Emergency device capable of automatically closing and releasing air source
By designing emergency devices that automatically close and discharge air sources, using pipe short sections and solenoid control valves, the pressure relief problem of the coke oven riser system during chemical blower failure or power outage is solved, ensuring safety and high efficiency Emergency response avoids equipment damage and environmental risks.
Patent Information
- Application Number
- CN202420068297.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-11
AI Technical Summary
When the chemical blower of the coke oven riser system fails or power outages, the cylinder cannot automatically relieve pressure, resulting in excessive pressure in the carbonization chamber, causing serious safety hazards and economic losses.
Design an emergency device that can automatically close and vent the air source, including multiple short sections of pipes, coke oven riser and riser water seal, use normally open solenoid control valve and normally closed solenoid control valve to control the cylinder through relay Cut off and discharge the air source to ensure that the riser cover can automatically flush open and relieve pressure within a few seconds.
It effectively solves the safety hazards caused by cylinder locking, avoids damage to coke oven equipment and facilities and environmental protection risks, provides fast manual operating conditions, and improves emergency efficiency and safety stability.
Smart Images

Figure CN222139013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coke oven riser pipes, and more specifically to an emergency device capable of automatically closing and releasing a gas source. Background Art
[0002] With the development of intelligent manufacturing in the country, cylinders have begun to be used in the control system of coke oven risers to replace manual operations for opening and closing the cover of the riser. The realization of mechanized and intelligent operation of coke oven risers has reduced the labor intensity of riser workers, saved the company's labor costs, and improved the company's labor efficiency. However, since the action is controlled by a cylinder, when the 0.4MP--0.6MP gas source is normally supplied to the cylinder, the cylinder will support the riser cover under the action of the gas source, so that the riser cover remains fixed in the open or closed position, which will cause the cylinder to automatically lock the riser cover. Such a situation will cause serious safety hazards in the actual production and operation of the coke oven, especially when the pressure of all the carbonization chambers of the coke oven exceeds 400PA due to a sudden failure or power outage of the chemical product blower, the cylinder of the riser cover of the entire coke oven cannot be automatically opened and depressurized by the carbonization chamber pressure of more than 400PA as before when the cylinder was not pressed because the cylinder is supported by the 0.4--0.6MP gas source. At present, the riser cannot be opened manually on site, and can only be opened remotely and manually one by one on the computer interface to release the pressure when the riser system is not powered off. Due to the sudden failure of the blower to stop or power outage, in an instant, a large amount of waste gas in the carbonization chamber of the coke oven will cause smoke and fire everywhere in the coke oven. There is no time to open the riser covers one by one on the computer interface, and the entire coke oven will immediately fall into a sea of smoke and fire, which will bring serious economic losses and huge environmental risks to the coking plant. Therefore, in order to solve the major safety hazards brought about by the intelligent operation of the riser system, it is urgent to find an emergency device that can instantly close the cylinder gas source and release the cylinder air pressure after the chemical blower suddenly fails or stops or loses power, so that the cylinder of the switch riser can instantly be in a free state without being locked by air pressure. In this way, after the chemical blower suddenly fails or stops or loses power, the riser cover with the cylinder will be automatically opened and released by the carbonization chamber pressure of more than 400PA within a few seconds for pressure relief, and the on-site riser also has the conditions for manual rapid opening and closing, which creates conditions for on-site operators to plan the switch riser according to the pressure conditions of each carbonization chamber. Therefore, for coking plants that plan to implement and have already realized the intelligent and mechanized operation of the riser system, emergency execution devices with high emergency efficiency and good safety and stability have become a major problem that must be solved by each coking plant at this stage.
[0003] Therefore, we propose an emergency device which can automatically shut down and release the gas source to solve the above problems. Utility Model Content
[0004] Technical issues to be solved
[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide an emergency device which can automatically close and release the gas source, thereby solving the problem that the device cannot be automatically flushed open for pressure relief.
[0006] Technical Solution
[0007] To solve the above problems, the utility model adopts the following technical solutions.
[0008] An emergency device capable of automatically closing and releasing a gas source, comprising:
[0009] Multiple pipe nipples, coke oven risers and riser water seal covers;
[0010] The height of the riser water seal cover is higher than the height of the coke oven riser;
[0011] One end of the pipe short section is connected to another pipe short section, and the other end of the pipe short section is connected to the outer side wall of the coke oven riser, and the pipe short section extending the coke oven riser is installed in the direction of the riser water seal cover;
[0012] The pipe nipple includes an air collecting pipe, and the air collecting pipe is installed toward the right side;
[0013] The pipe nipple is provided with a module.
[0014] Preferably, a telescopic rod is installed on the outer side of the riser water seal cover, the number of the telescopic rods is not less than three, and a telescopic rod is installed at the bottom of the connecting rod, and a conveying line is provided on one side of the telescopic rod.
[0015] Preferably, the conveying line includes a normally open electromagnetic control valve and a normally closed electromagnetic control valve, and a relay 1 is installed on the outer side of the normally closed electromagnetic control valve.
