Mechanism for automatically identifying glass information
By using angle adjustment rods and multiple sets of charge-coupled device image sensors in the optical glass sorter, combined with multi-component sorter and discharge tank, the problem that the optical glass sorter cannot fully detect glass surface defects and foreign matters is solved. Improve detection coverage and fault tolerance.
Patent Information
- Application Number
- CN202420573992.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-22
AI Technical Summary
Due to the consistent installation angle of multiple groups of sensors, existing optical glass sorting machines cannot fully cover and detect glass surface defects and foreign objects, resulting in an increase in the possibility of sorting errors.
An automatic glass information recognition mechanism is designed, using an angle adjustment rod and multiple sets of charge-coupled device image sensors, allowing detection of glass surface defects and foreign matters from different angles, and the glass is classified through a multi-component sorter and discharge tank. The anti-cluster baffle prevents glass from getting stuck, and another set of image sensors provide fault tolerance as backups.
The comprehensive coverage and detection of glass surface defects and foreign matters is achieved, reducing the possibility of sorting errors, and increasing the fault tolerance of the system.
Smart Images
Figure CN222144886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of porridge feeder equipment, in particular to an automatic glass information recognition mechanism. Background Art
[0002] Automatic glass information identification equipment usually refers to equipment that uses sensing technology and image processing algorithms to automatically identify and classify glass. Optical glass sorting machine is one of the common automatic glass information identification equipment. It uses optical sensors to scan and detect glass. It can detect and identify defects, foreign matter, color and other information in the glass, and transmit the detected information to the image processing system for analysis and judgment. According to the preset sorting criteria, the image processing system will classify the glass material and classify the glass through the sorting device.
[0003] Although existing optical glass sorting machines are equipped with multiple sets of optical sensors, most of the sensors are installed at the same angle, resulting in the inability to fully cover and detect defects and foreign matter on the glass surface. When faced with defects or foreign matter at specific angles, the glass sorting machine may not be able to accurately capture and identify them, thereby increasing the possibility of sorting errors. Utility Model Content
[0004] The purpose of the utility model is to provide a mechanism for automatically identifying glass information in order to solve the problem that although the existing optical glass sorting machine is equipped with multiple groups of optical sensors, most of the multiple groups of sensors are installed at the same angle, resulting in the inability to fully cover and detect defects and foreign matter on the glass surface, making it impossible for the glass sorting machine to accurately capture and identify defects or foreign matter at specific angles, thereby increasing the possibility of sorting errors.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic glass information identification mechanism, comprising: a conveyor, a mounting frame is fixedly connected to one side of the top of the conveyor, an angle adjustment rod is arranged at the side end of the mounting frame, a charge coupled device image sensor is fixedly connected to one end of the angle adjustment rod, and the charge coupled device image sensor is located at the inner end of the mounting frame, an image processor is fixedly connected to one side of the top of the mounting frame, an operation panel is fixedly connected to one side of the top of the mounting frame, a limiting plate 1 is fixedly connected to one side of the top of the conveyor, a limiting plate 2 is fixedly connected to the other side of the top of the conveyor, and a sorter is fixedly connected to one end of the limiting plate 1;
[0006] The angle adjustment rod comprises a fixing plate, a connecting rod, a fixing stud and a fixing nut.
[0007] As a further solution of the utility model: one end of the fixing plate is fixedly connected to the charge coupled device image sensor, and the other end is fixedly connected to the connecting rod. The other end of the connecting rod is fixedly connected to the fixing stud. The fixing stud passes through the mounting frame and is threadedly connected to the fixing nut.
[0008] As a further solution of the utility model: the charge coupled device image sensors are provided in two groups, symmetrically distributed at the inner end of the mounting frame, and a group of angle adjustment rods are respectively provided on both sides of each group of charge coupled device image sensors.
[0009] As a further solution of the utility model: discharge troughs are provided at both side ends of the limiting plate, and the discharge troughs are provided in multiple groups.
[0010] As a further solution of the utility model: one side end of the limiting plate is fixedly connected to an anti-stuck material baffle, and the anti-stuck material baffle is provided in multiple groups, and each group of anti-stuck material baffles is located at the front end of a group of sorters.
[0011] As a further solution of the utility model: the classifier includes a mounting plate, a motor and a discharge guide plate.
