Modularized narrow-band sorting module
The modular narrow-band sorting module addresses manual sorting inefficiencies by using conveyor belts, rollers, and narrow bands to automate parcel movement, enhancing efficiency and accuracy while reducing labor and delays.
Patent Information
- Application Number
- CN202420347870.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-26
AI Technical Summary
Manual parcel sorting in express delivery is labor-intensive, time-consuming, and prone to errors and delays.
A modular narrow-band sorting module comprising a support frame with multiple conveying mechanisms, including first, second, and third conveying mechanisms, utilizing conveyor belts, rollers, and narrow bands to facilitate parcel movement in both length and width directions, controlled by an electric control system and infrared photoelectric sensors.
Enhances parcel sorting efficiency, reduces manpower requirements, and improves accuracy by enabling automated parcel handling with scalability and flexibility for independent or combined module operation.
Smart Images
Figure CN222152945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of parcel sorting equipment, in particular to a modular narrow-band sorting module. Background Art
[0002] The application background of express sorting machines is that with the rapid development of e-commerce, the express delivery business has also grown greatly. The emergence of express sorting machines can improve the efficiency and accuracy of express sorting and meet the growing demand of the express delivery market. In the traditional express sorting process, manual sorting requires a lot of manpower and time, and is prone to errors and delays.
[0003] Therefore, there is a need for a mechanical device for sorting packages to meet the needs of fast sorting and improve the processing capacity of express delivery services. Utility Model Content
[0004] The utility model aims to provide a modular narrow-band sorting module for solving the technical problems in the prior art that manual sorting of parcels requires a lot of manpower and time and is prone to errors and delays.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A modular narrow-band sorting module comprises: a support frame; a first conveying mechanism, installed on the support frame, and used to convey the package in the length direction of the sorting module; a second conveying mechanism, installed on the support frame, comprising a plurality of second active rollers, and the second conveying mechanism conveys the package in the length direction of the sorting module through the plurality of second active rollers; a third conveying mechanism, installed on the support frame, comprising a plurality of narrow bands, and the third conveying mechanism conveys the package in the width direction of the sorting module through the narrow bands, and the plurality of narrow bands and the plurality of second active rollers are staggered.
[0007] Preferably, the first conveying mechanism includes: two first mounting plates, both fixedly connected to the support frame; a first active roller, rotatably connected to the two first mounting plates; a driven roller, rotatably connected to the two first mounting plates; and a conveyor belt, sleeved on the first active roller and the driven roller.
[0008] Preferably, two first support rods and one second support rod are installed on the support frame; and an electric control box is installed on the support frame.
[0009] Preferably, the second conveying mechanism includes: two second mounting plates, both fixedly connected to the top of the support frame; a plurality of mounting grooves, equidistantly arranged on the two second mounting plates; and a plurality of second active rollers, both ends of the second active rollers being located in the mounting grooves.
[0010] Preferably, the third conveying mechanism includes: two pairs of mounting parts, respectively mounted on two first support rods; two shafts, the shafts passing through a pair of mounting parts and rotatably connected to the mounting parts; a plurality of first rotating wheels, equidistantly fixedly sleeved on any of the shafts; a plurality of second rotating wheels, equidistantly fixedly sleeved on another of the shafts, and the plurality of first rotating wheels and the plurality of second rotating wheels are arranged in a one-to-one correspondence; a plurality of narrow belts, the narrow belts being sleeved on the first rotating wheels and the second rotating wheels; wherein, when the shaft on which the first rotating wheels are mounted rotates, the plurality of first rotating wheels will rotate, thereby driving the plurality of narrow belts to move.
[0011] Preferably, the third conveying mechanism also includes: a second pulley fixedly mounted on the shaft; a vertical plate fixedly connected to the second support rod; a motor mounted on the vertical plate, whose power output shaft passes through the vertical plate and is rotatably connected to the vertical plate; a first pulley fixedly mounted on the power output shaft of the motor; a transmission belt mounted on the first pulley and the second pulley; wherein, when the motor is running, the first pulley drives the second pulley and the shaft to rotate via the transmission belt.
