Electric energy meter detection equipment

By designing automated power meter testing equipment and using conveyor belts and detection frames for automatic inspection, the problem of cumbersome and inaccurate traditional manual inspection is solved, efficient and accurate power meter appearance detection is achieved, and automatic separation of unqualified power meter Function.

CN222144867UActive Publication Date: 2024-12-10GUANGXI ZHUANG AUTONOMOUS REGION INST OF METROLOGY & TESTING
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Patent Information

Application Number
CN202420024278.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-05
Publication Date
2024-12-10
Estimated Expiration
2034-01-05

AI Technical Summary

Technical Problem

The appearance detection of traditional power meters relies on manual operations, which leads to cumbersome, time-consuming and subjective, and errors, affecting the accuracy of the detection results.

Method used

Design an electrical energy meter detection equipment, including supporting box, side panel, conveyor belt, threaded rod, adjustment plate, movable rod, mounting frame, positioning plate, high-resolution camera, fill light and driving mechanism, to realize automated inspection, The power meter is conveyed through the conveyor belt and automatically detected in the detection box. The position correction is performed using the limit roller to ensure the accuracy of the detection and to automatically launch the unqualified power meter.

Benefits of technology

The automation and intelligence of power meter detection is realized, the detection efficiency is improved, the accuracy of the detection results is ensured, and the subsequent processing process is simplified by automatically separating the unqualified power meter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses electric energy meter detection equipment, which comprises a supporting box body, symmetrically distributed side plates are fixedly arranged at the top of the supporting box body, a conveying belt is arranged between the two side plates, a positioning plate is fixedly arranged at the tops of the two side plates, and a detection frame is fixedly arranged at the bottom of the positioning plate. According to the utility model, the supporting box body, the side plates, the conveying belt, the limiting roller, the threaded rod, the adjusting plate, the movable rod, the mounting frame, the positioning plate, the first high-resolution camera, the light supplementing lamp, the second high-resolution camera, the detection frame, the motor, the first gear and the second gear are matched for use; according to the equipment, the electric energy meter is conveyed through the conveying belt and automatically enters the detection mechanism to be detected, the continuous detection effect can be achieved, manual operation is not needed for detection, the whole process is high in automation and intelligence degree, the detection efficiency is greatly improved, and the accuracy of the detection result is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric energy meter detection, in particular to electric energy meter detection equipment. Background Art

[0002] The energy meter is an important device used to measure and record electricity consumption. It is widely used in households, industries and commercial sectors. As a key component in the field of power supply, the accuracy of the energy meter is crucial to ensure fair billing and effective energy management. In order to ensure the normal operation and accuracy of the energy meter, visual inspection is often required. Visual inspection refers to the process of carefully observing and evaluating the physical structure, appearance, markings and connecting wires of the energy meter. During the visual inspection, professionals will carefully check whether the housing of the energy meter is intact.

[0003] Traditional methods of appearance inspection of electric energy meters usually rely on manual operation by workers, which has some limitations and shortcomings. First, manual operation requires a large amount of human resources to be invested in the inspection process, which may make the operation process cumbersome and relatively time-consuming. Second, due to the intervention of human factors, there is a certain degree of subjectivity and error, which may lead to inaccurate inspection results.

[0004] Therefore, it is necessary to provide an electric energy meter detection device to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide an electric energy meter detection device to solve at least one technical problem existing in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An electric energy meter detection device, comprising:

[0008] A support box, wherein the top of the support box is fixedly installed with symmetrically distributed side panels, a conveyor belt is arranged between the two side panels, a positioning plate is fixedly installed on the top of the two side panels, a detection frame is fixedly installed on the bottom of the positioning plate, a second high-resolution camera is fixedly installed on the top of the detection frame, and a first high-resolution camera is fixedly installed below the front and rear sides of the inner wall of the detection frame, a threaded rod is rotatably installed on one side of the inner part of the support box, and the front end of the threaded rod passes through the front side of the inner wall of the support box and extends to the front of the front of the support box;

[0009] The rear end of the threaded rod passes through the rear side of the inner wall of the support box and extends to the rear of the back of the support box. The front side of the outer wall of the threaded rod is provided with a left-handed thread, and the rear side of the outer wall of the threaded rod is provided with a right-handed thread. The outer wall of the threaded rod is sleeved with symmetrically distributed adjustment plates, and movable rods are slidably inserted on the two side plates, and the opposite ends of the two movable rods are fixedly connected to the two adjustment plates respectively;

[0010] The opposite ends of the two movable rods are fixedly installed with mounting frames, on which a plurality of limiting rollers are rotatably installed. A driving mechanism is arranged on one side of the bottom of the inner wall of the support box, and symmetrically distributed fill lights are fixedly installed on the top of the detection frame.

