Energy-saving and consumption-reducing air compressor

Abstract

The utility model relates to the technical field of air compressors, and discloses an energy-saving and consumption-reducing air compressor. The energy-saving and consumption-reducing air compressor comprises a shell structure assembly, a fan blade conveying assembly is installed in the shell structure assembly, a conveying structure is installed at the upper end of the fan blade conveying assembly, a fixing frame is installed at the upper end of the conveying structure, and a connecting frame is installed at the upper end of the fixing frame; the lower end of the fan blade conveying assembly is connected and provided with the part production assembly, the upper end of the part production assembly is provided with a support, the upper end of the support is provided with a motor, the left side of the motor is provided with a coupler, and the left side of the coupler is connected and provided with a compressor. The air compressor has the advantages that unloading loss caused by the fact that the frequency conversion range of the air compressor cannot completely meet the change requirement of system air consumption is effectively prevented, and meanwhile the technical problems that belt transmission is low in efficiency, large in transmission loss and the like are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of air compressors, in particular to an energy-saving and consumption-reducing air compressor. Background Art

[0002] It is well known that the energy consumption of bottle blowing machines accounts for about half of the energy consumption of the production line, and the energy consumption of high-pressure air compressors accounts for more than half of the energy consumption of bottle blowing machines. The energy efficiency of high-pressure air compressors largely affects the energy efficiency indicators of the entire production line. Variable frequency high-pressure air compressors have been widely used in the industry. They generally use induction motors to drive the compressor host through belt transmission. The unloading loss is reduced through variable speed adjustment, which saves a lot of energy for users in the industry.

[0003] The existing referenceable Chinese utility model patent has a publication number of CN219081797U, which discloses a stable air compressor and relates to the field of air compressor shock absorption technology. The utility model includes a base and an air compressor body, a support plate is installed on the upper surface of the base, a buffer seat is fixedly connected to the bottom surface of the support plate, the buffer seat and the base are slidably matched, the air compressor body is installed above the support plate, a connecting plate is fixedly connected to the bottom surface of the buffer seat, a number of spring shock absorbers are installed between the connecting plate and the base, an installation groove is provided on the upper surface of the support plate, a fan is installed inside the installation groove, and a ventilation groove is provided on one side wall of the buffer seat. The utility model provides good stability to the bottom of the air compressor by arranging a buffer seat and a spring shock absorber, effectively alleviates the wear of the air compressor body caused by the vibration of the air compressor, and improves the life of the body.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that the efficiency of the induction motor will drop sharply as the speed decreases, especially when the speed is lower than 50%, the motor efficiency is often less than 90%. Therefore, most manufacturers will set the lower limit of the frequency conversion range to more than 60%. This will cause unloading losses due to the fact that the frequency conversion range of the air compressor cannot fully meet the changing needs of the system's gas consumption. At the same time, the existence of these problems such as low belt transmission efficiency and large transmission losses affects the use of the device. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the utility model provides an energy-saving and consumption-reducing air compressor, which can effectively prevent the frequency conversion range of the air compressor from being unable to fully meet the changing needs of the system's air consumption, resulting in unloading losses. At the same time, due to the advantages of low belt transmission efficiency and large transmission losses, the above-mentioned technical problems are solved.

[0007] Technical Solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving and consumption-reducing air compressor, comprising a shell structure assembly, a fan blade conveying assembly for conveying compressed air is installed inside the shell structure assembly, and a production part assembly for producing compressed air is installed on the upper end of the fan blade conveying assembly;

[0009] A conveying structure is installed at the upper end of the fan blade conveying assembly, and a fixing frame is installed at the upper end of the conveying structure, and a connecting frame is installed at the upper end of the fixing frame, and the connecting frame fixes the fixing frame;

[0010] A bracket is installed on the upper end of the production part assembly, and a motor is installed on the upper end of the bracket. A coupling is installed on the left side of the motor, and a compressor is installed on the left side of the coupling, and the compressor compresses the air.

[0011] As the preferred technical solution of the utility model, a shell frame is installed on the upper end of the shell structure assembly, and a take-out groove is installed on the front end of the shell frame, an installation frame is installed on the upper end of the shell frame, a connecting frame is installed on the right side of the shell frame, and a dustproof sash window is installed inside the connecting frame, and the connecting frame facilitates the installation of the dustproof sash window.

[0012] As a preferred technical solution of the utility model, a structural frame is installed at the upper end of the fan blade conveying assembly, and the structural frame is installed as a whole.

[0013] As a preferred technical solution of the utility model, a device block is installed on the upper end of the production part assembly, and a delivery pipe is installed on the upper end of the device block, and the delivery pipe delivers compressed air.

[0014] As a preferred technical solution of the utility model, the fan blade conveying assembly is installed inside the shell frame in the shell structure assembly, and the production part assembly is installed at the lower end of the conveying structure in the fan blade conveying assembly.

[0015] As a preferred technical solution of the present utility model, a pipe is installed at the upper end of the installation frame, the internal structure of the dustproof sash window is a downward inclined structure, and the dustproof sash window is a disassembly structure.