[0012] Preferably, a plurality of brackets for supporting the second active roller are mounted on the support frame, and a plurality of adjustable legs are mounted on the bottom of the support frame.
[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0014] 1. The modular narrow-band sorting module in the utility model can drive the parcel to move along the length direction and width direction of the narrow-band sorting module by arranging a plurality of staggered second active rollers and a plurality of narrow bands, so as to facilitate the removal of the parcel from the designated position of the narrow-band sorting module, thereby facilitating the sorting of the parcel, and improving the efficiency compared with manual sorting; and the modular narrow-band sorting module adopts structures such as conveyor belts, rollers, and transmission belts, and has the characteristics of low cost, stability, continuity, and high efficiency.
[0015] 2. The modular narrow-band sorting module in the utility model has certain scalability. The modular narrow-band sorting module can be operated independently, or multiple modular narrow-band sorting modules can be used in combination, which is very flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view of the modular narrow-band sorting module in the utility model;
[0017] Figure 2 It is a rear view of the modular narrow-band sorting module of the utility model;
[0018] Figure 3 The three-dimensional modular narrow-band sorting module in the utility model Figure 1 ;
[0019] Figure 4 It is a three-dimensional diagram of the first active roller and the driven roller in the utility model;
[0020] Figure 5 It is a schematic diagram of the assembly structure of the second conveying mechanism and the third conveying mechanism in the utility model;
[0021] Figure 6 It is a schematic diagram of the assembly structure of the first rotating wheel, the second rotating wheel and the narrow belt in the utility model;
[0022] Figure 7 It is a schematic diagram of the assembly structure of the motor, the first pulley and the transmission belt in the utility model;
[0023] 10. The support frame includes the support frame, the support frame, the support frame, the support frame, the support frame and the support frame. 101. The first support rod, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, the support frame, DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0025] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings.
[0026] Examples, such as Figure 1-Figure 7 As shown, a modular narrow-band sorting module includes a support frame 100, a first conveying mechanism, a second conveying mechanism 120 and a third conveying mechanism 130.
[0027] A plurality of adjustable legs 103 are installed at the bottom of the support frame 100 , two first support rods 101 and one second support rod 102 are installed inside the support frame 100 , and an electric control box 140 is also installed on the support frame 100 .
[0028] The first conveying mechanism is installed on the support frame 100 , and is used to convey the parcel in the length direction of the sorting module; the first conveying mechanism includes two first mounting plates 111 , a first active roller 112 , a driven roller 113 and a conveyor belt 114 .
[0029] The two first mounting plates 111 are fixedly connected to the support frame 100 ; the first active roller 112 is rotatably connected to the two first mounting plates 111 ; the driven roller 113 is rotatably connected to the two first mounting plates 111 ; and the conveyor belt 114 is sleeved on the first active roller 112 and the driven roller 113 .
[0030] Specifically, the package is placed on the conveyor belt 114, and then the first active roller 112 is started to drive the conveyor belt 114 to move, thereby driving the package to move.
[0031] The second conveying mechanism 120 is installed on the support frame 100 . The second conveying mechanism 120 includes a plurality of second active rollers 123 . The second conveying mechanism 120 conveys the parcels in the length direction of the sorting module through the plurality of second active rollers 123 .
[0032] The second conveying mechanism 120 includes two second mounting plates 121 , a plurality of mounting grooves 122 and a plurality of second active rollers 123 .
[0033] The two second mounting plates 121 are both fixedly connected to the top of the support frame 100; a plurality of mounting grooves 122 are equidistantly arranged on the two second mounting plates 121; both ends of the second active rollers 123 are located in the mounting grooves 122; wherein the first active roller 112 and the second active roller 123 are both electric rollers, and the first active roller 112 and the second active roller 123 are both electrically connected to the electric control box 140, and the first active roller 112 and the second active roller 123 can be controlled by the electric control box 140.