[0012] As a further solution of the utility model: the bottom end of the mounting plate is fixedly connected to the top end of the limiting plate, the motor is located at the top end of the mounting plate and is fixedly connected to the mounting plate, the output end of the motor passes through the mounting plate and is fixedly connected to the discharge guide plate, and the sorter is provided with multiple groups.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, glass can be guided to different discharging slots through multiple groups of sorters, and different types of glass can be discharged from different discharging slots through multiple groups of discharging slots to classify the glass; the anti-jamming baffle can be used to guide the glass when it is transmitted on the conveyor to prevent the glass from being stuck in the gap between the limiting plate 1 and the anti-jamming baffle; the angle of the charge coupled device image sensor can be adjusted through the angle adjustment rod, so that the two groups of charge coupled device image sensors can detect the glass from different angles, thereby increasing the comprehensive coverage and detection of defects and foreign matter on the glass surface; and when one group of charge coupled device image sensors fails or misjudges, the other group of charge coupled device image sensors can be used as a backup or supplement to provide additional detection information, thereby increasing the fault tolerance of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of an automatic glass information identification mechanism of the utility model;
[0016] Figure 2It is a structural schematic diagram of an angle adjustment rod in an automatic glass information recognition mechanism of the utility model;
[0017] Figure 3 It is a structural schematic diagram of A in the automatic glass information identification mechanism of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the limiting plate 2 in the automatic glass information identification mechanism of the utility model;
[0019] Figure 5 It is a structural schematic diagram of a limiting plate 1 in an automatic glass information recognition mechanism of the utility model;
[0020] Figure 6 It is a structural schematic diagram of position B in an automatic glass information recognition mechanism described in the utility model;
[0021] Figure 7 It is a structural schematic diagram of a sorter in an automatic glass information identification mechanism described in the utility model.
[0022] In the figure: 1. conveyor; 2. mounting frame; 3. angle adjustment rod; 31. fixing plate; 32. connecting rod; 33. fixing stud; 34. fixing nut; 4. charge coupled device image sensor; 5. image processor; 6. operation panel; 7. limiting plate 1; 71. anti-stuck baffle; 8. limiting plate 2; 81. discharge chute; 9. sorter; 91. mounting plate; 92. motor; 93. discharge guide plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0025] Reference Figure 1 In an embodiment of the utility model, an automatic glass information identification mechanism includes: a conveyor 1, a mounting frame 2 is fixedly connected to one side of the top of the conveyor 1, an angle adjustment rod 3 is arranged at the side end of the mounting frame 2, one end of the angle adjustment rod 3 is fixedly connected to a charge coupled device image sensor 4, the charge coupled device image sensor 4 is located at the inner end of the mounting frame 2, an image processor 5 is fixedly connected to one side of the top of the mounting frame 2, an operation panel 6 is fixedly connected to one side of the top of the mounting frame 2, a limiting plate 7 is fixedly connected to one side of the top of the conveyor 1, a limiting plate 2 8 is fixedly connected to the other side of the top of the conveyor 1, and a sorter 9 is fixedly connected to one end of the limiting plate 7.
[0026] Reference Figures 1 to 3 The angle adjustment rod 3 includes a fixing plate 31, a connecting rod 32, a fixing stud 33 and a fixing nut 34. One end of the fixing plate 31 is fixedly connected to the charge coupled device image sensor 4, and the other end is fixedly connected to the connecting rod 32. The other end of the connecting rod 32 is fixedly connected to the fixing stud 33. The fixing stud 33 passes through the mounting frame 2 and is threadedly connected to the fixing nut 34. Two groups of charge coupled device image sensors 4 are provided, which are symmetrically distributed at the inner end of the mounting frame 2. A group of angle adjustment rods 3 are provided on both sides of each group of charge coupled device image sensors 4.
[0027] By adopting the above scheme, the angle of the CCD image sensor 4 can be adjusted by the angle adjustment rod 3, so that the two groups of CCD image sensors 4 can detect the glass from different angles, thereby increasing the comprehensive coverage and detection of defects and foreign matter on the glass surface. Moreover, when one group of CCD image sensors 4 fails or misjudges, the other group of CCD image sensors 4 can serve as a backup or supplement to provide additional detection information, thereby increasing the fault tolerance of the system.
[0028] Reference Figure 4 A discharge trough 81 is provided at the side end of the limiting plate 8, and a plurality of groups of discharge troughs 81 are provided.
[0029] By adopting the above solution, different types of glass can be discharged from different discharge troughs 81 through multiple groups of discharge troughs 81, and the glass can be classified.
[0030] Reference Figures 5 and 6 The side end of the limiting plate 7 is fixedly connected with an anti-jamming baffle 71, and a plurality of groups of anti-jamming baffles 71 are provided, and each group of anti-jamming baffles 71 is located at the front end of a group of selectors 9.
[0031] By adopting the above solution, the anti-stuck material baffle 71 can guide the glass when it is transmitted on the conveyor 1 to prevent the glass from being stuck in the gap between the limiting plate 7 and the anti-stuck material baffle 71.