[0011] Preferably, an electric telescopic rod is fixedly installed on one side of the back side of one side panel, a push plate is fixedly installed on the driving end of the electric telescopic rod, and a discharge port corresponding to the position of the push plate is opened on the front side of the other side panel.

[0012] Preferably, the driving mechanism includes a motor, and the motor is fixedly mounted on one side of the bottom of the inner wall of the supporting box, a first gear is fixedly mounted on the driving end of the motor, a second gear is fixedly mounted on the outer wall of the threaded rod, and the second gear is meshed with the first gear.

[0013] Preferably, a guide plate is fixedly mounted on one side of the two mounting frames.

[0014] Preferably, baffles are fixedly mounted on the front and back sides of the support box body located on both sides of the threaded rod.

[0015] Preferably, a threaded hole matched with the threaded rod is provided on the lower side of the front side of the adjustment plate, and the adjustment plate is threadedly connected to the threaded rod through the threaded hole provided on the lower side of the front side.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model uses a supporting box, a side panel, a conveyor belt, a limit roller, a threaded rod, an adjustment plate, a movable rod, a mounting frame, a positioning plate, a first high-resolution camera, a fill light, a second high-resolution camera, a detection frame, a motor, a first gear and a second gear in coordination. The device conveys the electric energy meter through the conveyor belt and automatically enters the detection mechanism for detection, thereby achieving a continuous detection effect without the need for manual operation. The entire process is highly automated and intelligent, greatly improving the detection efficiency and ensuring the accuracy of the detection results. In addition, during the transportation of the electric energy meter on the conveyor belt, the limit roller will perform position correction on the electric energy meter before the electric energy meter is detected to ensure the correct positioning of the electric energy meter, which is conducive to accurate detection of various appearance features of the electric energy meter in the subsequent detection frame.

[0018] 2. The utility model uses an electric telescopic rod, a push plate and a discharge port in coordination. The device has the function of automatically pushing out unqualified electricity meters. This function can automatically separate the unqualified electricity meters and they will not be transported out through a path along with qualified electricity meters, making it convenient for staff to carry out subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the top structure of the utility model.

[0020] Figure 2 It is a side structural schematic diagram of the utility model.

[0021] Figure 3 It is a front view structural schematic diagram of the utility model.

[0022] Figure 4 It is a structural schematic diagram of the push plate in the utility model.

[0023] In the figure: 1. Support box; 2. Side plate; 3. Conveyor belt; 4. Guide plate; 5. Limit roller; 6. Baffle; 7. Threaded rod; 8. Adjustment plate; 9. Movable rod; 10. Mounting frame; 11. Positioning plate; 12. Electric telescopic rod; 13. Push plate; 14. Discharge port; 15. First high-resolution camera; 16. Fill light; 17. Second high-resolution camera; 18. Detection frame; 19. Motor; 20. First gear; 21. Second gear. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-4 , an embodiment provided by the utility model:

[0029] An electric energy meter detection device, comprising:

[0030] A support box 1 is provided, and symmetrically distributed side panels 2 are fixedly installed on the top of the support box 1, a conveyor belt 3 is arranged between the two side panels 2, a positioning plate 11 is fixedly installed on the top of the two side panels 2, a detection frame 18 is fixedly installed on the bottom of the positioning plate 11, a second high-resolution camera 17 is fixedly installed on the top of the detection frame 18, and a first high-resolution camera 15 is fixedly installed below the front and rear sides of the inner wall of the detection frame 18, and a threaded rod 7 is rotatably installed on one side of the inner side of the support box 1, and the front end of the threaded rod 7 passes through the front side of the inner wall of the support box 1 and extends to the front of the support box 1;

[0031] The rear end of the threaded rod 7 passes through the rear side of the inner wall of the supporting box body 1 and extends to the rear of the back of the supporting box body 1. The front side of the outer wall of the threaded rod 7 is provided with a left-handed thread, and the rear side of the outer wall of the threaded rod 7 is provided with a right-handed thread. The outer wall of the threaded rod 7 is sleeved with symmetrically distributed adjustment plates 8. The two side plates 2 are slidably plugged with movable rods 9, and the opposite ends of the two movable rods 9 are fixedly connected to the two adjustment plates 8 respectively.

