Assembly device
By designing an automated assembly device, using positioning and pressing mechanisms to realize automatic assembly of Bluetooth headphone charging chamber connectors and other products, the problems of low assembly efficiency and poor yield in the prior art are solved, and assembly efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202323624447.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-28
AI Technical Summary
In the prior art, the assembly efficiency of Bluetooth headphone charging chamber connectors and other products is low and manual operation is unstable, which affects the assembly yield.
An assembly device is designed, including a machine, a positioning mechanism and a pressing drive member. Through the coordination of the positioning assembly and guide members, the automatic correspondence and connection between the first workpiece and the second workpiece is realized, and the pressing mechanism is used to push the insertion needle. Bend the shrapnel and complete the assembly.
It improves assembly efficiency and yield, avoids the instability of manual operation, and ensures accurate connection between the pin and the workpiece.
Smart Images

Figure CN222146811U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of assembly equipment, and in particular to an assembly device. Background Art
[0002] At present, products such as Bluetooth headset charging case connectors and mobile phone folding connection components usually include two workpieces that need to be opened and closed, pins, springs and other parts. The pin is set at one end of the spring, and the other end of the spring is connected to one of the workpieces. When assembling the product, it is necessary to manually align the two workpieces, and then use auxiliary tools such as pressure rods to push the spring to bend toward the other workpiece and connect the pin to the other workpiece, thereby completing the assembly of the product. However, the efficiency of manually assembling products using auxiliary tools is low, and manual operation is unstable, which affects the assembly yield of the product. Utility Model Content
[0003] In view of the above, it is necessary to propose an assembly device to improve the assembly efficiency and yield of the product.
[0004] The embodiment of the present application provides an assembly device for assembling a product having a first workpiece, a second workpiece, a spring sheet and a first pin, wherein one end of the spring sheet is rotatably connected to the first workpiece, and the first pin is arranged at an end of the spring sheet away from the first workpiece, the assembly device comprises a machine platform, a positioning mechanism, a pressing drive member and a pressing mechanism; the positioning mechanism comprises a guide member, a positioning drive member and a positioning assembly, the guide member is arranged on the machine platform, the positioning drive member is arranged on the machine platform and is located on one side of the guide member, the positioning assembly is connected to the positioning drive member, the positioning drive member drives the positioning assembly to approach or move away from the guide member along a first direction, the positioning assembly carries and positions the first workpiece, the guide member abuts against the second workpiece, and the positioning assembly moves the second workpiece when approaching the guide member The guide member is pressed between the positioning assembly and the guide member, and the guide member is provided with a first guide groove and a second guide groove inclined toward the positioning assembly, the second guide groove is located at the bottom of the first guide groove, and the first guide groove and the second guide groove respectively abut the first pin and the spring sheet; a pressing drive member is arranged on the machine table; a pressing mechanism is connected to the pressing drive member and is arranged opposite to the guide member, and the pressing drive member drives the pressing mechanism to move toward the guide member along the second direction, and the pressing mechanism pushes the first pin to move along the first guide groove toward the second workpiece and connects the first pin with the second workpiece, and the first pin drives the spring sheet to move along the second guide groove and bends the spring sheet toward the second workpiece, wherein the first direction and the second direction are perpendicular to each other.
[0005] The above-mentioned assembly device is provided with a positioning component to carry and position the first workpiece, and a positioning drive component is provided to drive the positioning component to press the second workpiece between the positioning component and the guide component, which is conducive to improving the accuracy of the position correspondence between the first workpiece and the second workpiece. By providing a first guide groove and a second guide groove on the guide component to guide the moving directions of the first pin and the spring sheet respectively, and providing a pressing drive component to drive the pressing mechanism to push the first pin, when the assembly device assembles the product, the pressing mechanism pushes the first pin to move along the first guide groove toward the second workpiece and connects the first pin with the second workpiece, and the first pin drives the spring sheet to move along the second guide groove and bends the spring sheet toward the second workpiece, thereby realizing the function of automatic assembly of the product and improving the assembly efficiency of the product. In addition, since the entire assembly process is operated in an automated manner, the influence of unstable factors of manual operation is avoided, and the first guide groove and the second guide groove can ensure the accuracy of the connection between the first pin and the second workpiece, thereby improving the assembly yield of the product.
[0006] In some embodiments, along the direction away from the positioning assembly, the cross-sectional area of the second guide groove at one end away from the positioning assembly gradually increases.
[0007] In some embodiments, the pressing mechanism includes a sliding seat, a pressing head and an elastic guide assembly; the sliding seat is slidably arranged on the machine table along the second direction and is connected to the pressing drive member, and the sliding seat has an abutment protrusion extending toward the guide member; the pressing head is rotatably arranged on the sliding seat and is located on one side of the abutment protrusion, and the pressing drive member drives the pressing head to push the first pin through the sliding seat, and the pressing head swings along the movement trajectory of the first pin when the first pin moves along the first guide groove toward the second workpiece; the two ends of the elastic guide assembly are respectively connected to the abutment protrusion and the pressing head, and the elastic guide assembly guides the swinging direction of the pressing head and drives the pressing head back to its position when the pressing head is separated from the first pin.
