Die testing device for self-compacting cement soil
By designing a mold test device including a flatbed cart, a vibration table and a detachable mold test box, the problem of difficulty and low efficiency in the self-contained cement soil mold release process is solved, and rapid mold release and efficient movement are achieved, improving The construction efficiency of bridge projects.
Patent Information
- Application Number
- CN202420465036.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-11
AI Technical Summary
In bridge projects, the mold demolition process of self-finished cement soil is difficult, resulting in a long demolition time and affecting the mold turnover efficiency.
A mold test device including a flatbed cart, a vibration table, a pallet and a removable test box is designed. The mold release and movement process of the mold test is simplified by vibrating and detachable base plate structure by vibrating the vibration motor.
It greatly reduces the difficulty and time of mold release, improves the mold turnover efficiency, and facilitates the maintenance and movement of the device, improving work efficiency and service life.
Smart Images

Figure CN222144652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bridge engineering detection, in particular to a self-compacting cement soil test mold device. Background Art
[0002] Self-compacting cement soil is made by mixing inorganic cementitious materials with soil and water in proportion, also known as cement soil. It is generally replaced by self-compacting cement soil when used in the construction of pile foundation holes for bridge projects. Cement soil needs to solidify but does not require very high strength, so it requires a specific test mold box to form. The cement soil slurry is formed after vibration compaction. At present, it is mainly demolded by manual handling and then inverted. The demolding is relatively difficult, which increases the demolding time and affects the turnover efficiency of the cement soil test mold.
[0003] Therefore, it is necessary to develop a self-compacting cement soil test mold device which has a simple structure, quick demoulding, and is easy to move after the test mold is detached. Summary of the invention
[0004] The utility model aims to solve the above-mentioned shortcomings of the background technology and provide a self-compacting cement soil test mold device which has a simple structure, quick demoulding and convenient movement after the test mold is separated.
[0005] The technical solution of the utility model is: a test mold device for self-compacting cement soil, characterized in that it comprises a flat trolley and a vibration table arranged above the flat trolley, a vibration motor is arranged at the bottom of the vibration table to drive the vibration table to vibrate, a tray is arranged at the top of the vibration table, and a plurality of test mold assemblies are arranged on the tray at intervals along the horizontal direction of the flat trolley;
[0006] The test mold assembly includes a test mold box arranged along the longitudinal direction of the flatbed trolley. The bottom of the test mold box is open and a bottom plate is detachably provided at the opening. Both longitudinal ends of the bottom plate extend beyond the test mold box to form a connecting portion, and the connecting portion of the bottom plate is detachably connected to the tray.
[0007] Preferably, hinges which can rotate upward along the longitudinal axis are provided on both sides of the base plate, buckles are provided on the hinges, and corresponding latch teeth are provided on the outer walls of both sides of the test mold box. The buckles and the latch teeth are correspondingly engaged to detachably mount the test mold box on the base plate.
[0008] Preferably, the connection portion of the bottom plate is mounted on the top surface of the pallet by means of a plurality of fastening bolts, and the plurality of fastening bolts on each connection portion are arranged at intervals laterally along the flatbed trolley.
[0009] Preferably, a plurality of partitions are provided at intervals along the longitudinal direction in the test mold box, two sides of the partitions are sealedly connected to the inner wall of the test mold box, and the bottom of the partitions is in close contact with the bottom plate.
[0010] Preferably, the vibration table is a square platform, and brackets are provided at the four corners of the bottom to connect with the flatbed trolley for supporting the vibration table.
[0011] Furthermore, the bracket is in the shape of a vertical leg, and a chassis is provided at the lower end of the bracket and fixedly connected to the flatbed trolley.
[0012] Preferably, handles are provided at both longitudinal ends of the tray, and the handles are in an inverted U shape with two arms pointing vertically downward.
[0013] Preferably, the vibration table and the tray are both square in shape with their length arranged along the longitudinal direction of the flatbed trolley, the plane centers of the vibration table and the tray correspond vertically, and the vibration motor is arranged at the bottom center of the vibration table.
[0014] Preferably, a circle of sealing gasket is provided on the bottom plate corresponding to the edge of the bottom opening of the trial mold box.
[0015] Preferably, lockable rollers are installed at the four corners of the bottom of the flatbed trolley.
[0016] The beneficial effects of the utility model are:
[0017] 1. A detachable bottom plate is provided at the bottom opening of the test mold box. Therefore, when demoulding, the test mold box is manually removed from the bottom plate, leaving the test mold, and then transported to the place to be placed by a flat trolley. The rear part of the trolley is lifted and tilted forward, and all the test molds can be moved to the place to be placed. The demoulding difficulty of the utility model is greatly reduced, the demoulding time is reduced, and the work efficiency is effectively improved; at the same time, by using a flat trolley carrier, the device and the test mold can be conveniently moved.
[0018] 2. The teeth on the side of the test mold box are engaged with the buckles on the bottom plate hinge. When the test mold is completed and needs to be detached, just turn the hinge outward to disengage the buckle from the teeth, lift the test mold box upward and shake it slightly, and the demolding can be completed quickly, which greatly improves the turnover efficiency of the test mold. Compared with the previous method of moving the test mold box and then turning it upside down for demolding, the demolding of this utility model is fast, convenient, time-saving and labor-saving.
