Intelligent inspection device

By using magnetic suction devices and cloud platform controllers in the inspection equipment of the chlor-alkali production workshop, combined with high-definition imaging unit, micro emergency nozzles and infrared detectors, the inspection equipment in the existing technology is solved with high cost, inconvenient operation and safety hazards. The problem has achieved smooth operation and safety monitoring capabilities of equipment and ensured production safety.

CN222147685UActive Publication Date: 2024-12-10OCI JIANGSU CHEM CO LTD
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Patent Information

Application Number
CN202323500936.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-10
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The existing chlor-alkali production workshop has high cost of inspection equipment, difficult implementation of special sites, untimely handling of hidden dangers and accidents, easy to get stuck in harsh environments, and inconvenient to operate in narrow spaces.

Method used

Using magnetic suction devices and cloud platform controllers to ensure smooth operation of the equipment, intelligent inspection is realized through high-definition imaging unit, micro emergency nozzles and front infrared detectors, the elliptical flat inspection body adapts to special environments, and automatically monitors and deals with safety hazards. .

Benefits of technology

It realizes the smoothness and safety of equipment operation, deals with obstacles in a timely manner, enhances the operation convenience and safety monitoring capabilities in special environments, and ensures production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an intelligent inspection device, which is characterized in that a magnetic device is arranged on a running track of safety inspection equipment, and through a cloud platform controller, smooth running of the equipment is ensured, and obstacles in the track can be handled in time, so that the equipment runs normally; by changing the external structure of the inspection main body and setting the inspection main body to be elliptical and flat, the use in special environments is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of intelligent inspection of chlor-alkali production enterprises, in particular to an intelligent inspection device for safety monitoring. Background Art

[0002] In the chlor-alkali production workshop, due to the explosiveness, it is necessary to monitor the production environment to ensure the safety of production. In the prior art, rail-mounted roller inspection equipment is usually used for related inspection operations, that is, a fixed track is installed above the equipment for the operation of the inspection equipment, and a business unit that can be vertically lowered and raised is usually installed below the equipment. However, this inspection method is costly and difficult to implement in special sites. When hidden dangers and accidents occur, the linkage disposal is not timely and the emergency treatment is not in place. In addition, the roller travel method is easy to get stuck in harsh environments. The inspection body adopts a cylindrical shape, which is inconvenient to operate when operating in a special and narrow space. Utility Model Content

[0003] The purpose of the utility model is to provide an intelligent inspection device to overcome the deficiencies of the prior art, by arranging a magnetic suction device and a cloud platform controller on the safety inspection equipment to ensure smooth operation of the equipment and perform intelligent inspections.

[0004] According to an intelligent inspection device proposed by the utility model, the intelligent inspection device includes an electric rail track, an unpowered cabinet box, a cloud platform controller, an unpowered magnetic device, a magnetic rail and an inspection body, the cloud platform controller is arranged on the unpowered cabinet box, the magnetic rail is embedded in the interior of the electric rail track, the unpowered magnetic device is slidably connected to the electric rail track, the unpowered magnetic device is connected to the inspection body, and the inspection body is arranged below the unpowered magnetic device.

[0005] Preferably, the inspection body includes a high-definition imaging unit, a micro emergency nozzle, and a front infrared detector. The front infrared detector is arranged on the front end surface of the inspection body, and the high-definition imaging unit and the micro emergency nozzle are respectively arranged on different surfaces of the inspection body.

[0006] Preferably, the external structure of the inspection body is an elliptical flat type.

[0007] Preferably, the micro emergency nozzle is a retractable nozzle.

[0008] Preferably, there are two groups of high-definition imaging units, and the two groups of high-definition imaging units are arranged opposite to each other.

[0009] Preferably, there are two micro emergency nozzles and they are symmetrically arranged.

[0010] Preferably, there are three front infrared detectors.

[0011] Preferably, a material storage chamber is provided in the inspection body, and the material in the material storage chamber of the inspection body is sprayed out through a micro emergency nozzle.