[0008] In some embodiments, the elastic guide assembly includes a guide member and a return elastic member; the two ends of the guide member are slidably inserted into the abutment protrusion and the pressure head respectively, and the guide member guides the swinging direction of the pressure head; the return elastic member is sleeved on the guide member, and the two ends of the return elastic member are respectively connected to the abutment protrusion and the pressure head, and the return elastic member drives the pressure head to return when the pressure head is disengaged from the first pin.
[0009] In some embodiments, the pressure head has two spaced-apart extrusion protrusions at one end facing the guide member, an avoidance gap for avoiding the spring sheet is formed between the two extrusion protrusions, and both ends of the two extrusion protrusions facing the guide member are provided with extrusion grooves for pushing the first pin.
[0010] In some embodiments, the positioning assembly includes a positioning seat, a cover pressing mold group and a flipping drive unit; the positioning seat is slidably arranged on the machine platform along the first direction and is connected to the positioning drive member, the positioning drive member drives the positioning seat to approach or move away from the guide member, the positioning seat carries and positions the first workpiece, and the positioning seat presses the second workpiece between the positioning seat and the guide member when approaching the guide member; the cover pressing mold group is rotatably arranged on the side of the positioning seat away from the machine platform; the flipping drive unit is arranged on the positioning seat and connected to the cover pressing mold group, and the flipping drive unit drives the cover pressing mold group to flip to press or release the first workpiece.
[0011] In some embodiments, the positioning seat has a limit groove at one end close to the guide member and a positioning protrusion extending along the second direction and arranged opposite to the cover pressing mold assembly. The limit groove abuts against the second workpiece and limits the movement of the second workpiece between the positioning seat and the guide member, and the positioning protrusion supports the first workpiece.
[0012] In some embodiments, the cover pressing module includes a cover pressing seat, a pressing member and an adsorption member; the cover pressing seat is rotatably arranged on the side of the positioning seat away from the machine and is arranged opposite to the positioning protrusion, and the cover pressing seat is connected to the flipping drive unit; the pressing member is arranged on the side of the cover pressing seat facing the positioning protrusion; the adsorption member is arranged on the side of the cover pressing seat facing the positioning protrusion and is spaced apart from the pressing member, when the flipping drive unit drives the cover pressing seat to flip toward the positioning protrusion, the pressing member presses the first workpiece onto the positioning protrusion, and the adsorption member adsorbs the spring sheet and drives the spring sheet and the first pin to abut against the second guide groove and the first guide groove respectively.
[0013] In some embodiments, the flipping drive unit includes a guide block, a rack, a gear and a flipping drive member; the guide block is arranged on the side of the positioning seat away from the machine and is spaced apart from the cover pressing mold group; the rack is arranged on the guide block and slides along the first direction; the gear is arranged on the cover pressing mold group and meshes with the rack; the flipping drive member is arranged on the positioning seat and connected to the rack, and the flipping drive member drives the rack to slide along the first direction, so that the rack and the gear cooperate to drive the cover pressing mold group to flip.
[0014] In some embodiments, the product also includes a second pin, and the assembly device also includes a storage piece, a push piece and a push rod; the storage piece is arranged on the machine and located on one side of the guide piece and the positioning assembly, and the storage piece is arranged opposite to the guide piece, and the storage piece is provided with a storage groove extending along a third direction, and the storage groove accommodates the second pin and guides the moving direction of the second pin, and the first direction, the second direction and the third direction are perpendicular to each other; the push piece is arranged on the machine and slides along the third direction and is located on the side of the storage piece away from the guide piece; the push rod is connected to the push piece and opposite to the storage groove, and the push piece drives the push rod to move toward the storage piece, and the push rod pushes the second pin to slide along the storage groove and insert into the first workpiece and the second workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the assembly device provided in the embodiment of the present application and the applicable product.
[0016] Figure 2 yes Figure 1 A schematic three-dimensional structural diagram from another angle showing the assembly device being matched with a suitable product.
[0017] Figure 3 It is a schematic diagram of the exploded structure of a product to which the assembly device provided in the embodiment of the present application is applicable.
[0018] Figure 4 yes Figure 2 An enlarged view of region A in the assembled device is shown.
[0019] Figure 5 yes Figure 1 A schematic three-dimensional structural diagram of a guide member in an assembly device is shown.
[0020] Figure 6 yes Figure 1 A schematic three-dimensional structural diagram of a positioning component in an assembly device is shown.
[0021] Figure 7 yes Figure 1 A schematic three-dimensional structural diagram of the pressing mechanism in the assembling device shown.
[0022] Figure 8 yes Figure 7 An enlarged view of area B in the pressing mechanism is shown.
