Stainless steel band tension roller

By designing a stainless steel belt tension roller of a first roller body that can slide horizontally and a second roller body that rotates, tension adjustment is achieved using hydraulic cylinders and transmission plates, the problems of inconvenient adjustment of tension rollers and large driving force in the prior art are solved. Improves flexibility and efficiency of tension adjustment.

CN222138252UActive Publication Date: 2024-12-10FOSHAN AIKOSI INTELLIGENT TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420806116.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-10
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing tension rollers need to be fully lifted when adjusting the tension of the stainless steel belt, resulting in a large driving force and inconvenient operation.

Method used

A stainless steel belt tension roller is designed, in which the first roller body slides horizontally and the second roller body rotates, and the position of the first roller body is adjusted through the hydraulic cylinder and the transmission plate to realize tension adjustment and reduce driving force demand.

Benefits of technology

Adjusting the first roller body by horizontal sliding reduces the driving force required during the adjustment process, and improves the flexibility and efficiency of tension adjustment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222138252U_ABST
    Figure CN222138252U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of stainless steel band production and discloses a stainless steel band tension roller which comprises a rack, a first roller body is horizontally arranged on the rack in a sliding mode, a second roller body is further rotatably arranged on the rack, the vertical height of the first roller body is larger than that of the second roller body, and the vertical height of the second roller body is larger than that of the first roller body. The stainless steel band is wound on the first roller body and the second roller body at the same time. According to the stainless steel band tension roller, the first roller body is horizontally arranged on the machine frame in the sliding mode, when the tension of a stainless steel band is adjusted, the first roller body is controlled to horizontally move in the direction close to the stainless steel band, and the first roller body is matched with the second roller body, so that large tension can be provided; the first roller body is controlled to move in the direction away from the stainless steel band and is matched with the second roller body, so that small tension can be provided, and due to the fact that the first roller body only does horizontal reciprocating motion in the adjusting process, the driving force needed by the first roller body in the adjusting process can be reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of stainless steel belt production, in particular to a stainless steel belt tension roller. Background Art

[0002] As is known, tension rollers are usually used to control the tension of objects such as stainless steel belts or ropes to ensure that the objects maintain the appropriate tension during the conveying process. The design of the tension roller usually includes a roller or drum, and the tension can be changed by adjusting the position or angle of the roller. Tension rollers are widely used in various conveying systems, such as production lines, transportation equipment, etc.

[0003] For example, the Chinese patent document with publication number CN205634462U, publication date 2016-10-12, and titled "A Winding Machine Tension Roller Control System" includes a tension roller, a winding motor, a winding machine inverter, a laser rangefinder, and a PLC control module; the winding machine inverter is electrically connected to the winding motor through a wire; the laser rangefinder is installed above the tension roller; and a shock-absorbing spring is provided below the tension roller. The advantages of the tension control system for the winding machine are: the tension roller is stable, and during the production process, it can effectively suppress the up and down fluctuations of the tension roller, so that the system can obtain continuous and stable tension during the acceleration and deceleration process, ensuring product quality and stable production of the product line; it can effectively avoid the laser rangefinder from colliding with the tension roller and being damaged, and it can be used in more harsh environments, resulting in higher economic benefits.

[0004] The disadvantage of the above-mentioned prior art is that the tension roller is arranged vertically, and when adjusting the pressure of the tension roller, the tension roller needs to be fully lifted for adjustment. However, the tension roller used in the production of stainless steel strips is large in size. If it is to be fully lifted, a large driving force is inevitably required. Utility Model Content

[0005] The utility model aims to provide a stainless steel belt tension roller to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A stainless steel belt tension roller comprises a frame, a first roller body is horizontally slidably arranged on the frame, a second roller body is rotatably arranged on the frame, the vertical height of the first roller body is greater than the vertical height of the second roller body, and a stainless steel belt is wound around the first roller body and the second roller body at the same time.

[0008] The above-mentioned stainless steel belt tension roller has two slide grooves on the frame, and a bracket is slidably arranged inside each of the two slide grooves. Rotation holes are provided on the two brackets, and the two ends of the first roller body are rotatably connected to the two rotation holes respectively.

