each side.

[0023] The upper surface level of the baffle plate 9 is higher than the upper surface level of the guide roller 12 .

[0024] The left end of the horizontal movable guide rail 3 is located on the stacking platform 1 .

[0025] Among them, a plurality of suction cups 6 are located directly above the guide roller 12 .

[0026] The working principle and use process of the utility model are as follows: first, when working, the multiple conveying rollers 11 on the conveying frame 10 are driven to rotate by the conveying power box 16, so as to convey the PVC floor to the left, until it is conveyed to the guide roller 12, and is limited and blocked at the specified position by the baffle 9, and then the two lifting cylinders 4 are started to drive the multiple suction cups 6 at the lower end of the support block 5 to suck the PVC floor, and then the two lifting cylinders 4 are reset to lift the PVC floor upward, and then the power motor 14 is started to drive the horizontal moving guide rail 3 to work, so as to move the horizontal moving guide rail 3 The movable slider 13 on the palletizer moves to the left, so that the movable slider 13 drives the two lifting cylinders 4 to move to the left, until the support block 5 at the bottom of the two lifting cylinders 4 reaches the top of the palletizing platform 1. At this time, the PVC floor sucked by the multiple suction cups 6 is located above the palletizing platform 1. After that, the two lifting cylinders 4 are started to drive the support block 5 to move downward to the specified position, so that the multiple suction cups 6 place the PVC floor on the palletizing platform 1. The above actions are repeated in a cycle to complete neat palletizing. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0027] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.

Claims

1. An automatic palletizing device for PVC floor production, comprising a palletizing platform (1) and a frame (2), characterized in that: The stacking platform (1) is arranged on the left side of the frame (2); a horizontal movable guide rail (3) is arranged on the top of the frame (2); a power motor (14) is installed on the upper left end of the horizontal movable guide rail (3); a moving slider (13) is arranged on the right end of the horizontal movable guide rail (3); two lifting cylinders (4) are arranged on the moving slider (13); a support block (5) is arranged on the inner side of the frame (2) near the top; piston rods of the two lifting cylinders (4) are connected to the support block (5) directly below; a plurality of connecting rods (15) are connected to the bottom of the support block (5); and the lower ends of the plurality of connecting rods (15) are connected to A suction cup (6) is provided, a support platform (7) is installed at the inner bottom of the frame (2), a plurality of guide rollers (12) are installed directly above the support platform (7) and are distributed at equal intervals horizontally, a baffle (9) is provided between the two guide rollers (12) at the left end of the support platform (7), a conveying frame (10) is connected to the right end of the support platform (7), a plurality of conveying rollers (11) are arranged at equal intervals horizontally on the inner side of the conveying frame (10), both ends of the plurality of guide rollers (12) are connected to the upper surface of the support platform (7) through a support seat (8), and a conveying power box (16) is installed on one side of the front end of the conveying frame (10).

2. The automatic stacking device in the production of PVC flooring according to claim 1 is characterized by: The number of the connecting rods (15) is set to six, and the six connecting rods (15) are distributed on the front and rear sides of the support block (5), with three on each side.

3. The automatic stacking device in the production of PVC flooring according to claim 1 is characterized by: The number of the suction cups (6) is set to six, and the six suction cups (6) are distributed on the front and rear sides of the support block (5), with three suction cups on each side.

4. The automatic stacking device in the production of PVC flooring according to claim 1 is characterized by: The upper surface level of the baffle (9) is higher than the upper surface level of the guide roller (12).

5. The automatic stacking device in the production of PVC flooring according to claim 1 is characterized by: The left end of the horizontal movable guide rail (3) is located on the stacking platform (1).

6. The automatic stacking device in the production of PVC flooring according to claim 1, characterized in that: The plurality of suction cups (6) are located directly above the guide roller (12).