[0023] Main component symbols
[0024] Assembly device 100
[0025] Machine 10
[0026] Frame 11
[0027] First mounting seat 12
[0028] Second mounting seat 13
[0029] First slide rail 14
[0030] Second slide rail 15
[0031] The third slide rail 16
[0032] Positioning mechanism 20
[0033] Guide 21
[0034] First guide groove 211
[0035] Second guide groove 212
[0036] Positioning drive 22
[0037] Positioning component 23
[0038] Positioning seat 231
[0039] Limiting slot 2311
[0040] Positioning protrusion 2312
[0041] Positioning hole 2313
[0042] Cover pressing die set 232
[0043] Shaft 2321
[0044] Cover pressure seat 2322
[0045] Clamping piece 2323
[0046] Pressing arc surface 2323a
[0047] Adsorption parts 2324
[0048] Positioning pin 2325
[0049] Flip drive unit 233
[0050] Guide block 2331
[0051] Chute 2331a
[0052] Rack 2332
[0053] Flip drive 2333
[0054] Gear 2334
[0055] Press drive 30
[0056] Pressing mechanism 40
[0057] Sliding seat 41
[0058] Abutment protrusion 411
[0059] Pressure head 42
[0060] Extrusion bulge 421
[0061] Extrusion slot 4211
[0062] Avoid gap 422
[0063] Elastic guide assembly 43
[0064] Guide 431
[0065] Return elastic member 432
[0066] Buffer guide rod 44
[0067] Displacement sensor 45
[0068] Storage 50
[0069] Storage slot 51
[0070] Push member 60
[0071] Ejector 70
[0072] Product 800
[0073] First workpiece 810
[0074] Mounting slot 8101
[0075] First perforation 8102
[0076] Second workpiece 820
[0077] Assembly protrusion 8201
[0078] Card slot 8202
[0079] Second perforation 8203
[0080] Shrapnel 830
[0081] First pin 840
[0082] Second pin 850 DETAILED DESCRIPTION
[0083] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0084] In the description of the present application, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, it should be noted that the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0085] In the description of the present application, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication, it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. Some embodiments of the present application will be described in detail below in conjunction with the accompanying drawings.
[0086] See also Figure 1 , Figure 2 and Figure 3 , the embodiment of the present application provides an assembly device 100 for assembling a product 800 having a first workpiece 810, a second workpiece 820, a spring 830, a first pin 840 and a second pin 850. The product 800 may be a Bluetooth headset charging compartment connector, a mobile phone folding connection component, etc. For ease of understanding and explanation, the product 800 in the embodiment of the present application is a Bluetooth headset charging compartment connector, and the first direction is defined as Figure 1 and Figure 2 The X-axis direction is shown, and the second direction is Figure 1 and Figure 2 The Z-axis direction is shown, and the third direction is Figure 1 and Figure 2 In the Y-axis direction shown, the first direction, the second direction and the third direction are perpendicular to each other. Obviously, this is not a limitation of the embodiments of the present application.
[0087] See also Figure 1 , Figure 2 and Figure 3 In this embodiment, the assembly device 100 includes a machine platform 10, a positioning mechanism 20 provided on the machine platform 10, a pressing driving member 30, a pressing mechanism 40, a storage member 50 and a push member 60, and a push rod 70 connected to the push member 60. The positioning mechanism 20 is arranged in the middle of the machine 10. The positioning mechanism 20 positions the first workpiece 810 and the second workpiece 820 and guides the moving direction of the spring piece 830 and the first pin 840. The pressing drive component 30 can be a telescopic cylinder. The pressing drive component 30 is arranged on the upper part of the machine 10 and is located above the positioning mechanism 20. The pressing mechanism 40 is slidably arranged on the machine 10 along the second direction and is connected to the pressing drive component 30. The pressing drive component 30 drives the pressing mechanism 40 to approach or move away from the positioning mechanism 20 along the second direction. The storage component 50 is arranged in the middle of the machine 10 and is located on one side of the positioning mechanism 20. The push component 60 is slidably arranged in the middle of the machine 10 along the third direction and is located on the side of the storage component 50 away from the positioning mechanism 20. The push rod 70 is connected to the push component 60 and extends toward the storage component 50 along the third direction.
[0088] In this embodiment, the machine 10 includes a frame 11, a first mounting seat 12, a second mounting seat 13, and a second slide rail 15 mounted on the frame 11, and a first slide rail 14 and a third slide rail 16 carried on the first mounting seat 12. The first mounting seat 12 and the second mounting seat 13 are arranged on the frame 11 at intervals along the second direction, the first mounting seat 12 is arranged in the middle of the frame 11, the second mounting seat 13 is arranged in the upper part of the frame 11 and is located above the first mounting seat 12, the second slide rail 15 is arranged between the first mounting seat 12 and the second mounting seat 13 and extends along the second direction, the first slide rail 14 is arranged on the first mounting seat 12 and extends along the first direction, the third slide rail 16 is arranged on the first mounting seat 12 and is located on one side of the first slide rail 14, and the third slide rail 16 extends along the third direction. The positioning mechanism 20 is disposed on the first mounting seat 12, and a part of the positioning mechanism 20 is slidably disposed on the first slide rail 14, the push member 60 is slidably disposed on the third slide rail 16, the storage member 50 is disposed on the first mounting seat 12 and is located between the push member 60 and the positioning mechanism 20, the pressing driving member 30 is disposed on the second mounting seat 13, and the pressing mechanism 40 is slidably disposed on the second slide rail 15 and connected to the pressing driving member 30. In this way, it is convenient to install the positioning mechanism 20, the pressing driving member 30, the pressing mechanism 40, the storage member 50 and the push member 60, and it is beneficial to improve the compactness of the overall structure of the assembly device 100.
