Electrostatic eliminating device for PETG (polyethylene terephthalate glycol) film

By designing a PETG film electrostatic removal device, using the wet hair roller and spray head water spray technology driven by hydraulic rods, the problems of static and frictional damage during the winding process of PETG film are solved, and the electrostatic removal and processing quality are improved.

CN222147867UActive Publication Date: 2024-12-10SHANDONG XINGHUA YOUPIN ENVIRONMENTAL PROTECTION MATERIALS CO LTD
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Patent Information

Application Number
CN202420780721.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-10
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

During the winding process, the PETG film comes into contact with the conveying roller and the electrostatic destatic brush at high speed, causing high-speed friction to generate heat, causing bleaching and damage to the PETG film, affecting the processing quality.

Method used

A PETG film electrostatic removal device was designed. The wet hair roller driven by a hydraulic rod is used to contact the PETG film, and the PETG film surface is sprayed uniformly through the spray head to absorb the electrostatic charge, and the downforce is provided by the spring. The wool roller is tightly fitted with the PETG film.

Benefits of technology

It effectively eliminates static electricity from PETG film, avoids frictional damage, improves processing quality, and improves the contact effect between the wool roller and the film.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a PETG (polyethylene terephthalate glycol) film static electricity removing device, which relates to the technical field of PETG films and comprises a bottom plate, supporting rods are fixedly connected to corners of the upper surface of the bottom plate, and a top plate is fixedly connected among the upper end faces of the supporting rods. According to the utility model, when the PETG film is produced and wound, the spray head is started to spray atomized water from the upper part of the brush roller to wet the brush roller, when the brush roller rotates to be in contact with the PETG film, a layer of water is uniformly coated on the surface of the PETG film, and free ions in water molecules can be adsorbed on the surface of the PETG film to neutralize electrostatic charges on the PETG film, so that the surface of the PETG film is protected; compared with a traditional static electricity removing mode that a static electricity removing brush makes friction contact with the surface of the PETG film, the wet brush roller is soft and adsorbs water, the wet brush roller can make full contact with the surface of the PETG film to complete static electricity removing, meanwhile, the surface of the PETG film cannot be damaged, and the machining quality is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PETG films, in particular to a PETG film static elimination device. Background Art

[0002] PETG film is a polyethylene terephthalate film, also known as polyester film. It is mainly used to decorate the surface of building materials such as panels, metals, glass, and aluminum profiles. It is widely used in high-end furniture, home appliances, cabinets, wardrobes, doors, ceilings, indoor and outdoor wall decoration, elevator bodies and other industries. In the process of winding the PETG film, an anti-static brush is usually used to remove static electricity from the surface of the PETG film.

[0003] In the prior art, during the winding process of the PETG film, the PETG film always keeps in contact with the conveying roller and the anti-static brush and moves at high speed. While the anti-static treatment of the PETG film is completed, the heat generated by the high-speed friction will cause the PETG film to be fluffed and damaged, affecting the processing quality. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that in the process of winding the PETG film, the PETG film always keeps in contact with the conveying roller and the anti-static brush and moves at a high speed, and while the anti-static treatment of the PETG film is completed, the heat generated by the high-speed friction may cause the PETG film to be fluffed and damaged, thus affecting the processing quality, and a PETG film anti-static device is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a PETG film static electricity removal device, comprising: a bottom plate, support rods are fixedly connected at the corners of the upper surface of the bottom plate, a top plate is fixedly connected between the upper end surfaces of the multiple support rods, a hydraulic rod is fixedly connected to the upper surface of the top plate, the output end of the hydraulic rod slides through the top plate, connecting seats are symmetrically fixedly connected to the upper surface of the bottom plate, and film rollers are arranged on the inner surfaces of the two connecting seats; a static electricity removal component, which is fixedly connected to the output end of the hydraulic rod, and the static electricity removal component includes a mounting plate.

[0006] Preferably, a plurality of telescopic rods are equidistantly fixedly connected to the lower surface of the mounting plate, springs are sleeved on outer surfaces of the plurality of telescopic rods, and a support plate is fixedly connected between the lower end surfaces of the plurality of telescopic rods.

[0007] Preferably, connecting rods are fixedly connected to the corners of the lower surface of the support plate, and brackets are fixedly connected between the lower end surfaces of a plurality of the connecting rods.

[0008] Preferably, the inner surface of the bracket is rotatably connected to a support shaft, the outer surface of the support shaft is fixedly connected to a hair roller, and the inner surface of the bracket is fixedly connected to a connecting block near the upper side of the support shaft.

[0009] Preferably, a plurality of nozzles are fixedly connected to the lower surface of the connecting block at equal intervals, and a first connecting pipe is fixedly connected to the outer surface of the connecting block.