[0016] Preferably, a mounting groove is installed on the upper side wall of the coke oven riser, a cylinder is installed on the upper side wall of the mounting groove, and a controller is installed on the upper side wall of the cylinder.
[0017] Preferably, the connection between the outer side wall of the controller and the conveying line is configured as an inwardly recessed rounded corner.
[0018] Preferably, a module is installed on the upper side wall of the coke oven riser, and a riser water seal cover is installed on one side of the module.
[0019] Preferably, the height of the coke oven riser is smaller than the height of the riser water seal cover.
[0020] Preferably, the pipe nipple is made of stainless steel, and the gas collecting pipe is made of solid flat iron.
[0021] Preferably, the centers of the circles of the plurality of pipe short sections are located on the same straight line, and the straight line is parallel to the side wall of the coke oven riser.
[0022] Beneficial effects: Compared with the prior art, the advantages of the utility model are:
[0023] It can fill the major security loopholes caused by the mechanization and intelligent operation system of the coke oven riser cover. This emergency execution device is to solve the problem that after a sudden failure or power outage of the chemical product blower, it can instantly close the gas source of the riser cover cylinder and release the cylinder air pressure, so that the cylinder of the switch riser can instantly be in a free state without being locked by the air pressure, and release the cylinder lock riser cover can not move. It ensures that after a sudden failure or power outage of the chemical product blower, the riser cover with the cylinder can be automatically opened by the carbonization chamber pressure of more than 400PA within a few seconds for organized pressure relief, avoiding serious damage to the coke oven body and equipment facilities, which will cause serious economic losses and huge environmental risks to the coking plant. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0025] Figure 2 It is a schematic diagram of the side view structure of the module of the utility model;
[0026] Figure 3 It is a schematic diagram of the side structure of the coke oven riser of the utility model.
[0027] The accompanying drawings in the figure are marked as follows:
[0028] 11. Coke oven riser; 12. Normally closed electromagnetic control valve; 13. Normally open electromagnetic control valve; 14. Pipe nipple; 15. Conveying line; 16. Relay 1; 17. Mounting slot; 18. Module; 19. Cylinder; 110. Controller;
[0029] 22. Riser water seal cover; 23. Gas collecting pipe; 24. Connecting rod; 25. Telescopic rod. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0031] The embodiment of the present application solves the problem of being unable to release pressure by itself by providing an emergency device that can automatically close and release the gas source. When used, it can avoid serious damage to the coke oven body and equipment facilities, which will cause serious economic losses and huge environmental risks to the coking plant.
[0032] The technical solution in the embodiment of the present application is to solve the above technical problems, and the overall idea is as follows:
[0033] See also Figure 1 - Figure 3 , an emergency device capable of automatically closing and releasing a gas source, comprising:
[0034] A plurality of pipe nipples 14, a coke oven riser 11 and a riser water seal cover 22;
[0035] The height of the riser water seal cover 22 is higher than the height of the coke oven riser 11;
[0036] One end of the pipe nipple 14 is connected to another pipe nipple 14, and the other end of the pipe nipple 14 is connected to the outer wall of the coke oven riser 11, and the coke oven riser 11 is installed along the pipe nipple 14 toward the riser water seal cover 22;
[0037] The pipe nipple 14 includes an air collecting pipe 23, and the air collecting pipe 23 is installed toward the right side;
[0038] A module 18 is provided on the pipe short section 14. The advantage of this arrangement is that the pipe short section 14 is set in a circular shape when in use, so that the gas transported into the interior of 11 can be transported out, and it can also be transported in a circular shape as a whole. In this way, the efficiency of transportation can be improved during transportation. At the same time, 22 installed on the outside of 11 will provide assistance to the transportation efficiency of 14.
[0039] In a further embodiment, a telescopic rod 25 is installed on the outer side of the riser water seal cover 22, the number of the telescopic rods 25 is not less than three, and a telescopic rod 25 is installed on the bottom of the connecting rod 24, and a conveying line 15 is arranged on one side of the telescopic rod 25. The advantage of such a setting is that the height of the switch of the riser water seal cover 22 can be adjusted by the telescopic rod 25 installed at the bottom of the connecting rod 24, and at the same time, the conveying line 15 arranged on one side of the telescopic rod 25 can provide auxiliary positioning for the use of the riser water seal cover 22.
[0040] In a further embodiment, the conveying line 15 includes a normally open electromagnetic control valve 13 and a normally closed electromagnetic control valve 12, and a relay 16 is installed on the outside of the normally closed electromagnetic control valve 12. The advantage of this arrangement is that the use of relay 16 can provide driving force for the use of the normally closed electromagnetic control valve 12.
[0041] In a further embodiment, a mounting groove 17 is installed on the upper side wall of the coke oven riser 11, a cylinder 19 is installed on the upper side wall of the mounting groove 17, and a controller 110 is installed on the upper side wall of the cylinder 19. The advantage of this arrangement is that, by using the mounting groove 17, a support point can be provided for the installation of the cylinder 19.
[0042] In a further embodiment, the connection between the outer wall of the controller 110 and the conveyor line 15 is configured as an inwardly recessed rounded corner. The advantage of such a configuration is that it can reduce the friction between the controller 110 and the conveyor line 15 and protect the safety of the conveyor line 15.