[0089] See also Figure 1 , Figure 2 and Figure 5In this embodiment, the positioning mechanism 20 includes a guide member 21, a positioning drive member 22 disposed on one side of the guide member 21, and a positioning assembly 23 connected to the positioning drive member 22. The guide member 21 and the positioning drive member 22 are disposed on the first mounting seat 12 and are respectively located at the two ends of the first slide rail 14, and the guide member 21 is disposed opposite to the pressing mechanism 40. The positioning assembly 23 is slidably disposed on the first slide rail 14 and is connected to the positioning drive member 22. The positioning drive member 22 can be a linear module. The positioning drive member 22 drives the positioning assembly 23 to approach or move away from the guide member 21 along a first direction. The guide member 21 is block-shaped. The guide member 21 is provided with a first guide groove 211 and a second guide groove 212 inclined toward the positioning assembly 23. The second guide groove 212 is located at the bottom of the first guide groove 211.
[0090] Please refer to Figure 3In this embodiment, the first workpiece 810 is in an arc shape, and a mounting groove 8101 is provided at one end of the first workpiece 810 connected to the second workpiece 820. The second workpiece 820 is T-shaped, and a mounting protrusion 8201 is provided at one end of the second workpiece 820 connected to the first workpiece 810. The mounting protrusion 8201 is provided with a slot 8202, and the first pin 840 is a spring pin. Before the assembly device 100 of this embodiment assembles the product 800, one end of the spring sheet 830 is rotatably connected to the first workpiece 810, and the first pin 840 is provided at one end of the spring sheet 830 away from the first workpiece 810. In the process of connecting the first workpiece 810 and the second workpiece 820 through the spring piece 830 and the first pin 840, the assembly device 100 of the present application performs the following steps: first, the first workpiece 810 is placed on the positioning assembly 23, and the positioning assembly 23 carries and positions the first workpiece 810; then, the second workpiece 820 is placed between the positioning assembly 23 and the guide member 21 and abuts against the guide member 21, and the positioning drive member 22 drives the positioning assembly 23 to approach the guide member 21 along the first direction, and the positioning assembly 23 presses the second workpiece 820 between the positioning assembly 23 and the guide member 21 when approaching the guide member 21. At this time, the assembly protrusion 8201 extends into the assembly groove 8101. The first guide groove 211 and the second guide groove 212 respectively abut the first pin 840 and the spring piece 830; thereafter, the pressing drive member 30 drives the pressing mechanism 40 to move along the second direction toward the guide member 21, and the pressing mechanism 40 pushes the first pin 840 to move along the first guide groove 211 toward the second workpiece 820 and connects the first pin 840 with the slot 8202 of the second workpiece 820, and the first pin 840 drives the spring piece 830 to move along the second guide groove 212 and bends the spring piece 830 toward the second workpiece 820, the first guide groove 211 guides the moving direction of the first pin 840, and the second guide groove 212 guides the moving direction of the spring piece 830. In this way, by setting the positioning component 23 to position the first workpiece 810 and press the second workpiece 820, and setting the first guide groove 211 and the second guide groove 212 to respectively guide the moving directions of the first pin 840 and the spring piece 830, it is beneficial to improve the accuracy of the assembly device 100 in connecting the first workpiece 810 and the second workpiece 820 through the spring piece 830 and the first pin 840.
[0091] In this embodiment, the first guide groove 211 and the second guide groove 212 are polished, thereby effectively preventing burrs from appearing on the first guide groove 211 and the second guide groove 212 and affecting the guiding effect on the first pin 840 and the spring piece 830 .
[0092] In this embodiment, the cross-sectional area of the end of the second guide groove 212 away from the positioning assembly 23 gradually increases in the direction away from the positioning assembly 23. When the pressing mechanism 40 pushes the first pin 840 to move the first pin 840 toward the second workpiece 820 along the first guide groove 211, the first pin 840 drives the spring 830 to bend toward the second workpiece 820 along the second guide groove 212. The end of the second guide groove 212 away from the positioning assembly 23 makes the spring 830 located in the middle of the first pin 840 through a natural transition, which is conducive to improving the accuracy of the assembly device 100 in connecting the first workpiece 810 and the second workpiece 820 through the spring 830 and the first pin 840.
[0093] Please refer to further Figure 6 In this embodiment, the positioning assembly 23 includes a positioning seat 231, a cover pressing die set 232 and a flip driving unit 233 disposed on the positioning seat 231. The positioning seat 231 is slidably disposed on the first slide rail 14 of the machine 10 along the first direction and is connected to the positioning driving member 22. The positioning driving member 22 drives the positioning seat 231 to approach or move away from the guide member 21. The positioning seat 231 carries and positions the first workpiece 810, and the positioning seat 231 presses the second workpiece 820 between the positioning seat 231 and the guide member 21 when approaching the guide member 21; the cover pressing die set 232 is rotatably disposed on the side of the positioning seat 231 away from the first mounting seat 12 of the machine 10; the flip driving unit 233 is disposed on the positioning seat 231 and connected to the cover pressing die set 232. The flip driving unit 233 drives the cover pressing die set 232 to flip to press or release the first workpiece 810, which is conducive to improving the stability of the positioning assembly 23 in positioning the first workpiece 810.