[0009] The above-mentioned stainless steel belt tension roller, the bracket is L-shaped.

[0010] The above-mentioned stainless steel belt tension roller has a transmission plate disposed between the two brackets, a hydraulic cylinder disposed on the frame, and an output end of the hydraulic cylinder is fixedly connected to the transmission plate.

[0011] The above-mentioned stainless steel belt tension roller has an oil supply mechanism disposed on the bracket.

[0012] The above-mentioned stainless steel belt tension roller, the oil supply mechanism includes an oil storage tank, a horizontal groove is opened on the bracket, an oil outlet hole is opened on the inner bottom wall of the oil storage tank, the oil storage tank is dynamically sealed and connected with the horizontal groove, a transfer groove is opened on the inner bottom wall of the horizontal groove, a first channel is opened inside the bracket, and two ends of the first channel are respectively connected with the rotating hole and the transfer groove;

[0013] It also includes a power component for driving the oil outlet hole to communicate with the transfer tank.

[0014] The above-mentioned stainless steel belt tension roller, the bracket further has a second channel inside, and the two ends of the second channel are respectively connected to the transfer slot and the slide slot.

[0015] The above-mentioned stainless steel belt tension roller, the power component includes an abutment block, a vertical pole is fixedly connected to the frame, an avoidance groove is opened inside the vertical pole, the abutment block is slidably connected to the avoidance groove, and a first spring is arranged between the abutment block and the avoidance groove, a second spring is arranged between the oil storage tank and the slide groove, and a first abutment surface is arranged on the abutment block, and the first abutment surface is located on the movement stroke of the oil storage tank.

[0016] In the above-mentioned stainless steel belt tension roller, a second abutment surface is provided on the abutment block, and the second abutment surface is located on the movement stroke of the oil storage tank.

[0017] The above-mentioned stainless steel belt tension roller, the oil storage tank is provided with a threaded cover.

[0018] In the above technical scheme, the utility model provides a stainless steel belt tension roller, in which the first roller body is horizontally slidably arranged on a frame. When adjusting the tension of the stainless steel belt, the first roller body is controlled to move horizontally in a direction close to the stainless steel belt, cooperating with the second roller body, thereby providing a larger tension. The first roller body is controlled to move in a direction away from the stainless steel belt, cooperating with the second roller body, thereby providing a smaller tension. Moreover, since the first roller body only performs horizontal reciprocating motion during the adjustment process, the driving force required for the first roller body during the adjustment process can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 The overall structural diagram provided for the embodiment of the utility model;

[0021] Figure 2 A side view schematic diagram of the structure provided by an embodiment of the utility model;

[0022] Figure 3 An exploded schematic diagram of an abutment block and a vertical pole provided in an embodiment of the utility model;

[0023] Figure 4 A partial cross-sectional structural schematic diagram provided for an embodiment of the utility model;

[0024] Figure 5 for Figure 4 A schematic diagram of the enlarged local structure in the middle.

[0025] Description of reference numerals:

[0026] 1. Frame; 2. First roller body; 3. Second roller body; 4. Slide; 5. Bracket; 6. Rotation hole; 7. Transmission plate; 8. Hydraulic cylinder; 9. Oil storage tank; 10. Horizontal groove; 11. Oil outlet hole; 12. Transfer groove; 13. First channel; 14. Second channel; 15. Abutment block; 1501. First abutment surface; 1502. Second abutment surface; 16. Vertical pole; 17. Avoidance groove; 18. First spring; 19. Second spring; 20. Threaded cover. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0028] In the description of the present utility model, it is necessary to understand that Figure 2 The middle bracket 5 is located at the top relative to the frame 1, and vice versa. Figure 2The position of the first roller 2 relative to the hydraulic cylinder 8 is on the left, and vice versa. The terms "center", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0029] Reference Figure 1-5 A stainless steel strip tension roller provided in an embodiment of the utility model includes a frame 1, a first roller body 2 is horizontally slidably arranged on the frame 1, and a second roller body 3 is also rotatably arranged on the frame 1, the vertical height of the first roller body 2 is greater than the vertical height of the second roller body 3, and the stainless steel strip is wound around the first roller body 2 and the second roller body 3 at the same time.