[0010] Preferably, the end surface of the first connecting pipe is fixedly connected to a liquid pump, the input end of the liquid pump is fixedly connected to a second connecting pipe, and the end surface of the second connecting pipe is fixedly connected to a liquid storage tank.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, when the PETG film is produced and rolled up, the nozzle can be started to spray atomized water from above the wool roller to wet the wool roller. When the wool roller rotates and contacts the PETG film, a layer of water will be evenly applied to the surface of the PETG film. The free ions in the water molecules can be adsorbed on the surface of the PETG film to neutralize the electrostatic charge on the PETG film, thereby eliminating the static electricity of the PETG film. Compared with the traditional static removal method in which the static removal brush is in friction contact with the surface of the PETG film, the wet wool roller is softer and absorbs water. It can fully contact with the surface of the PETG film to complete the static removal without causing damage to the surface of the PETG film, thereby effectively improving the processing quality.

[0013] 2. In the utility model, the support plate is supported by the spring, so that the wool roller can generate downward pressure on the surface of the PETG film, keep in close contact with the surface of the PETG film, and improve the use effect of the wool roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional diagram of a PETG film static removal device is proposed for the utility model;

[0015] Figure 2 A bottom view of a PETG film static removal device is provided for the utility model;

[0016] Figure 3 The utility model provides a schematic diagram of the structure of a static electricity removal component of a PETG film static electricity removal device;

[0017] Figure 4 The utility model provides a schematic structural diagram of a static electricity removal component of a PETG film static electricity removal device.

[0018] Legend: 1. Bottom plate; 2. Support rod; 3. Top plate; 4. Hydraulic rod; 5. Anti-static assembly; 501. Mounting plate; 502. Telescopic rod; 503. Spring; 504. Support plate; 505. Connecting rod; 506. Bracket; 507. Support shaft; 508. Hair roller; 509. Connecting block; 510. Nozzle; 511. First connecting pipe; 512. Liquid pump; 513. Second connecting pipe; 514. Liquid storage tank; 6. Connecting seat; 7. Film roller. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0021] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a PETG film static removal device, comprising: a bottom plate 1, support rods 2 are fixedly connected at the corners of the upper surface of the bottom plate 1, a top plate 3 is fixedly connected between the upper end surfaces of multiple support rods 2, a hydraulic rod 4 is fixedly connected to the upper surface of the top plate 3, the output end of the hydraulic rod 4 slides through the top plate 3, a connecting seat 6 is symmetrically fixedly connected to the upper surface of the bottom plate 1, and a film roller 7 is arranged on the inner surface of the two connecting seats 6; a static removal component 5, the static removal component 5 is fixedly connected to the output end of the hydraulic rod 4, the static removal component 5 includes a mounting plate 501, and connecting rods 505 are fixedly connected at the corners of the lower surface of the support plate 504, and multiple A bracket 506 is fixedly connected between the lower end surfaces of the connecting rod 505, and a support shaft 507 is rotatably connected to the inner surface of the bracket 506. A hair roller 508 is fixedly connected to the outer surface of the support shaft 507. A connecting block 509 is fixedly connected to the inner surface of the bracket 506 near the upper side of the support shaft 507. A plurality of nozzles 510 are fixedly connected to the lower surface of the connecting block 509 at equal intervals. A first connecting pipe 511 is fixedly connected to the outer surface of the connecting block 509. A liquid pump 512 is fixedly connected to the end surface of the first connecting pipe 511. A second connecting pipe 513 is fixedly connected to the input end of the liquid pump 512. A liquid storage tank 514 is fixedly connected to the end surface of the second connecting pipe 513.

[0022] The effect achieved by the entire embodiment 1 is that when the PETG film is produced and rolled up, the PETG film is rolled up from the film roller 7 on the left to the film roller 7 on the right. When the PETG film passes under the wool roller 508 during the transportation process, the hydraulic rod 4 is started to extend to drive the wool roller 508 to move down and fit the surface of the PETG film. The PETG film will contact the wool roller 508 during transportation. Through the setting of the support shaft 507, the wool roller 508 will rotate. Compared with the anti-static brush, the wool roller 508 is softer and is not easy to cause scratches and wear on the surface of the PETG film. During use, the liquid pump 512 is started, and the liquid pump 512 can extract water in the liquid storage tank 514 through the second connecting pipe 513 , and then the water is transported to the connecting block 509 through the first connecting pipe 511, and the nozzle 510 is started to spray atomized water from the top of the wool roller 508 to wet the wool roller 508. When the wool roller 508 rotates and contacts the PETG film, a layer of water will be evenly applied to the surface of the PETG film. The free ions in the water molecules can be adsorbed on the surface of the PETG film to neutralize the electrostatic charge on the PETG film, thereby eliminating the static electricity of the PETG film. Compared with the traditional static electricity removal method in which the static electricity removal brush rubs against the surface of the PETG film, the wet wool roller 508 is softer and absorbs water, and can fully contact the surface of the PETG film to complete the static electricity removal without causing damage to the surface of the PETG film.