[0032] The opposite ends of the two movable rods 9 are fixedly mounted with mounting frames 10, on which a plurality of limiting rollers 5 are rotatably mounted. A driving mechanism is provided on one side of the bottom of the inner wall of the supporting box 1, and symmetrically distributed fill lights 16 are fixedly mounted on the top of the detection frame 18.

[0033] An electric telescopic rod 12 is fixedly installed on one side of the back side of a side panel 2, and a push plate 13 is fixedly installed on the driving end of the electric telescopic rod 12. A discharge port 14 corresponding to the position of the push plate 13 is opened on the front side of the other side panel 2, so that unqualified electric energy meters can be automatically separated and will not be transported out through a path along with qualified electric energy meters, which is convenient for staff to carry out subsequent processing.

[0034] In one embodiment, the driving mechanism includes a motor 19, and the motor 19 is fixedly installed on one side of the bottom of the inner wall of the supporting box 1, a first gear 20 is fixedly installed on the driving end of the motor 19, a second gear 21 is fixedly installed on the outer wall of the threaded rod 7, and the second gear 21 is meshed with the first gear 20.

[0035] In one of the preferred embodiments, a guide plate 4 is fixedly installed on one side of the two mounting frames 10, which guides the electric energy meter placed on the conveyor belt 3, so that the electric energy meter can be smoothly introduced between the two mounting frames 10, so that the staff does not need to deliberately straighten the electric energy meter when placing the electric energy meter to be tested on the right side of the equipment, and can place it more casually. Subsequently, under the guidance of 4, the electric energy meter will be introduced between the two mounting frames 10 for automatic correction, thereby improving the convenience of placing the electric energy meter.

[0036] In one of the embodiments, baffles 6 are fixedly installed on both sides of the threaded rod 7 on the front and back of the support box 1. The baffles 6 have a protective effect to prevent workers from colliding with the threaded rod 7, thereby improving the safety of the workers' working environment.

[0037] In one preferred embodiment, a threaded hole matched with the threaded rod 7 is provided on the lower side of the front face of the adjustment plate 8, and the adjustment plate 8 is threadedly connected to the threaded rod 7 through the threaded hole provided on the lower side of the front face of the adjustment plate 8.

[0038] The working principle of the utility model is as follows: the specific structure of the supporting box body 1 can refer to the prior art, which can be easily realized by those skilled in the art. The electrical components appearing in the article are all connected to the external main controller and the 220V mains electricity, and the main controller can be a conventional known device for control such as a computer. When the appearance of the electric energy meter is detected, according to the width of the measured electric energy meter, the motor 19 is first controlled by the switch to start working, and the driving end of the motor 19 drives the first gear 20 to rotate. Through the meshing of the first gear 20 and the second gear 21, the second gear 21 drives the threaded rod 7 to rotate, and the left-handed thread on the threaded rod 7 is rotated. The thread transmission of the right-handed thread and the sliding relationship between the adjusting plate 8 and the side plate 2 through the movable rod 9 enable the two adjusting plates 8 to move relative to each other or oppositely at the same time. The movable rod 9 moves with the adjusting plate 8. The movement of the movable rod 9 drives the mounting frame 10 to move. The limiting roller 5 moves with the mounting frame 10. Therefore, the distance between the two mounting frames 10 is adjusted by the drive of the motor 19 so that the distance between the two mounting frames 10 is adapted to the width of the electric energy meter. Subsequently, the electric energy meter to be tested is placed on the right side of the upper surface of the conveyor belt 3. The conveyor belt 3 in the working state will transport the electric energy meter. The electric energy meter is transported to between the two mounting frames 10. After a certain time, the limiting roller 5 on the mounting frame 10 will roll and contact with the side of the electric energy meter to correct the position of the electric energy meter. The corrected electric energy meter will be transported to the inside of the detection frame 18. At this time, the first high-resolution camera 15 and the second high-resolution camera 17 can capture the high-definition image of the electric energy meter, and the fill light 16 can provide suitable lighting conditions. The high-definition image will be immediately transmitted to the computer, and the existing detection software in the computer will perform real-time processing and comparison. By analyzing the image, the computer can detect and evaluate various aspects of the appearance characteristics of the electric energy meter, such as the integrity of the shell, the fixation of the cover, the clear and visible logo, the normal connection line, etc. After the detection is completed, it is conveyed out of the detection frame 18 through the conveyor belt 3. The equipment conveys the electric energy meter through the conveyor belt 3 and automatically enters the detection mechanism for detection, which can achieve a continuous detection effect. There is no need for manual operation for detection. The whole process has a high degree of automation and intelligence, which greatly improves the detection efficiency and ensures the accuracy of the detection results. In addition, when the electric energy meter is transported on the conveyor belt 3, the limit roller 5 will correct the position of the electric energy meter before the detection to ensure the correct positioning of the electric energy meter, which is conducive to the accurate detection of various appearance features of the electric energy meter in the subsequent detection frame 18.