[0034] Specifically, the package is placed on the plurality of second active rollers 123 and then the plurality of second active rollers 123 are started so that the plurality of second active rollers 123 drive the package to move.
[0035] The third conveying mechanism 130 is installed on the support frame 100 and includes a plurality of narrow belts 134. The third conveying mechanism 130 conveys the parcel in the width direction of the sorting module through the narrow belts 134. The plurality of narrow belts 134 and the plurality of second active rollers 123 are arranged alternately. The third conveying mechanism 130 includes two pairs of mounting parts 131, two shafts 132, a plurality of first rotating wheels 133, a plurality of second rotating wheels 1331 and a plurality of narrow belts 134.
[0036] Two pairs of mounting parts 131 are respectively mounted on two first support rods 101; two shafts 132 penetrate through a pair of mounting parts 131 and are rotatably connected to the mounting parts 131; a plurality of first rotating wheels 133 are equidistantly fixedly sleeved on any shaft 132; a plurality of second rotating wheels 1331 are equidistantly fixedly sleeved on another shaft 132, and the plurality of first rotating wheels 133 and the plurality of second rotating wheels 1331 are arranged in one-to-one correspondence; the number of narrow bands 134 is the same as the number of first rotating wheels 133 and second rotating wheels 1331, and the narrow bands 134 are sleeved on the first rotating wheels 133 and the second rotating wheels 1331.
[0037] Specifically, when there is a package on the narrow belt 134, the shaft 132 on which the first rotating wheels 133 are installed is rotated to drive multiple first rotating wheels 133 to rotate, thereby driving multiple narrow belts 134 to move, and further driving the package placed on the narrow belt 134 to move.
[0038] The third conveying mechanism 130 further includes a second pulley 135 , a vertical plate 136 , a motor 137 , a first pulley 138 and a transmission belt 139 .
[0039] The second pulley 135 is fixedly mounted on the shaft 132; the vertical plate 136 is fixedly connected to the second support rod 102; the motor 137 is installed on the vertical plate 136, and the power output shaft of the motor 137 passes through the vertical plate 136 and is rotatably connected to the vertical plate 136; the first pulley 138 is fixedly mounted on the power output shaft of the motor 137; the transmission belt 139 is mounted on the first pulley 138 and the second pulley 135.
[0040] Specifically, when the motor 137 is running, the power output shaft of the motor 137 will drive the first pulley 138 to rotate, and then drive the second pulley 135 to rotate through the transmission belt 139, and then drive the shaft 132 to rotate.
[0041] A plurality of brackets 104 for supporting the second active rollers 123 are mounted on the support frame 100 , and the second active rollers 123 are rotatably connected to the brackets 104 .
[0042] Working principle: The modular narrow-band sorting module in the present invention needs to be used in conjunction with an infrared photoelectric sensor. The infrared photoelectric sensor is installed above the modular narrow-band sorting module, and then the infrared photoelectric sensor is electrically connected to the electric control box 140.
[0043] By starting the first active roller 112 and the plurality of second active rollers 123, and then placing the parcel to be sorted on the conveyor belt 114, the rotating first active roller 112 will drive the conveyor belt 114 to move, thereby driving the parcel to move toward the second active roller 123, thereby moving the parcel to the second active roller 123, and the rotating second active roller 123 will drive the parcel to move. When the object is transferred to the predetermined position, the infrared photoelectric sensor is triggered, and the electric control box 140 sends a control signal to make the plurality of second active rollers 1 23 stops rotating, and starts the motor 137, so that the power output shaft of the motor 137 drives the first pulley 138 to rotate, and then drives the second pulley 135 to rotate through the transmission belt 139, and then drives the shaft 132 to rotate. When the shaft 132 rotates, it drives the narrow belt 134 to move, and then drives the package to move, so that the package is removed from the modular narrow belt sorting module, thereby completing the sorting of the package, and by controlling the forward or reverse rotation of the motor 137, the moving direction of the narrow belt 134 can be controlled, so as to facilitate the adjustment of the falling direction of the package.