[0016] As a preferred technical solution of the utility model, the interior of the conveying structure is composed of a starter and fan blades, the structure frame is installed inside the installation frame, and the fixed frame is installed at the outer end of the conveying structure.

[0017] As a preferred technical solution of the utility model, the conveying pipe is connected to the fan blade conveying assembly, the motor is a permanent magnet variable frequency motor, and the motor speed is 1000RPM, and the motor efficiency is higher than 90% in the full speed range.

[0018] Compared with the prior art, the utility model provides an energy-saving and consumption-reducing air compressor with the following beneficial effects:

[0019] The utility model changes the original motor into a permanent magnet variable frequency motor in the production part assembly through the arrangement of the fan blade conveying assembly and the production part assembly, adopts the advanced and efficient permanent magnet variable frequency motor, the high-efficiency permanent magnet variable frequency motor, the motor speed is 1000RPM, the motor efficiency is higher than 90% in the whole speed range, and the compressor is directly driven, which not only solves the problem of motor efficiency reduction in the speed change process, but also uses the direct-connected permanent magnet variable frequency technology to make the air compressor have a wider frequency conversion range (37%-100%). The device cancels the original reduction transmission device, and the motor (permanent magnet variable frequency motor) is directly connected to the compressor host through a coupling, which is at least 5% higher than the traditional transmission mode, and effectively prevents the induction motor from sharply decreasing with the speed reduction. Especially when the speed is lower than 50%, the motor efficiency is often less than 90%. Therefore, most manufacturers will set the lower limit range of the frequency conversion to more than 60%. In this way, the frequency conversion range of the air compressor cannot fully meet the changing demand of the system gas consumption, resulting in unloading loss. At the same time, due to the low efficiency of the belt transmission, the transmission loss is large. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structural components of the structural shell of the utility model;

[0022] Figure 3 This is a schematic diagram of the structural blade conveying assembly of the utility model;

[0023] Figure 4 This is a schematic diagram of the parts assembly produced for the utility model structure;

[0024] Among them: 1. Shell structure assembly; 101. Shell frame; 102. Take-out slot; 103. Installation frame; 104. Connection frame; 105. Dustproof fan window; 2. Fan blade conveying assembly; 201. Conveying structure; 202. Fixing frame; 203. Connecting frame; 204. Structural frame; 3. Production parts assembly; 301. Bracket; 302. Motor; 303. Coupling; 304. Compressor; 305. Device block; 306. Conveying pipe. DETAILED DESCRIPTION

[0025] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0026] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] See also Figure 1 - Figure 4 In this embodiment, an energy-saving and consumption-reducing air compressor includes: a shell structure component 1, a fan blade conveying component 2 is installed inside the shell structure component 1, a conveying structure 201 is installed on the upper end of the fan blade conveying component 2, and a fixed frame 202 is installed on the upper end of the conveying structure 201, a connecting frame 203 is installed on the upper end of the fixed frame 202, a production part component 3 is connected and installed on the lower end of the fan blade conveying component 2, a bracket 301 is installed on the upper end of the production part component 3, and a motor 302 is installed on the upper end of the bracket 301, a coupling 303 is installed on the left side of the motor 302, and a compressor 304 is connected and installed on the left side of the coupling 303, the fan blade conveying component 2 is installed inside the shell frame 101 in the shell structure component 1, and the production part component 3 is installed at the lower end of the conveying structure 201 in the fan blade conveying component 2.

[0029] Through the above structure; the outer shell structure component 1 is convenient for installing and connecting the internal parts, and is convenient for protecting the internal parts, the fan blade conveying component 2 is convenient for conveying compressed air, and the production part component 3 is convenient for compressing the air for use.

[0030] See also Figure 1 - Figure 4A shell frame 101 is installed at the upper end of the shell structure component 1, and a take-out groove 102 is installed at the front end of the shell frame 101, a mounting frame 103 is installed at the upper end of the shell frame 101, a connecting frame 104 is installed on the right side of the shell frame 101, and a dustproof sash window 105 is installed inside the connecting frame 104, a pipe is installed at the upper end of the mounting frame 103, the internal structure of the dustproof sash window 105 is a downward inclined structure, and the dustproof sash window 105 is a disassembly structure.

[0031] Through the above structure: by installing the outer shell frame 101, it is convenient to install the internal parts, taking out the groove 102 makes it convenient to open the outer shell frame 101 to repair the parts, the installation frame 103 installs the components, the connecting frame 104 makes it convenient to install the dustproof fan window 105, and the dustproof fan window 105 makes it convenient to block dust.

[0032] See also Figure 1 - Figure 4 A structural frame 204 is installed at the upper end of the fan blade conveying assembly 2. The interior of the conveying structure 201 is composed of a starter and fan blades. The structural frame 204 is installed inside the installation frame 103, and the fixed frame 202 is installed at the outer end of the conveying structure 201.