[0039] After the electric energy meter completes the intelligent appearance inspection, it will be determined whether it is qualified. If the inspection is unqualified, when the electric energy meter is transported to the front of the push plate 13, the electric telescopic rod 12 will receive the instruction and start working. The extension of the driving end of the electric telescopic rod 12 directly pushes the push plate 13 to move. The push plate 13 pushes the unqualified electric energy meter to the discharge port 14, and the staff takes it away. For the qualified electric energy meter, the electric telescopic rod 12 will not work, and the qualified electric energy meter will be transported out from the left side of the equipment through the conveyor belt 3. The equipment has the function of automatically pushing out the unqualified electric energy meter. This function can automatically separate the unqualified electric energy meter and will not be transported out through a path with the qualified electric energy meter, which is convenient for the staff to carry out subsequent processing.

[0040] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. An electric energy meter detection device, characterized in that: It includes: A support box (1), wherein the top of the support box (1) is fixedly mounted with symmetrically distributed side panels (2), a conveyor belt (3) is arranged between the two side panels (2), a positioning plate (11) is fixedly mounted on the top of the two side panels (2), a detection frame (18) is fixedly mounted on the bottom of the positioning plate (11), a second high-resolution camera (17) is fixedly mounted on the top of the detection frame (18), and a first high-resolution camera (15) is fixedly mounted below the front and rear sides of the inner wall of the detection frame (18), and a threaded rod (7) is rotatably mounted on one side of the inner wall of the support box (1), and the front end of the threaded rod (7) passes through the front side of the inner wall of the support box (1) and extends to the front of the front of the support box (1); The rear end of the threaded rod (7) passes through the rear side of the inner wall of the supporting box body (1) and extends to the rear of the back of the supporting box body (1); the front side of the outer wall of the threaded rod (7) is provided with a left-handed thread, and the rear side of the outer wall of the threaded rod (7) is provided with a right-handed thread; the outer wall of the threaded rod (7) is sleeved with symmetrically distributed adjustment plates (8); the two side plates (2) are both slidably plugged with movable rods (9), and the opposite ends of the two movable rods (9) are fixedly connected to the two adjustment plates (8) respectively; A mounting frame (10) is fixedly mounted at the opposite ends of the two movable rods (9), and a plurality of limiting rollers (5) are rotatably mounted on the mounting frame (10). A driving mechanism is provided on one side of the bottom of the inner wall of the support box (1), and symmetrically distributed fill lights (16) are fixedly mounted on the top of the interior of the detection frame (18).

2. The electric energy meter detection device according to claim 1, characterized in that: An electric telescopic rod (12) is fixedly installed and inserted on one side of the back of one side plate (2), a push plate (13) is fixedly installed on the driving end of the electric telescopic rod (12), and a discharge port (14) corresponding to the position of the push plate (13) is opened on the front of the other side plate (2).

3. The electric energy meter detection device according to claim 1, characterized in that: The driving mechanism comprises a motor (19), and the motor (19) is fixedly mounted on one side of the bottom of the inner wall of the supporting box (1), a first gear (20) is fixedly mounted on the driving end of the motor (19), a second gear (21) is fixedly mounted on the outer wall of the threaded rod (7), and the second gear (21) is meshed with the first gear (20).

4. The electric energy meter detection device according to claim 1, characterized in that: A guide plate (4) is fixedly mounted on one side of each of the two mounting frames (10).

5. The electric energy meter detection device according to claim 1, characterized in that: Baffles (6) are fixedly mounted on the front and back sides of the support box (1) and located on both sides of the threaded rod (7).

6. The electric energy meter detection device according to claim 1, characterized in that: A threaded hole matching the threaded rod (7) is provided on the lower side of the front face of the adjustment plate (8), and the adjustment plate (8) is threadedly connected to the threaded rod (7) via the threaded hole provided on the lower side of the front face.