[0032] Reference Figures 5 and 6 The sorter 9 includes a mounting plate 91, a motor 92 and a discharge guide plate 93. The bottom end of the mounting plate 91 is fixedly connected to the top of the limiting plate 7. The motor 92 is located at the top of the mounting plate 91 and is fixedly connected to the mounting plate 91. The output end of the motor 92 passes through the mounting plate 91 and is fixedly connected to the discharge guide plate 93. The sorter 9 is provided with multiple groups.
[0033] By adopting the above solution, the glass can be directed to different discharge troughs 81 by the multi-group sorter 9 to classify the glass.
[0034] The working principle of the utility model is as follows: when in use, the glass is first placed on the conveyor 1, and the conveyor 1 drives the glass to move. When the glass passes through the charge coupled device image sensor 4, the charge coupled device image sensor 4 scans and detects the glass, and transmits the detected information to the image processor 5 for analysis and judgment. According to the preset sorting standard, the image processor 5 will classify the glass material, and control the corresponding motor 92 according to the classification result to rotate the discharge guide plate 93 to guide the glass to the corresponding discharge trough 81; the glass can be guided to different discharge troughs 81 through the multi-group sorter 9, and different types of glass can be taken from different discharge troughs 81 through the multi-group sorter 9. The glass is discharged from the discharge chute 81 and classified. The anti-jamming baffle 71 can be used to guide the glass when it is transmitted on the conveyor 1 to prevent it from being stuck in the gap between the limiting plate 7 and the anti-jamming baffle 71. The angle of the charge-coupled device image sensor 4 can be adjusted by the angle adjustment rod 3, so that the two groups of charge-coupled device image sensors 4 can detect the glass from different angles, thereby increasing the comprehensive coverage and detection of defects and foreign matter on the glass surface. In addition, when one group of charge-coupled device image sensors 4 fails or is misjudged, the other group of charge-coupled device image sensors 4 can be used as a backup or supplement to provide additional detection information, thereby increasing the fault tolerance of the system.
[0035] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A mechanism for automatically identifying glass information, characterized in that: include: A conveyor (1), wherein a mounting frame (2) is fixedly connected to one side of the top of the conveyor (1), an angle adjustment rod (3) is provided at the side end of the mounting frame (2), one end of the angle adjustment rod (3) is fixedly connected to a charge coupled device image sensor (4), the charge coupled device image sensor (4) is located at the inner end of the mounting frame (2), one side of the top of the mounting frame (2) is fixedly connected to an image processor (5), one side of the top of the mounting frame (2) is fixedly connected to an operation panel (6), one side of the top of the conveyor (1) is fixedly connected to a limiting plate 1 (7), the other side of the top of the conveyor (1) is fixedly connected to a limiting plate 2 (8), and one end of the limiting plate 1 (7) is fixedly connected to a sorter (9); The angle adjustment rod (3) comprises a fixing plate (31), a connecting rod (32), a fixing stud (33) and a fixing nut (34).
2. The automatic glass information identification mechanism according to claim 1, characterized in that: One end of the fixing plate (31) is fixedly connected to the charge coupled device image sensor (4), and the other end is fixedly connected to the connecting rod (32); the other end of the connecting rod (32) is fixedly connected to a fixing stud (33); the fixing stud (33) passes through the mounting frame (2) and is threadedly connected to a fixing nut (34).
3. The automatic glass information identification mechanism according to claim 1, characterized in that: The charge coupled device image sensors (4) are provided in two groups and are symmetrically distributed at the inner end of the mounting frame (2). A group of angle adjustment rods (3) are provided on both sides of each group of charge coupled device image sensors (4).
4. The automatic glass information identification mechanism according to claim 1, characterized in that: The two side ends of the limiting plate (8) are provided with discharge troughs (81), and the discharge troughs (81) are provided in multiple groups.
5. The automatic glass information identification mechanism according to claim 1, characterized in that: The side end of the limiting plate (7) is fixedly connected with an anti-jamming baffle (71), and the anti-jamming baffle (71) is provided in multiple groups, and each group of anti-jamming baffles (71) is located at the front end of a group of selectors (9).
6. The automatic glass information identification mechanism according to claim 1, characterized in that: The classifier (9) comprises a mounting plate (91), a motor (92) and a discharge guide plate (93).
7. The automatic glass information identification mechanism according to claim 6, characterized in that: The bottom end of the mounting plate (91) is fixedly connected to the top end of the limiting plate (7); the motor (92) is located at the top end of the mounting plate (91) and is fixedly connected to the mounting plate (91); the output end of the motor (92) passes through the mounting plate (91) and is fixedly connected to the discharge guide plate (93); and the classifier (9) is provided with multiple groups.