[0012] Preferably, the intelligent inspection device also includes a main control room, the cloud platform controller is electrically connected to the main control room, and the high-definition imaging unit, micro emergency nozzle and front infrared detector are all electrically connected to the cloud platform controller.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] First, by installing a magnetic suction device on the travel track of the safety inspection equipment and using the cloud platform controller, we can ensure smooth operation of the equipment and deal with obstacles in the track in a timely manner to ensure normal operation.

[0015] Second, by changing the external structure of the inspection body, the cylindrical inspection body of the prior art is set to an elliptical flat type, which increases the use of special environments (there are many pipelines in the chlor-alkali production workshop, and the elliptical flat inspection body is more conducive to avoiding pipelines), and the direction can be adjusted according to the actual situation of the route detected by the infrared detector at the front end of the inspection body.

[0016] Third, by installing high-definition imaging units, micro emergency nozzles and front infrared detectors, the safety situation of the chlor-alkali production workshop can be automatically monitored. Since the chlor-alkali production workshop is explosive, a dry powder holding chamber is set up in the inspection body to extinguish the fire in time and ensure the safety of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention is a schematic structural diagram of an intelligent inspection device proposed by the present invention.

[0018] Illustrations: 1. Electric rail track; 2. Non-powered cabinet box; 3. Cloud platform controller; 4. Non-powered magnetic device; 5. Magnetic rail; 6. Inspection body; 7. High-definition imaging unit; 8. Micro emergency nozzle; 9. Front infrared detector. DETAILED DESCRIPTION

[0019] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are further described in detail below in conjunction with the accompanying drawings and embodiments.

[0020] In the description of the present invention, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] In the present invention, unless otherwise clearly defined and limited, if the terms "install", "connect", "connect", "fix" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical signal connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0022] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this utility model are only for illustrative purposes and do not represent the only implementation method.

[0023] Reference Figure 1 , Figure 1 A structural schematic diagram of an intelligent inspection device in an embodiment of the utility model is shown. The intelligent inspection device provided in an embodiment of the utility model includes an electric rail track 1, an unpowered cabinet box 2, a cloud platform controller 3, an unpowered magnetic device 4, a magnetic track 5 and an inspection body 6. The cloud platform controller 3 is arranged on the unpowered cabinet box 2, the magnetic track 5 is embedded in the interior of the electric rail track 1, the unpowered magnetic device 4 is slidably connected to the electric rail track 1, the unpowered magnetic device 4 is connected to the inspection body 6, and the inspection body 6 is arranged below the unpowered magnetic device 4.

[0024] In one of the embodiments, further, the inspection body 6 includes a high-definition imaging unit 7, a micro emergency nozzle 8, and a front infrared detector 9. The front infrared detector 9 is arranged on the end face of the inspection body 6, and the high-definition imaging unit 7 and the micro emergency nozzle 8 are respectively arranged on different faces of the inspection body 6.

[0025] In one of the embodiments, further, the external structure of the inspection body 6 is an elliptical flat type, so as to improve the convenience of use in special environments (there are many pipelines in the chlor-alkali production workshop, and the elliptical flat inspection body is more conducive to avoiding the pipelines).

[0026] In one of the embodiments, further, the micro emergency nozzle 8 is a retractable nozzle.

[0027] In one of the embodiments, further, the high-definition imaging units 7 are two groups, and the two groups of high-definition imaging units 7 are arranged opposite to each other.

[0028] In one of the embodiments, further, the number of the micro emergency nozzles 8 is two and they are symmetrically arranged.

[0029] In one of the embodiments, further, the number of the front infrared detectors 9 is three.

[0030] In one of the embodiments, further, a material storage chamber is provided in the inspection body 6, and the material in the material storage chamber of the inspection body 6 is sprayed out through the micro emergency nozzle 8, and the material is preferably dry powder.