[0094] In this embodiment, the end of the positioning seat 231 close to the guide member 21 has a limiting groove 2311 and a positioning protrusion 2312 extending along the second direction and arranged opposite to the cover pressing mold group 232. The limiting groove 2311 is opposite to the guide member 21. There are two positioning protrusions 2312. The two positioning protrusions 2312 are spaced apart on the side of the positioning seat 231 away from the first mounting seat 12 and are arranged opposite to the cover pressing mold group 232. The two positioning protrusions 2312 abut against the inner side wall of the first workpiece 810. The positioning seat 231 is also provided with a positioning hole 2313, and the positioning hole 2313 is located on the side of one of the positioning protrusions 2312 away from the other positioning protrusion 2312. When the positioning assembly 23 positions the first workpiece 810 and presses the second workpiece 820, the first workpiece 810 is carried on the two positioning protrusions 2312, and the flip driving unit 233 drives the cover pressing die set 232 to rotate toward the two positioning protrusions 2312 to press the first workpiece 810, until the positioning pin 2325 of the cover pressing die set 232 is inserted into the corresponding positioning hole 2313, so as to improve the accuracy of pressing the first workpiece 810, and the positioning driving member 22 drives the positioning seat 231 to approach the guide member 21, and the limiting groove 2311 abuts against the second workpiece 820 and limits the second workpiece 820 from moving between the positioning seat 231 and the guide member 21. In this way, by providing the positioning protrusion 2312 and the limiting groove 2311, it is helpful to improve the accuracy of the positioning assembly 23 in positioning the first workpiece 810 and pressing the second workpiece 820.
[0095] In this embodiment, the cover pressing module 232 includes a rotating shaft 2321, a cover pressing seat 2322 connected to the rotating shaft 2321, and a pressing member 2323, an adsorbent 2324 and the positioning pin 2325 arranged on the cover pressing seat 2322. The cover pressing seat 2322 is rotatably arranged on the side of the positioning seat 231 away from the first mounting seat 12 through the rotating shaft 2321 and is connected to the flip driving unit 233 through the rotating shaft 2321, and the cover pressing seat 2322 is arranged opposite to the positioning protrusion 2312; the pressing member 2323 is block-shaped and there are two pressing members 2323, and the two pressing members 2323 are arranged at intervals on the side of the cover pressing seat 2322 facing the positioning protrusion 2312, and each pressing member 2323 has a pressing arc surface 2323a; the adsorbent 2324 is arranged on the cover The pressure seat 2322 is arranged on the side facing the positioning protrusion 2312 and is spaced apart from the clamping piece 2323. The adsorption piece 2324 can be a suction nozzle, and the adsorption piece 2324 is specifically located between the two clamping pieces 2323; the positioning pin 2325 is arranged on the side of the cover pressure seat 2322 facing the positioning protrusion 2312, and the number of the positioning pins 2325 and the positioning holes 2313 are both multiple, and the multiple positioning pins 2325 are respectively located on the side away from each other of the two clamping pieces 2323 and correspond one by one to the multiple positioning holes 2313.
[0096] When the flip driving unit 233 drives the cover pressing seat 2322 to flip toward the positioning protrusion 2312 through the rotating shaft 2321, the clamping member 2323 presses the first workpiece 810 on the positioning protrusion 2312 through the clamping arc surface 2323a, which is beneficial to improve the stability of the cover pressing mold group 232 pressing the first workpiece 810. At this time, the positioning pin 2325 is inserted into the corresponding positioning hole 2313 to position the clamping member 2323 on the positioning protrusion 2312, which is beneficial to improve the accuracy of the cover pressing mold group 232 pressing the first workpiece 810. In addition, the adsorption member 2324 adsorbs the spring piece 830 and drives the spring piece 830 and the first pin 840 to respectively contact with the first workpiece 810. The second guide groove 212 abuts against the first guide groove 211, so that the pressing mechanism 40 can push the first pin 840 and the spring piece 830 to move toward the second workpiece 820, and can reduce the probability of damage of the spring piece 830 due to displacement during the assembly process. In addition, the adsorption member 2324 can also be connected to a detection sensor (not shown). The detection sensor detects whether the spring piece 830 is connected to the first workpiece 810 by sensing the adsorption force of the adsorption member 2324, so that the assembly device 100 can judge whether the first workpiece 810, the second workpiece 820, the first pin 840 and the spring piece 830 are abnormal according to the sensing information of the detection sensor.
[0097] In this embodiment, the flip driving unit 233 includes a guide block 2331 and a flip driving member 2333 disposed on the positioning seat 231 , a rack 2332 disposed on the guide block 2331 , and a gear 2334 connected to the cover pressing mold assembly 232 . The guide block 2331 is arranged on a side of the positioning seat 231 away from the first mounting seat 12 of the machine platform 10 and is spaced apart from the cover pressing mold group 232. The guide block 2331 is provided with a slide groove 2331a extending along the first direction, and the rack 2332 is slidably connected to the slide groove 2331a along the first direction; the gear 2334 is sleeved on the rotating shaft 2321 of the cover pressing mold group 232 and meshes with the rack 2332; the flip driving member 2333 is arranged on the side of the positioning seat 231 away from the first mounting seat 12 and connected to the rack 2332. The flip driving member 2333 can be a telescopic cylinder. The flip driving member 2333 drives the rack 2332 to slide in the first direction, so that the rack 2332 and the gear 2334 cooperate to drive the cover pressing mold group 232 to flip. Since the transmission accuracy of the rack 2332 and the gear 2334 is higher, it is beneficial to improve the accuracy of the flip driving unit 233 driving the cover pressing mold group 232 to flip.