[0019] 3. The bottom plate is detachably installed on the pallet, so it can be replaced in time after it is damaged, which is convenient for daily maintenance and increases the service life of the device.
[0020] 4. Lockable rollers are installed at the bottom of the flatbed trolley. Therefore, locking the rollers during the test can maintain the stable vibration of the entire device. When the test mold needs to be transferred after the test, the rollers can be unlocked and quickly moved to the placement location.
[0021] 5. Multiple groups of test mold assemblies can be set on the tray, and the test mold box of each group of test mold assemblies can form multiple test molds through partitions, so a large number of test molds can be efficiently obtained in one test.
[0022] 6. There is a handle on the pallet. When the vibration motor or trolley needs to be repaired and maintained, first release the connection between the bottom bracket of the vibration table and the trolley, lift the pallet by the handle and move all the parts above the trolley as a whole, so as to quickly realize the repair and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional schematic diagram of the utility model
[0024] Figure 2 This is a vertical schematic diagram of the utility model
[0025] Figure 3 Schematic diagram of the test mold box and the bottom plate structure
[0026] Among them: 1- flatbed trolley 2- vibration table 3- vibration motor 4- tray 5- trial mold box 6- bracket 61- chassis 7- handle 8- bottom plate 9- fastening bolt 11- roller. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0028] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0030] like Figure 1-3As shown, the utility model provides a self-compacting cement soil test mold device, including a flatbed trolley 1 and a vibration table 2 arranged above the flatbed trolley 1, a vibration motor 3 is arranged at the bottom of the vibration table 2 to drive the vibration table 2 to vibrate, a tray 4 is arranged on the top of the vibration table 2, and a plurality of test mold components are arranged on the tray 4 at intervals along the horizontal direction of the flatbed trolley 1. In this embodiment, the forward direction of the flatbed trolley 1 is the longitudinal direction, and the same Figure 2 Middle and left directions (same as the length direction of the flatbed trolley 1).
[0031] Each test mold assembly includes a test mold box 5 arranged longitudinally along the flatbed trolley 1, the bottom of the test mold box 5 is open and a bottom plate 8 is detachably provided at the opening, both ends of the bottom plate 8 extend beyond the test mold box 5 to form a connecting portion 81, and the connecting portion 81 of the bottom plate 8 is detachably connected to the tray 4. The connecting portion 81 of the bottom plate 8 is mounted on the top surface of the tray 4 by a plurality of fastening bolts 9, and a plurality of fastening bolts 9 on each connecting portion 81 are arranged at intervals transversely along the flatbed trolley 1. The fastening bolts 9 can be removed and replaced with a new bottom plate after the bottom plate 8 is damaged, which is convenient for daily maintenance and increases the service life of the device.
[0032] In this embodiment, hinges 82 that can rotate upward along the longitudinal axis are provided on both sides of the bottom plate 8, and buckles 83 are provided on the hinges 82. The outer walls of the two sides of the trial mold box 5 are correspondingly provided with latch teeth 51. The latches 83 are correspondingly engaged with the latch teeth 51 to detachably mount the trial mold box 5 on the bottom plate 8. The buckles 83 can be provided on the hinges 82 in a whole strip along the longitudinal direction, or multiple strips can be provided at intervals along the longitudinal direction, so as to press the bottom plate 8 against the bottom opening of the trial mold box 5.
[0033] As a preferred example, a circle of sealing gasket can be set on the bottom plate 8 to correspond to the bottom opening edge of the test mold box 5. The sealing gasket can seal the bottom opening of the test mold box 5 when the buckle 83 on the bottom plate 8 is correspondingly engaged with the tooth 51 to prevent leakage of cement slurry in the test mold box 5.
[0034] In this embodiment, a plurality of partitions 52 are arranged in the longitudinal direction of the test mold box 5, the two lateral sides of the partitions 52 are sealed with the inner wall of the test mold box 5, and the bottom of the partitions 52 is in close contact with the bottom plate 8. Multiple groups of test mold assemblies and multiple partitions in the test mold box 5 facilitate efficient acquisition of a large number of test molds in one test.
[0035] In this embodiment, the vibration table 2 is a square platform, and brackets 6 are provided at the four corners of the bottom to connect with the flatbed trolley 1 for supporting the vibration table 2. The bracket 6 is in the shape of a vertical leg, and a chassis 61 is provided at the lower end of the bracket 6 to be fixedly connected with the flatbed trolley 1 by bolts.
[0036] Both longitudinal ends of the tray 4 are provided with handles 7, and the handles 7 are inverted U-shape with two arms pointing vertically downward, and the two arms of the handles 7 are horizontally opposite to each other. When the vibration motor 3 or the flatbed trolley 1 needs to be repaired and maintained, the handles 7 can be used to release the connection between the bottom chassis 61 of the vibration table and the flatbed trolley 1, and the tray 4 can be lifted by the handles 7 to move all the components above the flatbed trolley 1 as a whole.