[0031] In one of the embodiments, further, the intelligent inspection device also includes a main control room, the cloud platform controller 3 is electrically connected to the main control room, and the high-definition imaging unit 7, the micro emergency nozzle 8 and the front infrared detector 9 are all electrically connected to the cloud platform controller 3.

[0032] The front infrared detector 9 is used to detect obstacles on the route and avoid them. At the same time, the high-definition imaging unit 7 uploads the actual situation on the scene to the cloud platform controller 3 in the form of video, and then cyclically inspects the route according to the specified route. The cloud platform controller 3 processes the data transmitted by the inspection body 6 and sends it to the main control room. The on-duty personnel can view the on-site situation through the main console; if a safety hazard is found during the inspection, an emergency command is issued to link the fire protection system and at the same time issue a command to suspend the inspection task, send a hidden danger accident alarm information to the cloud platform controller 3, and send an audible and visual alarm at the remote terminal, and at the same time start the micro emergency nozzle 8 to spray dry powder to eliminate the hazard. After the accident is handled, the inspection equipment is reset remotely and a cyclic inspection is performed.

[0033] The working mode of the intelligent inspection device is as follows: first send instructions through the cloud platform controller 3, the unpowered magnetic suction device 4 runs at a constant speed, and collects data through the high-definition imaging unit 7 and uploads it to the main control room in real time through the cloud platform controller 3. During the operation of the safety detection intelligent inspection device, the position of obstacles in the operation route is detected by the front infrared detector 9, and the high-definition imaging unit 7 and the micro emergency nozzle 8 are retracted in time to safely pass through the obstacle area. Then, the high-definition imaging unit 7 feedbacks information, retrieves the accident hazard disposal plan information in the cloud computing, sends an accident hazard alarm, and links the fire emergency disposal platform to start the micro emergency nozzle 8 to accurately dispose of the accident hazard position point to point, delay the time for the accident to deteriorate, and protect the safety of the lifeline.

[0034] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An intelligent inspection device, It is characterized in that The intelligent inspection device comprises an electric rail track (1), an unpowered cabinet box (2), a cloud platform controller (3), an unpowered magnetic device (4), a magnetic track (5) and an inspection body (6); the cloud platform controller (3) is arranged on the unpowered cabinet box (2); the magnetic track (5) is embedded in the electric rail track (1); the unpowered magnetic device (4) and the electric rail track (1) are slidably connected; the unpowered magnetic device (4) is connected to the inspection body (6); and the inspection body (6) is arranged below the unpowered magnetic device (4).

2. The intelligent inspection device according to claim 1, Features: The inspection body (6) comprises a high-definition imaging unit (7), a micro emergency nozzle (8), and a front infrared detector (9); the front infrared detector (9) is arranged on the front end surface of the inspection body (6); and the high-definition imaging unit (7) and the micro emergency nozzle (8) are respectively arranged on different surfaces of the inspection body (6).

3. The intelligent inspection device according to claim 1, Features: The external structure of the inspection body (6) is an elliptical flat type.

4. The intelligent inspection device according to claim 2, Features: The micro emergency nozzle (8) is a retractable nozzle.

5. The intelligent inspection device according to claim 2, Features: The high-definition imaging units (7) are divided into two groups, and the two groups of high-definition imaging units (7) are arranged opposite to each other.

6. The intelligent inspection device according to claim 2, Features: The number of the micro emergency nozzles (8) is two and they are symmetrically arranged.

7. The intelligent inspection device according to claim 2, Features: There are three front infrared detectors (9).

8. The intelligent inspection device according to claim 2, Features: A material storage chamber is provided in the inspection body (6), and the material in the material storage chamber of the inspection body (6) is sprayed out through the micro emergency nozzle (8).

9. The intelligent inspection device according to claim 2, Features: The intelligent inspection device also includes a main control room, the cloud platform controller (3) is electrically connected to the main control room, and the high-definition imaging unit (7), the micro emergency nozzle (8) and the front infrared detector (9) are all electrically connected to the cloud platform controller (3).