LED floodlight integrated support
The integrated U-shaped aluminum bracket for LED floodlights addresses bulkiness, rust, and structural weaknesses by using a reinforced, enclosed design with rounded corners and anti-wrinkling strips, enhancing durability and ease of installation.
Patent Information
- Application Number
- CN202420171711.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-24
AI Technical Summary
Current high-power LED floodlights are bulky, require high load-bearing capacity, have poor anti-rust performance, prone to rust and breakage due to vibration, and have complex and costly welding processes with unsightly seams and gaps.
An integrated U-shaped bracket made of 6363 aluminum with reinforcing ribs, fully enclosed hollow structure, rounded corners, and anti-wrinkling strips, featuring triangular grooves and integrated threads for secure mounting, eliminating seams and gaps.
The new bracket provides enhanced corrosion resistance, shock resistance, and improved structural integrity, preventing water and debris accumulation, reducing weight, and simplifying installation while maintaining aesthetic appeal.
Smart Images
Figure CN222142883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lamps, in particular to an integrated bracket for an LED floodlight. Background Art
[0002] With the further deepening of economic globalization, the rapid development of the global economy has also brought serious damage to the environment and climate. Countries have begun to realize the serious consequences of climate change and have proposed global environmental protection strategies of carbon peak and carbon neutrality.
[0003] Against this backdrop, the LED lighting industry is bound to usher in bigger and better market opportunities, and competition will become more intense.
[0004] Therefore, LED lighting products with better performance, easier installation, greater versatility and lower prices will have a better market prospect.
[0005] In order to develop more competitive high-power floodlight products, after long-term market research and customer visits, we found that the current outdoor LED high-power floodlights have the following problems.
[0006] 1. The high-power stadium lights or high-power floodlights on the market are generally very bulky, and the load-bearing requirements for the lamp poles are relatively high. However, many countries and regions are replacement projects, that is, converting the original halogen lamps into LED lamps, but the maximum load-bearing capacity of the original halogen lamp poles is limited, and the bulky LED stadium lights put forward higher requirements for the lamp poles.
[0007] 2. High-power stadium lights or high-power floodlights have higher requirements on the anti-rust performance of the product.
[0008] There are two reasons:
[0009] a. The product is often used at the seaside and is easily corroded.
[0010] b. The heavy lamp body requires the bracket to be highly reliable. Rust may cause the lamp body to fall.
[0011] 3. The conventional floodlight bracket structure has seams and notched groove sections, and the wall thickness is thin. The welding process is complicated, the precision is uncontrollable, the working hours are long, the welding is not beautiful, there is a lot of welding slag and it needs to be cleaned up later, resulting in high costs.
[0012] 4. Conventional floodlight brackets are prone to breakage during vibration testing, have poor seismic performance, and pose high safety risks.
[0013] 5. The cross section of traditional brackets is generally a "concave" structure. During use, water, dust, and debris accumulate. It is very easy to rust after long-term use and there is a risk of falling off, which has become a problem in the industry. The traditional sheet metal bracket structure of the floodlight has a flange, and the joints of the flanges need to be welded, which is easy to break during vibration testing. The end of the traditional sheet metal bracket of the floodlight is thinner, and there will be a gap at the joint, which is often torn at the gap due to vibration. Utility Model Content
[0014] The purpose of the utility model is to solve the problems of corrosion resistance, shock resistance, poor product precision, heavy weight, unsightly appearance, high cost, etc. in the background technology, and to provide an integrated bracket for LED floodlights.
[0015] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0016] An integrated bracket for an LED floodlight, characterized in that it includes a bracket body, wherein the bracket body is an integrated structure, the bracket body is a U-shaped bent plate, the interior of the bracket body is a fully enclosed hollow setting, a plurality of groups of reinforcing ribs are evenly arranged inside the bracket body, connecting holes are arranged at both end sides of the bracket body, integrated threads are arranged at both ends of the bracket body and located on the outside of the connecting holes, and triangular grooves are arranged at both ends of the bracket body and located on the upper and lower sides of the connecting hole.
[0017] According to a preferred technical solution, the outer edge of the bracket body is configured as a rounded corner.
[0018] According to a preferred technical solution, the U-shaped bend of the bracket body is smoothly rounded.
[0019] According to a preferred technical solution, the thickness of the two ends of the bracket body is greater than the thickness of other parts.
[0020] According to a preferred technical solution, long grooves are evenly arranged in the middle of the bracket body.
[0021] According to a preferred technical solution, the support body is made of 6363 aluminum.
[0022] According to a preferred technical solution, the support body is provided with an anti-wrinkling aluminum strip.