[0030] Specifically, the tension roller is usually used to control the tension of objects such as stainless steel belts or ropes to ensure that the objects maintain an appropriate tension state during transportation. The tension roller is arranged above or below the stainless steel belt, and the tension roller is controlled to approach or move away from the stainless steel belt by providing a driving force in the vertical direction of the tension roller. The reciprocating drive member is used to control the tension roller to move closer to or farther from the stainless steel belt to adjust the tension of the stainless steel belt. This is a prior art and will not be described in detail. One of the core innovations of the utility model is that Figure 2 As shown, the first roller body 2 is horizontally slidably set on the frame 1, and the second roller body 3 is rotatably set on the side wall of the frame 1, and the stainless steel belt is wound from the bottom of the second roller body 3 to the top of the first roller body 2. The purpose of such a setting is that when adjusting the tension of the stainless steel belt, the first roller body 2 is controlled to move horizontally in the direction close to the stainless steel belt (that is, move to the left), and cooperate with the second roller body 3, so as to provide a larger tension, and the first roller body 2 is controlled to move in the direction away from the stainless steel belt (that is, move to the right), and cooperate with the second roller body 3, so as to provide a smaller tension. In addition, since the first roller body 2 only performs horizontal reciprocating motion during the adjustment process, the driving force required for the first roller body 2 during the adjustment process can be reduced.

[0031] Preferably, the frame 1 is provided with two slide grooves 4, each of which is slidably provided with a bracket 5, and the two brackets 5 are provided with a rotating hole 6, and the two ends of the first roller body 2 are rotatably connected to the two rotating holes 6 respectively. Specifically, a sliding portion is provided at the bottom end of the bracket 5, so that the bracket 5 can drive the first roller body 2 to move horizontally, and is connected to the rotating hole 6 through the end of the first roller body 2, so that the first roller body 2 itself rotates.

[0032] Preferably, the bracket 5 is L-shaped, that is, the bracket 5 includes a vertical section and a horizontal section, the bottom end of the vertical section is slidably connected to the slide groove 4, and the first roller body 2 is rotatably connected to the end of the horizontal section. During the sliding process of the bracket 5, the end of the horizontal section can extend to the outside of the frame 1, thereby increasing the moving distance of the first roller body 2, and further increasing the adjustment range of the tension of the stainless steel belt.

[0033] Preferably, a transmission plate 7 is provided between the two brackets 5, and a hydraulic cylinder 8 is provided on the frame 1, and the output end of the hydraulic cylinder 8 is fixedly connected to the transmission plate 7. Specifically, the transmission plate 7 is horizontally arranged, and its two ends are respectively fixedly connected to the opposite surfaces of the two brackets 5. The hydraulic cylinder 8 is horizontally arranged, and the horizontal position of the transmission plate 7, the bracket 5 and the first roller body 2 can be adjusted by controlling the extension and retraction of the output end of the hydraulic cylinder 8.

[0034] Furthermore, the bracket 5 is provided with an oil supply mechanism; the oil supply mechanism includes an oil storage tank 9, a horizontal groove 10 is provided on the bracket 5, an oil outlet hole 11 is provided on the inner bottom wall of the oil storage tank 9, the oil storage tank 9 is dynamically sealed and connected to the horizontal groove 10, a transfer groove 12 is provided on the inner bottom wall of the horizontal groove 10, a first channel 13 is provided inside the bracket 5, and the two ends of the first channel 13 are respectively connected to the rotating hole 6 and the transfer groove 12; it also includes a power component for driving the oil outlet hole 11 to communicate with the transfer groove 12, specifically, the horizontal groove 10 is provided on the upper surface of the horizontal section of the bracket 5, the inside of the oil storage tank 9 is filled with lubricating oil, and a connecting portion is provided at the bottom end of the oil storage tank 9, and the connecting portion is slidably connected to the horizontal groove 10 Then, the oil outlet hole 11 passes through the connecting part and is connected with the horizontal groove 10. The transfer groove 12 is opened on the inner bottom wall of the horizontal groove 10 and is located on the movement stroke of the oil outlet hole 11. The vertical height of the rotating hole 6 is smaller than the vertical height of the transfer groove 12. The power component is an existing reciprocating drive component such as an electric push rod. The purpose of such a setting is that when it is necessary to supply oil to the inside of the rotating hole 6, the oil storage tank 9 is pushed to the top of the horizontal groove 10 through the power component. At this time, the oil outlet hole 11 is located above the transfer groove 12, and the oil outlet hole 11 is connected with the transfer groove 12. The lubricating oil inside the oil storage tank 9 will flow along the oil outlet hole 11 to the inside of the transfer groove 12, and then flow to the inside of the rotating hole 6 through the first channel 13, so as to achieve the lubrication effect between the first roller body 2 and the rotating hole 6.