[0098] See also Figure 1 , Figure 2 , Figure 4 and Figure 6In this embodiment, the storage member 50 is arranged on the first mounting seat 12 of the machine 10 and is located on the side of the guide member 21 and the positioning assembly 23 facing the third slide rail 16, and the storage member 50 is located between the guide member 21 and the third slide rail 16 and is arranged opposite to the guide member 21. The storage member 50 is block-shaped, and the storage member 50 is provided with a storage groove 51 extending along the third direction. The push member 60 is slidably arranged on the third slide rail 16 along the third direction and is located on the side of the storage member 50 away from the guide member 21. The push member 60 can form a linear slide with the third slide rail 16, or it can be a slider driven by an external power source to slide on the third slide rail 16; the push rod 70 is connected to the push member 60 and is opposite to the storage groove 51.
[0099] Please refer to Figure 3 In this embodiment, the first workpiece 810 is provided with a first through hole 8102 which passes through the opposite side walls of the first workpiece 810 and is connected to the mounting groove 8101, and the assembly protrusion 8201 of the second workpiece 820 is provided with a second through hole 8203. When the assembly protrusion 8201 extends into the assembly groove 8101, the second through hole 8203 is opposite to and connected to the first through hole 8102. When the assembly device 100 of this embodiment assembles the product 800, it is also necessary to pass the second pin 850 through the first through-hole 8102 and the second through-hole 8203 to connect the first workpiece 810 and the second workpiece 820, wherein the process of the assembly device 100 connecting the first workpiece 810 and the second workpiece 820 through the second pin 850 is as follows: the second pin 850 is placed in the storage groove 51, the storage groove 51 receives the second pin 850 and guides the moving direction of the second pin 850, the push member 60 drives the push rod 70 to move toward the storage member 50, and the push rod 70 pushes the second pin 850 to slide along the storage groove 51 and insert into the first through-hole 8102 and the second through-hole 8203, thereby helping to improve the efficiency and accuracy of the assembly device 100 in connecting the first workpiece 810 and the second workpiece 820 through the second pin 850.
[0100] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 7 and Figure 8The pressing mechanism 40 includes a sliding seat 41, a pressing head 42 connected to the sliding seat 41, an elastic guide assembly 43, a buffer guide rod 44, and a displacement sensor 45 connected to the buffer guide rod 44. The sliding seat 41 is slidably disposed on the second slide rail 15 along the second direction and is connected to the pressing drive member 30. The sliding seat 41 has an abutting protrusion 411 extending toward the guide member 21; the pressing head 42 is rotatably disposed on the sliding seat 41 and is located on one side of the abutting protrusion 411. Both ends of the elastic guide assembly 43 are respectively connected to the abutting protrusion 411 and the pressing head 42. The buffer guide rod 44 passes through the sliding seat 41 and extends to the guide member 21. The buffer guide rod 44 may be a hydraulic telescopic rod. The displacement sensor 45 is disposed at one end of the buffer guide rod 44 close to the guide member 21. The displacement sensor 45 is a contact sensor. In the process of the pressing mechanism 40 pushing the first pin 840, the pressing drive member 30 drives the pressing head 42 to push the first pin 840 to move along the first guide groove 211 toward the second workpiece 820 through the sliding seat 41. The pressing head 42 swings along the movement trajectory of the first pin 840 when the first pin 840 moves along the first guide groove 211 toward the second workpiece 820, which is conducive to improving the accuracy of the pressing head 42 pushing the first pin 840 to connect the first pin 840 with the second workpiece 820. The elastic guide component 43 guides the swing direction of the pressing head 42 and is used to adjust the pressure when the pressing head 42 is disengaged from the first pin 840. The pressure head 42 is driven back to its original position, which is beneficial to improving the accuracy of the pressure head 42 pushing the first pin 840 and making it convenient for the assembling device 100 to accurately push the first pin 840 when the product 800 is assembled again. The displacement sensor 45 senses whether the sliding seat 41 and the pressure head 42 have moved into place by abutting against the guide member 21, thereby effectively preventing the sliding seat 41 from driving the pressure head 42 to over-press the first pin 840. The buffer guide rod 44 buffers the displacement sensor 45 when the displacement sensor 45 abuts against the guide member 21, thereby preventing the displacement sensor 45 from being damaged due to the rigid abutment with the guide member 21.
[0101] In this embodiment, the end of the pressing head 42 facing the guide member 21 has two spaced extrusion protrusions 421, and a clearance notch 422 for avoiding the spring sheet 830 is formed between the two extrusion protrusions 421, so as to avoid the interference between the pressing head 42 and the spring sheet 830 when pushing the first plug pin 840. The ends of the two extrusion protrusions 421 facing the guide member 21 are both provided with extrusion grooves 4211 for pushing the first plug pin 840. When the pressing head 42 pushes the first plug pin 840, the two extrusion grooves 4211 push the two ends of the first plug pin 840 respectively, so as to improve the stability of the pressing head 42 pushing the first plug pin 840, and can effectively reduce the probability of the first plug pin 840 and the pressing head 42 being separated.