[0033] Through the above structure: by installing the conveying structure 201, it is convenient to convey the compressed air, the fixing frame 202 is convenient to connect the conveying structure 201, the connecting frame 203 fixes the fixing frame 202, and the structure frame 204 is installed as a whole.

[0034] See also Figure 1 - Figure 4 A device block 305 is installed at the upper end of the production part assembly 3, and a conveying pipe 306 is installed at the upper end of the device block 305. The conveying pipe 306 is connected to the fan blade conveying assembly 2. The motor 302 is a permanent magnet variable frequency motor, and the speed of the motor 302 is 1000RPM. The efficiency of the motor 302 is higher than 90% in the full speed range.

[0035] Through the above structure: the bracket 301 is convenient for connecting and installing the upper motor 302, the motor 302 is a part that passes electricity, the coupling 303 connects the motor 302 with the compressor 304, the compressor 304 compresses the air, the device block 305 connects the upper end delivery pipe 306, and the delivery pipe 306 delivers the compressed air.

[0036] When in use, first, the structure inside the original device is changed to use an advanced and efficient permanent magnet variable frequency motor 302, which not only solves the problem of decreased efficiency of the motor 302 during the speed change process, but also uses direct-connected permanent magnet variable frequency technology to make the air compressor have a wider frequency conversion range (37% to 100%). The device uses a high-efficiency permanent magnet variable frequency motor 302, the speed of the motor 302 is 1000RPM, and the efficiency of the motor 302 is higher than 90% in the full speed range. The original reduction transmission device inside the device is cancelled, and the motor 302 is directly connected to the compressor 304 main engine through the coupling 303, which is at least 5% higher than the traditional transmission method. The original compression structure is reinforced so that the compressor 304 can withstand all speed changes. The terminal calculates the dynamic load and static load of the compressor 304 accurately to ensure that the vibration of the unit is within a reasonable range within all speed ranges. When in use, the terminal starts the motor 302 inside the outer shell frame 101, and the motor 302 is connected to the compressor 304 through the coupling 303. The motor 302 is directly connected to the main engine of the compressor 304 through the coupling 303. The compressor 304 is started, the air is compressed, and the compressed air is transported. A delivery pipe 306 is installed at the upper end of the compressor 304, and the delivery pipe 306 is connected to the delivery structure 201. The compressed air is transported to the interior of the fan blade delivery assembly 2 through the delivery pipe 306, and the compressed air is discharged through the delivery structure 201 for use.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving and consumption-reducing air compressor, characterized in that: The invention comprises a shell structure component (1), wherein a blade conveying component (2) is installed inside the shell structure component (1), a conveying structure (201) is installed on the upper end of the blade conveying component (2), and a fixing frame (202) is installed on the upper end of the conveying structure (201), a connecting frame (203) is installed on the upper end of the fixing frame (202), a production part component (3) is connected and installed on the lower end of the blade conveying component (2), a bracket (301) is installed on the upper end of the production part component (3), and a motor (302) is installed on the upper end of the bracket (301), a coupling (303) is installed on the left side of the motor (302), and a compressor (304) is connected and installed on the left side of the coupling (303).

2. The energy-saving and consumption-reducing air compressor according to claim 1, characterized in that: A shell frame (101) is installed at the upper end of the shell structure assembly (1), and a take-out slot (102) is installed at the front end of the shell frame (101); a mounting frame (103) is installed at the upper end of the shell frame (101); a connecting frame (104) is installed on the right side of the shell frame (101), and a dustproof fan window (105) is installed inside the connecting frame (104).

3. The energy-saving and consumption-reducing air compressor according to claim 1, characterized in that: A structural frame (204) is installed at the upper end of the fan blade conveying assembly (2).

4. The energy-saving and consumption-reducing air compressor according to claim 1, characterized in that: A device block (305) is installed at the upper end of the production part assembly (3), and a conveying pipe (306) is installed at the upper end of the device block (305).

5. The energy-saving and consumption-reducing air compressor according to claim 1, characterized in that: The fan blade conveying assembly (2) is installed inside the outer shell frame (101) in the outer shell structure assembly (1), and the production part assembly (3) is installed at the lower end of the conveying structure (201) in the fan blade conveying assembly (2).

6. The energy-saving and consumption-reducing air compressor according to claim 2, characterized in that: A pipe is installed at the upper end of the installation frame (103); the internal structure of the dustproof window (105) is a downwardly inclined structure; and the dustproof window (105) is a detachable structure.

7. The energy-saving and consumption-reducing air compressor according to claim 3, characterized in that: The interior of the conveying structure (201) is composed of a starter and fan blades, the structural frame (204) is installed inside the installation frame (103), and the fixing frame (202) is installed at the outer end of the conveying structure (201).

8. The energy-saving and consumption-reducing air compressor according to claim 4, characterized in that: The conveying pipe (306) is connected to the fan blade conveying assembly (2), and the motor (302) is a permanent magnet variable frequency motor. The rotation speed of the motor (302) is 1000RPM, and the motor efficiency is higher than 90% in the full rotation speed range.

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