[0035] Furthermore, a second channel 14 is opened inside the bracket 5, and the two ends of the second channel 14 are respectively connected to the transfer groove 12 and the slide groove 4. The vertical height of the slide groove 4 is smaller than the vertical height of the transfer groove 12. The purpose of such a setting is that a part of the lubricating oil flowing into the transfer groove 12 will flow into the slide groove 4 through the second channel 14, so as to achieve a lubrication effect between the bracket 5 and the slide groove 4.

[0036] It should be noted that when the stainless steel belt is passed through the first roller body 2 and the second roller body 3, it is necessary to first control the first roller body 2 to move in a direction away from the stainless steel belt through the hydraulic cylinder 8, so that the gap between the first roller body 2 and the second roller body 3 becomes larger, thereby facilitating the passing of the stainless steel belt. That is, each time the stainless steel belt is passed through, it is necessary to control the movement of the first roller body 2 and the bracket 5. As a replacement for the above-mentioned electric push rod, the power assembly includes an abutment block 15, a vertical rod 16 is fixedly connected to the frame 1, an avoidance groove 17 is opened inside the vertical rod 16, the abutment block 15 is slidably connected to the avoidance groove 17, and the abutment block 15 A first spring 18 is arranged between the avoidance groove 17, a second spring 19 is arranged between the oil storage tank 9 and the slide groove 4, a first abutment surface 1501 is arranged on the abutment block 15, and the first abutment surface 1501 is located on the movement stroke of the oil storage tank 9. Specifically, there are two vertical rods 16, and the two vertical rods 16 are symmetrically arranged on both sides of the two brackets 5. The avoidance groove 17 is horizontally arranged at a position close to the top of the vertical rod 16. The first spring 18 is arranged between the abutment block 15 and the avoidance groove 17, and the second spring 19 is arranged between the right side of the connecting part and the right side wall of the horizontal groove 10, and is in a compressed state, and the first spring 18 The stiffness coefficient is greater than that of the second spring 19. The first abutting surface 1501 is an inclined surface and is located at the end of the abutting block 15 away from the avoidance groove 17. The effect of such a setting is that when the hydraulic cylinder 8 drives the bracket 5 to move horizontally, it will drive the left edge of the oil storage tank 9 to abut against the first abutting surface 1501. Since the stiffness coefficient of the first spring 18 is greater than that of the second spring 19, when the first abutting surface 1501 abuts against the oil storage tank 9, the oil storage tank 9 will slide to the right relative to the horizontal groove 10, so that the oil outlet 11 is connected with the transfer groove 12, and the second spring 19 is squeezed. When the second spring 19 is squeezed to the limit position, That is, at this time, under the limiting action of the right side wall of the horizontal groove 10, the oil storage tank 9 cannot continue to slide relative to the horizontal groove 10. At this time, the abutment between the first abutment surface 1501 and the oil storage tank 9 will cause the abutment block 15 to slide toward the inside of the avoidance groove 17 and squeeze the first spring 18 to achieve avoidance. After the oil storage tank 9 is away from the first abutment surface 1501, the abutment block 15 automatically resets under the action of the first spring 18, and the oil storage tank 9 slides to the leftmost end of the horizontal groove 10 under the action of the second spring 19 to achieve automatic reset. In this way, each time the position of the first roller body 2 is adjusted, passive oil supply can be performed to the rotating hole 6 and the inside of the slide groove 4.