[0102] In this embodiment, the elastic guide assembly 43 includes a guide member 431 and a return elastic member 432 connected to the guide member 431. The guide member 431 is rod-shaped, and the two ends of the guide member 21 are respectively slidably inserted into the abutting protrusion 411 and the pressure head 42. The guide member 431 guides the swinging direction of the pressure head 42, which is conducive to improving the accuracy of the pressure head 42 pushing the first pin 840; the return elastic member 432 can be a spring, and the return elastic member 432 is sleeved on the guide member 431, and the two ends of the return elastic member 432 are respectively connected to the abutting protrusion 411 and the pressure head 42. The return elastic member 432 drives the pressure head 42 to return when the pressure head 42 is separated from the first pin 840, so as to facilitate the assembly device 100 to connect the first workpiece 810 and the second workpiece 820 through the spring piece 830 and the first pin 840 again.
[0103] The process of the assembling device 100 of the embodiment of the present application assembling the first workpiece 810, the second workpiece 820, the spring piece 830, the first plug pin 840, and the second plug pin 850 to form the product 800 is roughly as follows:
[0104] The first workpiece 810 is placed between the guide member 21 and the positioning seat 231 and abuts against the guide member 21, and the second pin 850 is placed in the receiving groove 51;
[0105] The second workpiece 820 is placed on the positioning protrusion 2312, and the flip driving member 2333 drives the cover pressing mold assembly 232 to flip toward the positioning protrusion 2312 through the rack 2332 and the gear 2334. The pressing member 2323 presses the first workpiece 810 onto the positioning protrusion 2312 through the pressing arc surface 2323a, and the adsorbing member 2324 adsorbs the spring piece 830 and drives the spring piece 830 and the first pin 840 to swing toward the guide member 21;
[0106] The positioning drive member 22 drives the positioning seat 231 to approach the guide member 21 along the first direction, and the limiting groove 2311 abuts against the second workpiece 820 and limits the second workpiece 820 from moving between the positioning seat 231 and the guide member 21. At this time, the assembly protrusion 8201 of the second workpiece 820 extends into the assembly groove 8101 of the first workpiece 810, the first guide groove 211 abuts against the first pin 840, and the second guide groove 212 abuts against the spring piece 830;
[0107] The push member 60 drives the push rod 70 to move toward the receiving member 50 , and the push rod 70 pushes the second insertion pin 850 to slide along the receiving groove 51 and insert into the first through hole 8102 of the first workpiece 810 and the second through hole 8203 of the second workpiece 820 ;
[0108] The pressing drive member 30 drives the sliding seat 41 to move toward the guide member 21, and the sliding seat 41 drives the pressure head 42 to push the first pin 840 so that the first pin 840 moves along the first guide groove 211 toward the second workpiece 820 and is connected with the slot 8202 of the second workpiece 820. The first pin 840 drives the spring piece 830 to move along the second guide groove 212 and bends the spring piece 830 toward the second workpiece 820. At this time, the assembly process of the product 800 is completed.
[0109] To summarize, the assembly device 100 of the embodiment of the present application is beneficial to improving the accuracy of the position correspondence between the first workpiece 810 and the second workpiece 820 by setting a positioning component 23 to carry and position the first workpiece 810, and setting a positioning drive component 22 to drive the positioning component 23 to press the second workpiece 820 between the positioning component 23 and the guide component 21. By providing the first guide groove 211 and the second guide groove 212 on the guide member 21 to guide the moving directions of the first pin 840 and the spring sheet 830 respectively, and providing the pressing driving member 30 to drive the pressing mechanism 40 to push the first pin 840, when the assembly device 100 assembles the product 800, the pressing mechanism 40 pushes the first pin 840 to move along the first guide groove 211 toward the second workpiece 820 and connects the first pin 840 with the second workpiece 820, and the first pin 840 drives the spring sheet 830 to move along the second guide groove 212 and bends the spring sheet 830 toward the second workpiece 820, thereby realizing the function of automatically assembling the product 800 and improving the assembly efficiency of the product 800. In addition, since the entire assembly process is operated in an automated manner, the influence of unstable factors of manual operation is avoided, and the first guide groove 211 and the second guide groove 212 can ensure the accuracy of the connection between the first pin 840 and the second workpiece 820, thereby improving the assembly yield of the product 800.
[0110] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present application.
[0111] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application and are not intended to limit it. Although the present application has been described in detail with reference to the preferred embodiments, a person of ordinary skill in the art should understand that the technical solution of the present application may be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present application.
Claims
1. An assembly device for assembling a product having a first workpiece, a second workpiece, a spring sheet and a first pin, wherein one end of the spring sheet is rotatably connected to the first workpiece, and the first pin is disposed at an end of the spring sheet away from the first workpiece, characterized in that: The assembling device comprises: Machine; The positioning mechanism comprises a guide, a positioning drive and a positioning assembly, wherein the guide is arranged on the machine platform, the positioning drive is arranged on the machine platform and is located at one side of the guide, the positioning assembly is connected to the positioning drive, the positioning drive drives the positioning assembly to approach or move away from the guide along a first direction, the positioning assembly carries and positions the first workpiece, the guide abuts against the second workpiece, and the positioning assembly presses the second workpiece between the positioning assembly and the guide when approaching the guide, the guide is provided with a first guide groove and a second guide groove inclined toward the positioning assembly, the second guide groove is located at the groove bottom of the first guide groove, and the first guide groove and the second guide groove abut against the first pin and the spring sheet respectively; A pressing driving member, arranged on the machine platform; A pressing mechanism is connected to the pressing drive member and is arranged opposite to the guide member, the pressing drive member drives the pressing mechanism to move along the second direction toward the guide member, the pressing mechanism pushes the first pin to move along the first guide groove toward the second workpiece and connects the first pin to the second workpiece, the first pin drives the spring sheet to move along the second guide groove and bends the spring sheet toward the second workpiece, wherein the first direction and the second direction are perpendicular to each other.