[0023] Embodiment 2, as Figure 1-Figure 4 As shown, a plurality of telescopic rods 502 are equidistantly fixedly connected to the lower surface of the mounting plate 501 , springs 503 are sleeved on the outer surfaces of the plurality of telescopic rods 502 , and a support plate 504 is fixedly connected between the lower end surfaces of the plurality of telescopic rods 502 .

[0024] The effect achieved by the entire embodiment 2 is that, through the support of the support plate 504 by the spring 503, the rebound force of the spring 503 can be used to apply a downward force to the bracket 506, and the setting of the telescopic rod 502 can provide support for the spring 503. The setting of the bracket 506 driving the wool roller 508 to always apply force downward can make the wool roller 508 generate downward pressure on the surface of the PETG film, maintain a close fit with the surface of the PETG film, and improve the use effect of the wool roller 508.

[0025] Working principle: when the PETG film is produced and rolled up, the PETG film is rolled up from the film roller 7 on the left to the film roller 7 on the right. When the PETG film passes under the wool roller 508 during transportation, the hydraulic rod 4 is started to extend to drive the wool roller 508 to move down and fit the surface of the PETG film. The PETG film will contact the wool roller 508 during transportation. Through the setting of the support shaft 507, the wool roller 508 will rotate. Compared with the anti-static brush, the wool roller 508 is softer and is not easy to cause scratches and wear on the surface of the PETG film. During use, the liquid pump 512 is started. The liquid pump 512 can extract water in the liquid storage tank 514 through the second connecting pipe 513, and then the water is transported to the connecting block 509 through the first connecting pipe 511. The nozzle 510 can be started to spray atomized water from the top of the wool roller 508 to wet the wool roller 508. When the wool roller 508 rotates and contacts the PETG film, A layer of water is evenly applied to the surface of the PETG film, and the free ions in the water molecules can be adsorbed on the surface of the PETG film to neutralize the electrostatic charge on the PETG film, thereby eliminating the static electricity of the PETG film. Compared with the traditional static removal method in which the anti-static brush rubs against the surface of the PETG film, the wetted hair roller 508 is relatively soft and absorbs moisture, and can fully contact with the surface of the PETG film to complete the static removal without causing damage to the surface of the PETG film. The support of the support plate 504 by the spring 503 can utilize the resilience of the spring 503 to apply a downward force to the bracket 506. The setting of the telescopic rod 502 can provide support for the spring 503. The setting of the bracket 506 driving the hair roller 508 to always apply force downward can make the hair roller 508 generate downward pressure on the surface of the PETG film, keep a close fit with the surface of the PETG film, and improve the use effect of the hair roller 508.

[0026] The wiring diagram of the hydraulic rod 4, the nozzle 510 and the liquid pump 512 in the utility model is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the hydraulic rod 4, the nozzle 510 and the liquid pump 512 are no longer explained in detail.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A PETG film static removal device, characterized in that: include: A bottom plate (1), support rods (2) are fixedly connected at the corners of the upper surface of the bottom plate (1), a top plate (3) is fixedly connected between the upper end surfaces of the plurality of support rods (2), a hydraulic rod (4) is fixedly connected to the upper surface of the top plate (3), the output end of the hydraulic rod (4) slides through the top plate (3), a connecting seat (6) is symmetrically fixedly connected to the upper surface of the bottom plate (1), and a film roller (7) is provided on the inner surface of the two connecting seats (6); A static electricity removal component (5), the static electricity removal component (5) is fixedly connected to the output end of the hydraulic rod (4), and the static electricity removal component (5) comprises a mounting plate (501).

2. The PETG film static removal device according to claim 1, characterized in that: A plurality of telescopic rods (502) are fixedly connected to the lower surface of the mounting plate (501) at equal intervals, a spring (503) is sleeved on the outer surfaces of the plurality of telescopic rods (502), and a support plate (504) is fixedly connected between the lower end surfaces of the plurality of telescopic rods (502).

3. The PETG film static removal device according to claim 2, characterized in that: Connecting rods (505) are fixedly connected at the corners of the lower surface of the support plate (504), and brackets (506) are fixedly connected between the lower end surfaces of a plurality of connecting rods (505).

4. The PETG film static removal device according to claim 3, characterized in that: The inner surface of the bracket (506) is rotatably connected to a support shaft (507), the outer surface of the support shaft (507) is fixedly connected to a hair roller (508), and the inner surface of the bracket (506) is fixedly connected to a connecting block (509) near the upper side of the support shaft (507).

5. The PETG film static removal device according to claim 4, characterized in that: A plurality of nozzles (510) are fixedly connected at equal intervals to the lower surface of the communication block (509), and a first connecting pipe (511) is fixedly connected to the outer surface of the communication block (509).

6. The PETG film static removal device according to claim 5, characterized in that: The end surface of the first connecting tube (511) is fixedly connected to a liquid pump (512), the input end of the liquid pump (512) is fixedly connected to a second connecting tube (513), and the end surface of the second connecting tube (513) is fixedly connected to a liquid storage tank (514).

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