[0037] In the present embodiment, the vibration table 2 and the tray 4 are both square in shape with their length arranged longitudinally along the flatbed trolley 1. The plane centers of the vibration table 2 and the tray 4 correspond vertically. The vibration motor 3 is arranged at the bottom center of the vibration table 2. The vibration motor 3 is located above the flatbed trolley 1 and does not contact it, so that the vibration motor 3 can drive the test mold assembly on the tray 4 to vibrate smoothly when it vibrates.
[0038] The four corners of the bottom of the flatbed trolley 1 are provided with lockable rollers 11. During the test, the rollers 11 are locked to maintain the stable vibration of the entire device. When the test mold needs to be transported after the test, the rollers 11 are unlocked to quickly transport it to the placement place.
[0039] The working principle of the utility model is:
[0040] Place the test mold boxes 5 of each test mold assembly on the bottom plate 8 accordingly, rotate the hinges 82 on both sides of the bottom plate 8 upward, and the buckles 83 on the hinges 82 are correspondingly engaged with the latch teeth 51 on the test mold box 5, put in cement slurry, start the vibration motor 3 to vibrate, and then let it stand until the test is finished. Rotate the hinges 82 of the bottom plate 8 downward to disengage the buckles 83 from the latch teeth 51, lift the test mold box 5 upward and shake it slightly, and demoulding can be completed quickly, which greatly improves the turnover efficiency of the test mold.
[0041] After all the trial mold components are demoulded, the flatbed trolley 1 is pushed to the place to be placed, the rear part of the flatbed trolley 1 is lifted and tilted forward, and all the trial molds slide forward to the place to be placed. The demoulding difficulty of the utility model is greatly reduced, the demoulding time is reduced, and the work efficiency is effectively improved.
Claims
1. A test mold device for self-compacting cement soil, It is characterized in that It comprises a flatbed trolley (1) and a vibration table (2) arranged above the flatbed trolley (1), wherein a vibration motor (3) is provided at the bottom of the vibration table (2) for driving the vibration table (2) to vibrate, and a tray (4) is provided at the top of the vibration table (2), and a plurality of test mold components are provided on the tray (4) at intervals along the horizontal direction of the flatbed trolley (1); The test mold assembly comprises a test mold box (5) whose length is arranged longitudinally along the flatbed trolley (1); the bottom of the test mold box (5) is open and a bottom plate (8) is detachably provided at the opening; both longitudinal ends of the bottom plate (8) extend beyond the test mold box (5) to form a connecting portion (81); the connecting portion (81) of the bottom plate (8) is detachably connected to the tray (4); Hinges (82) that can rotate upward along a longitudinal rotation axis are provided on both sides of the bottom plate (8), and buckles (83) are provided on the hinges (82). The outer walls of both sides of the test mold box (5) are correspondingly provided with latch teeth (51), and the buckles (83) are correspondingly engaged with the latch teeth (51) to detachably mount the test mold box (5) on the bottom plate (8).
2. The test mold device for self-compacting cement soil as claimed in claim 1, It is characterized in that The connection portion (81) of the bottom plate (8) is mounted on the top surface of the tray (4) via a plurality of fastening bolts (9), and the plurality of fastening bolts (9) on each connection portion (81) are arranged at intervals along the horizontal direction of the flatbed trolley (1).
3. The test mold device for self-compacting cement soil as claimed in claim 1, It is characterized in that A plurality of partitions (52) are provided at intervals along the longitudinal direction inside the test mold box (5), two sides of the partitions (52) are sealedly connected to the inner wall of the test mold box (5), and the bottom of the partitions (52) is in close contact with the bottom plate (8).
4. The test mold device for self-compacting cement soil according to claim 1, It is characterized in that The vibration table (2) is a square platform, and brackets (6) are provided at the four corners of the bottom and are connected to the flatbed trolley (1) for supporting the vibration table (2).
5. The test mold device for self-compacting cement soil as claimed in claim 4, It is characterized in that The support (6) is in the shape of a vertical leg, and a chassis (61) is provided at the lower end of the support (6) and is connected to the flatbed trolley (1).
6. The test mold device for self-compacting cement soil according to claim 1, It is characterized in that The tray (4) is provided with handles (7) at both longitudinal ends, and the handles (7) are in an inverted U shape with two arms pointing vertically downward.
7. The test mold device for self-compacting cement soil according to claim 1, It is characterized in that The vibration table (2) and the tray (4) are both square in shape, with their length arranged along the longitudinal direction of the flatbed trolley (1); the plane centers of the vibration table (2) and the tray (4) correspond vertically; and the vibration motor (3) is arranged at the bottom center of the vibration table (2).
8. The test mold device for self-compacting cement soil according to claim 1, It is characterized in that The bottom plate (8) is provided with a circle of sealing gasket corresponding to the bottom opening edge of the trial mold box (5).
9. The test mold device for self-compacting cement soil according to claim 1, It is characterized in that Lockable rollers (11) are installed at the four corners of the bottom of the flatbed trolley (1).