2. The assembly device according to claim 1, characterized in that: Along the direction away from the positioning assembly, the cross-sectional area of the second guide groove at one end away from the positioning assembly gradually increases.
3. The assembly device according to claim 1, characterized in that: The pressing mechanism comprises: A sliding seat, slidably disposed on the machine platform along the second direction and connected to the pressing driving member, the sliding seat having an abutting protrusion extending toward the guide member; A pressing head is rotatably arranged on the sliding seat and located at one side of the abutting protrusion, the pressing driving member drives the pressing head to push the first pin through the sliding seat, and the pressing head swings along the movement trajectory of the first pin when the first pin moves toward the second workpiece along the first guide groove; An elastic guide component, both ends of which are connected to the abutting protrusion and the pressure head respectively, and the elastic guide component guides the swinging direction of the pressure head and drives the pressure head to return to its original position when the pressure head is separated from the first pin.
4. The assembly device according to claim 3, characterized in that: The elastic guide assembly comprises: A guide member, both ends of which are respectively slidably inserted into the abutment protrusion and the pressure head, and the guide member guides the swing direction of the pressure head; The return elastic member is sleeved on the guide member, and both ends of the return elastic member are respectively connected to the abutment protrusion and the pressure head. The return elastic member drives the pressure head to return when the pressure head is separated from the first insertion pin.
5. The assembly device according to claim 3, characterized in that: The pressure head has two spaced-apart extrusion protrusions at one end facing the guide member, an escape gap for evading the spring sheet is formed between the two extrusion protrusions, and an extrusion groove for pushing the first pin is formed at one end of the two extrusion protrusions facing the guide member.
6. The assembly device according to claim 1, characterized in that: The positioning component comprises: a positioning seat, slidably disposed on the machine platform along the first direction and connected to the positioning drive member, the positioning drive member drives the positioning seat to approach or move away from the guide member, the positioning seat carries and positions the first workpiece, and the positioning seat presses the second workpiece between the positioning seat and the guide member when approaching the guide member; A cover pressing die set is rotatably arranged on a side of the positioning seat away from the machine platform; The flip driving unit is arranged on the positioning seat and connected to the cover pressing die set. The flip driving unit drives the cover pressing die set to flip so as to press or release the first workpiece.
7. The assembly device according to claim 6, characterized in that: The positioning seat has a limiting groove at one end close to the guide member and a positioning protrusion extending along the second direction and arranged opposite to the cover pressing mold assembly. The limiting groove abuts against the second workpiece and restricts the second workpiece from moving between the positioning seat and the guide member, and the positioning protrusion carries the first workpiece.
8. The assembly device according to claim 7, characterized in that: The cover pressing module comprises: A cover pressing seat is rotatably arranged on a side of the positioning seat away from the machine platform and is arranged opposite to the positioning protrusion, and the cover pressing seat is connected to the flip driving unit; A pressing member, arranged on a side of the cover pressing seat facing the positioning protrusion; The adsorption member is arranged on the side of the cover pressure seat facing the positioning protrusion and is spaced apart from the clamping member. When the flip driving unit drives the cover pressure seat to flip toward the positioning protrusion, the clamping member presses the first workpiece onto the positioning protrusion, and the adsorption member adsorbs the spring sheet and drives the spring sheet and the first pin to abut against the second guide groove and the first guide groove respectively.
9. The assembly device according to claim 6, characterized in that: The flip driving unit comprises: A guide block is arranged on a side of the positioning seat away from the machine platform and is spaced apart from the capping die set; A rack, slidably disposed on the guide block along the first direction; a gear, disposed on the cover pressing die set and meshing with the rack; The flip driving member is arranged on the positioning seat and connected to the rack. The flip driving member drives the rack to slide along the first direction, so that the rack and the gear cooperate to drive the cover pressing mold assembly to flip.
10. The assembly device according to claim 1, characterized in that: The product further includes a second pin, and the assembly device further includes: a receiving member, which is arranged on the machine platform and located on one side of the guide member and the positioning assembly, and the receiving member is arranged opposite to the guide member, and the receiving member is provided with a receiving groove extending along a third direction, the receiving groove receives the second plug pin and guides the moving direction of the second plug pin, and the first direction, the second direction and the third direction are perpendicular to each other; A push member, slidably disposed on the machine platform along the third direction and located at a side of the receiving member away from the guide member; A push rod is connected to the push member and faces the receiving groove. The push member drives the push rod to move toward the receiving groove. The push rod pushes the second pin to slide along the receiving groove and insert into the first workpiece and the second workpiece.