[0037] Furthermore, a second abutment surface 1502 is provided on the abutment block 15, and the second abutment surface 1502 is located on the movement stroke of the oil storage tank 9. The second abutment surface 1502 is also an inclined surface, which is symmetrically arranged opposite to the first abutment surface 1501. When the hydraulic cylinder 8 drives the bracket 5 to return, the second abutment surface 1502 abuts against the right edge of the oil storage tank 9. Since the oil storage tank 9 is located at the leftmost end of the horizontal groove 10 at this time, that is, the oil storage tank 9 cannot slide relative to the horizontal groove 10 at this time, when the oil storage tank 9 abuts against the second abutment surface 1502, the abutment block 15 will slide into the avoidance groove 17 and squeeze the first spring 18 to achieve avoidance. When the oil storage tank 9 is away from the second abutment surface 1502, the abutment block 15 automatically resets under the elastic force of the first spring 18 to prepare for the next abutment.

[0038] Preferably, the oil storage tank 9 is provided with a threaded cover 20 , and an opening is provided at the top of the oil storage tank 9 . The threaded cover 20 is screwed to open and close the opening of the oil storage tank 9 , thereby facilitating the addition of lubricating oil into the oil storage tank 9 .

[0039] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A stainless steel belt tension roller, comprising a frame, It is characterized in that A first roller is horizontally slidably arranged on the frame, and a second roller is rotatably arranged on the frame. The vertical height of the first roller is greater than that of the second roller, and the stainless steel belt is wound around the first roller and the second roller at the same time.

2. A stainless steel belt tension roller according to claim 1, It is characterized in that The frame is provided with two slide grooves, each of which has a bracket slidably arranged inside the two slide grooves, and both of the two brackets are provided with a rotating hole, and the two ends of the first roller body are rotatably connected to the two rotating holes respectively.

3. A stainless steel belt tension roller according to claim 2, It is characterized in that The bracket is L-shaped.

4. A stainless steel belt tension roller according to claim 2, It is characterized in that A transmission plate is arranged between the two brackets, a hydraulic cylinder is arranged on the frame, and an output end of the hydraulic cylinder is fixedly connected to the transmission plate.

5. A stainless steel belt tension roller according to claim 2, It is characterized in that An oil supply mechanism is arranged on the bracket.

6. A stainless steel belt tension roller according to claim 5, It is characterized in that The oil supply mechanism comprises an oil storage tank, a horizontal groove is provided on the bracket, an oil outlet hole is provided on the inner bottom wall of the oil storage tank, the oil storage tank is dynamically sealedly connected to the horizontal groove, a transfer groove is provided on the inner bottom wall of the horizontal groove, a first channel is provided inside the bracket, and two ends of the first channel are respectively connected to the rotating hole and the transfer groove; It also includes a power component for driving the oil outlet hole to communicate with the transfer tank.

7. A stainless steel belt tension roller according to claim 6, It is characterized in that A second channel is also provided inside the bracket, and two ends of the second channel are respectively connected to the transfer slot and the slide slot.

8. A stainless steel belt tension roller according to claim 6, It is characterized in that The power assembly includes an abutment block, a vertical pole is fixedly connected to the frame, an avoidance groove is opened inside the vertical pole, the abutment block is slidably connected to the avoidance groove, and a first spring is arranged between the abutment block and the avoidance groove, a second spring is arranged between the oil storage tank and the slide groove, and a first abutment surface is arranged on the abutment block, and the first abutment surface is located on the movement stroke of the oil storage tank.

9. A stainless steel belt tension roller according to claim 8, It is characterized in that The abutment block is provided with a second abutment surface, and the second abutment surface is located on the movement stroke of the oil storage tank.

10. A stainless steel belt tension roller according to claim 6, It is characterized in that The oil storage tank is provided with a threaded cover.