[0044] The modular narrow-band sorting module has certain scalability. The modular narrow-band sorting module can be operated independently, or multiple modular narrow-band sorting modules can be used in combination to flexibly adapt to customer needs.
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0046] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A modular narrowband sorting module, characterized in that: include: Support frame (100); A first conveying mechanism, mounted on the support frame (100), for conveying the parcel in the length direction of the sorting module; A second conveying mechanism (120) is installed on the support frame (100) and comprises a plurality of second active rollers (123). The second conveying mechanism (120) conveys the parcel in the length direction of the sorting module through the plurality of second active rollers (123); The third conveying mechanism (130) is installed on the support frame (100) and comprises a plurality of narrow belts (134). The third conveying mechanism (130) conveys the parcel in the width direction of the sorting module through the narrow belts (134). The plurality of narrow belts (134) and the plurality of second active rollers (123) are arranged in an alternating manner.
2. The modular narrowband sorting module according to claim 1, characterized in that: The first conveying mechanism comprises: Two first mounting plates (111) are both fixedly connected to the support frame (100); A first active roller (112) is rotatably connected to the two first mounting plates (111); A driven roller (113) is rotatably connected to the two first mounting plates (111); The conveyor belt (114) is sleeved on the first active roller (112) and the driven roller (113).
3. The modular narrowband sorting module according to claim 1, characterized in that: Two first support rods (101) and one second support rod (102) are installed on the support frame (100); and an electric control box (140) is installed on the support frame (100).
4. The modular narrowband sorting module according to claim 3, characterized in that: The second conveying mechanism (120) comprises: Two second mounting plates (121) are both fixedly connected to the top of the support frame (100); A plurality of mounting grooves (122) are equidistantly arranged on the two second mounting plates (121); A plurality of second active rollers (123), wherein both ends of the second active rollers (123) are located in the mounting groove (122).
5. The modular narrowband sorting module according to claim 4, characterized in that: The third conveying mechanism (130) comprises: Two pairs of mounting portions (131) are respectively mounted on the two first support rods (101); Two shafts (132), the shafts (132) passing through a pair of mounting portions (131) and being rotatably connected to the mounting portions (131); A plurality of first rotating wheels (133) are equidistantly and fixedly sleeved on any of the shafts (132); A plurality of second rotating wheels (1331) are equidistantly fixedly sleeved on another shaft (132), and the plurality of first rotating wheels (133) and the plurality of second rotating wheels (1331) are arranged in one-to-one correspondence; A plurality of narrow belts (134), wherein the narrow belts (134) are sleeved on the first rotating wheel (133) and the second rotating wheel (1331); When the shaft (132) on which the first rotating wheel (133) is mounted rotates, the plurality of first rotating wheels (133) will rotate, thereby driving the plurality of narrow belts (134) to move.
6. The modular narrowband sorting module according to claim 5, characterized in that The third conveying mechanism (130) further comprises: A second pulley (135) is fixedly sleeved on the shaft (132); A vertical plate (136) fixedly connected to the second support rod (102); A motor (137) is mounted on the vertical plate (136), and a power output shaft thereof passes through the vertical plate (136) and is rotatably connected to the vertical plate (136); A first pulley (138) is fixedly sleeved on the power output shaft of the motor (137); A transmission belt (139) is sleeved on the first pulley (138) and the second pulley (135); When the motor (137) is running, the first pulley (138) drives the second pulley (135) and the shaft (132) to rotate via the transmission belt (139).
7. The modular narrowband sorting module according to claim 4, characterized in that: A plurality of brackets (104) for supporting the second active roller (123) are installed on the support frame (100), and a plurality of adjustable legs (103) are installed at the bottom of the support frame (100).