[0043] In a further embodiment, a module 18 is installed on the upper side wall of the coke oven riser 11, and a riser water seal cover 22 is installed on one side of the module 18. The advantage of this arrangement is that the module 18 installed on the upper end of the coke oven riser 11 can facilitate the subsequent fixed installation of the riser water seal cover 22.
[0044] In a further embodiment, the height of the coke oven riser 11 is less than the height of the riser water seal cover 22. The advantage of this arrangement is that it makes the depth of the coke oven riser 11 deeper, thereby being able to clamp the riser water seal cover 22 more tightly.
[0045] In a further embodiment, the pipe nipple 14 is made of stainless steel and the gas collecting pipe 23 is made of solid flat iron. The advantage of this arrangement is that stainless steel is not easily damaged, while solid flat iron has high hardness and is not easily damaged by impact.
[0046] In a further embodiment, the centers of the plurality of pipe short sections 14 are located on the same straight line, and the straight line is parallel to the side wall of the coke oven riser 11. The advantage of such an arrangement is that it ensures that the connection of the plurality of pipe short sections 14 is more stable.
[0047] During use, first add a short section, a flexible joint and a normally closed electromagnetic control valve 12 to the DN32 main pipeline that provides gas source to the coke oven riser 11 and the cylinder 19, and then add a short section and a normally open electromagnetic control valve 13 to the gas source main pipe between the normally closed electromagnetic control valve 12 and the first riser cylinder 19 of the coke oven, perpendicular to the gas source main pipe. Then install the cable signal line and electrical implementation, and finally interlock the DN32 normally closed electromagnetic control valve 12, DN32 normally open electromagnetic control valve 13 and the chemical product blower operation signal and power failure signal. When the chemical product blower stops due to a fault or the blower is powered off, the normally closed electromagnetic control valve 12 is instantly closed to cut off the gas source of the cylinder 19, and the normally open electromagnetic control valve 13 is instantly opened to release the remaining gas source in the cylinder 19 and the pipeline, ensuring that the riser cover with the cylinder 19 can be automatically opened by the carbonization chamber pressure of more than 400PA within a few seconds. Achieve organized pressure relief to avoid serious damage to the coke oven body and equipment facilities, which would cause serious economic losses and huge environmental risks to the coking plant.
[0048] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. An emergency device capable of automatically closing and releasing a gas source, characterized in that: include: A plurality of pipe nipples (14), a coke oven riser (11) and a riser water seal cover (22); The height of the riser water seal cover (22) is higher than the height of the coke oven riser (11); One end of the tube short section (14) is connected to another tube short section (14), and the other end of the tube short section (14) is connected to the outer wall of the coke oven riser (11), and the coke oven riser (11) is installed along the tube short section (14) in the direction of the riser water seal cover (22); The pipe nipple (14) comprises an air collecting pipe (23), and the air collecting pipe (23) is installed toward the right side; The pipe nipple (14) is provided with a module (18).
2. The emergency device capable of automatically closing and releasing the gas source as claimed in claim 1, characterized in that A telescopic rod (25) is installed on the outer side of the riser water seal cover (22), the number of the telescopic rods (25) is not less than three, and a telescopic rod (25) is installed at the bottom of the connecting rod (24), and a conveying line (15) is provided on one side of the telescopic rod (25).
3. The emergency device capable of automatically closing and releasing the gas source as claimed in claim 2, characterized in that: The conveying line (15) comprises a normally open electromagnetic control valve (13) and a normally closed electromagnetic control valve (12), and a relay 1 (16) is installed on the outer side of the normally closed electromagnetic control valve (12).
4. The emergency device capable of automatically closing and releasing the gas source as claimed in claim 1, characterized in that: The upper side wall of the coke oven riser (11) is provided with a mounting groove (17), the upper side wall of the mounting groove (17) is provided with a cylinder (19), and the upper side wall of the cylinder (19) is provided with a controller (110).
5. The emergency device capable of automatically closing and releasing the gas source as claimed in claim 4, characterized in that: The connection between the outer side wall of the controller (110) and the conveying line (15) is configured as an inwardly recessed rounded corner.
6. The emergency device capable of automatically closing and releasing the gas source as claimed in claim 1, characterized in that: A module (18) is installed on the upper side wall of the coke oven riser (11), and a riser water seal cover (22) is installed on one side of the module (18).
7. The emergency device capable of automatically closing and releasing the gas source as claimed in claim 6, characterized in that: The height of the coke oven riser (11) is smaller than the height of the riser water seal cover (22).
8. The emergency device capable of automatically closing and releasing the gas source as claimed in claim 1, characterized in that: The pipe nipple (14) is made of stainless steel, and the gas collecting pipe (23) is made of solid flat iron.
9. The emergency device capable of automatically closing and releasing a gas source as claimed in claim 1, characterized in that: The centers of the circles of the plurality of pipe short sections (14) are located on the same straight line, and the straight line is parallel to the side wall of the coke oven riser (11).