[0023] Compared with the prior art, the beneficial effects of the utility model are:
[0024] 1. The new aluminum bracket is made of extruded aluminum. The bracket cross-section is a "fully enclosed, hollow" structure. The internal design has reinforcing ribs, which does not hide water, dust, rust, and has high strength.
[0025] 2. There are triangular grooves on the new aluminum bracket structure, which can be used for positioning the lamp body and guiding the hole processing.
[0026] 3. The new aluminum bracket structure has no flanges and is a closed structure with supports on all sides.
[0027] 4. There are no thin walls or gaps on the new aluminum bracket structure, which can prevent breakage to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of the utility model;
[0029] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0030] Figure 3 This is a schematic diagram of the matching structure of the anti-wrinkling aluminum strip and the bracket body of the utility model;
[0031] Figure 4 This is a schematic diagram of the structure of the molding die of the utility model;
[0032] Figure 5 For this utility model Figure 4 Schematic diagram of the left view structure;
[0033] In the figure: 1. bracket body; 2. reinforcing ribs; 3. connecting holes; 4. integrated threads; 5. triangular grooves; 6. long grooves; 7. anti-wrinkle aluminum strips; 8. upper mold; 9. lower mold; 10. baffle. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0035] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0036] like Figure 1 and 2As shown, an integrated bracket for LED floodlights includes a bracket body 1, the bracket body 1 is an integrated structure, the bracket body 1 is a U-shaped bent plate, the interior of the bracket body 1 is a fully enclosed hollow setting, a plurality of groups of reinforcing ribs 2 are evenly arranged inside the bracket body 1, and connecting holes 3 are arranged on both ends of the bracket body 1, and integrated threads 4 are arranged on both ends of the bracket body 1 and located outside the connecting holes 3, and triangular grooves 5 are arranged on both ends of the bracket body 1 and located on the upper and lower sides of the connecting holes 3. The outer side of the bracket body 1 is set as a rounded corner. The U-shaped bend of the bracket body 1 is smoothly set by rounding. The thickness of the two ends of the bracket body 1 is greater than the thickness of other parts. The material of the bracket body 1 is 6363 aluminum, which has the characteristics of good toughness, good corrosion resistance, a density of one-fourth of iron, and light weight. Long grooves 6 are evenly arranged in the middle of the bracket body 1. The utility model is fully enclosed, air-filled, and has a cross-section with supporting ribs inside, which improves the strength and avoids water accumulation, dust, debris, and rust. There are no thin walls and gaps in the structure, which prevents breakage to the greatest extent.
[0037] like Figure 3 As shown, the bracket body 1 is provided with an anti-wrinkling aluminum strip 7. The utility model inserts an anti-wrinkling aluminum strip 7 into the profile before forming to prevent the profile from collapsing during the forming process and also increase the strength of the bracket.
[0038] like Figure 4 and 5 As shown, the molding die of the utility model is divided into an upper die 8 and a lower die 9. The lower die 9 is designed with a baffle 10 to prevent the bracket from wrinkling outward during the molding process and ensure that the bracket will not deviate; in addition, the baffle 10 can be fine-tuned to match brackets of different thicknesses. For example, a bracket with a thickness of 10mm or 12mm can be molded by adjusting the width of the baffle 10.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated LED floodlight bracket, characterized in that: The invention comprises a support body (1), wherein the support body (1) is an integrated structure, the support body (1) is a U-shaped bent plate, the interior of the support body (1) is a fully enclosed hollow structure, a plurality of groups of reinforcing ribs (2) are evenly arranged inside the support body (1), connecting holes (3) are arranged at both ends of the support body (1), integrated threads (4) are arranged at both ends of the support body (1) and located outside the connecting holes (3), and triangular grooves (5) are arranged at both ends of the support body (1) and located on the upper and lower sides of the connecting holes (3).
2. According to claim 1, the integrated LED floodlight bracket is characterized in that: The outer side of the bracket body (1) is arranged to be rounded.
3. According to claim 1, the integrated LED floodlight bracket is characterized in that: The U-shaped bend of the bracket body (1) is smoothly rounded.
4. The integrated LED floodlight bracket according to claim 1, characterized in that: The thickness of the two ends of the bracket body (1) is greater than the thickness of other parts.
5. The integrated LED floodlight bracket according to claim 1, characterized in that: Long grooves (6) are evenly arranged in the middle of the bracket body (1).
6. An integrated LED floodlight bracket according to any one of claims 1 to 5, characterized in that: The material of the bracket body (1) is 6363 aluminum.
7. The integrated LED floodlight bracket according to claim 1, characterized in that: The support body (1) is provided with an anti-wrinkling aluminum strip (7).