Welding gas shielded welding structure for butt joint of steel structure lightning protection tower

By designing a welded gas-protected structure for steel structure lightning protection towers, transparent protective covers and locking components are used to solve the problem of strong winds affecting welding, improve welding stability and firmness, and ensure the stability of the lightning protection tower.

CN222154224UActive Publication Date: 2024-12-13SUZHOU WUJIANG XINTIANDI STEEL STRUCTURE ENG CO LTD
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Patent Information

Application Number
CN202420806849.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-13
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During outdoor welding of steel structure lightning protection towers, due to high altitude operations and strong winds, the protective layer of air-containing welding is unstable, which easily produces pores and other welding defects, affecting the welding firmness and the stability of the lightning protection tower.

Method used

A welded gas-protective structure including transparent protective cover, limiting column, arc-shaped connecting block and locking assembly is designed to keep the protective cover around the weld through a fixing plate and a frame, reduce the influence of wind speed, and during linear welding Lock the limit post with the adjustment rod and knob to reduce moving resistance.

Benefits of technology

Effectively prevent strong wind from affecting weld forming, improve welding stability and firmness, reduce welding defects, and improve the overall stability of the lightning tower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas shielded welding structure for butt joint of a lightning protection tower with a steel structure, which comprises a main body assembly and a gas shielded welding structure, and the main body assembly comprises a welding gun body; a protection assembly, the protection assembly comprises a fixing plate connected to the upper end of the front side of the welding gun body through a screw, a limiting column movably connected to the fixing plate, an arc-shaped connecting block movably connected to the limiting column, a limiting groove formed in the arc-shaped connecting block, a frame connected to the side edge of the arc-shaped connecting block in a glued mode, and a transparent protection cover connected to the interior of the frame through a screw. The connecting columns are connected to the side edges of the frame in a glued mode, and the connecting columns are sleeved with the balls. The utility model relates to a lightning protection tower and aims to solve the problems that when a lightning protection tower is welded and butted outdoors, a protective layer is unstable, air holes and other welding defects are generated, the welding firmness is influenced, and the stability of the lightning protection tower is influenced due to the fact that the lightning protection tower is prone to being influenced by external airflow due to the characteristics of gas shield welding.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure lightning tower installation, in particular to a gas shielded welding structure used for butt jointing of steel structure lightning towers. Background Art

[0002] Steel structure lightning tower, also known as lightning protection steel tower or lightning elimination steel tower, is a tower structure used to protect buildings from lightning damage. This tower is usually made of round steel, angle steel, steel pipe or single steel pipe, and its height can range from 10 meters to 60 meters. Lightning towers are usually welded in sections in the factory and transported to the site for installation. When installing lightning towers, gas shielded arc welding is usually used to splice the sections. The advantages of this welding technology include high efficiency, good welding quality, low cost and strong practicality.

[0003] However, it still has the following disadvantages in actual use:

[0004] When the lightning tower is welded and connected outdoors, there are many high-altitude operations and the wind speed is relatively high. Due to the characteristics of gas shielded welding, it is easily affected by external airflow, resulting in unstable protective layer, thus generating pores and other welding defects, affecting the welding firmness and further affecting the stability of the lightning tower.

[0005] Therefore, a new gas shielded welding structure for butt jointing of steel structure lightning arrester towers is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a gas shielded welding structure for butt jointing of steel structure lightning towers, so as to solve the problem raised in the above-mentioned background technology that when the lightning towers are welded and butt jointed outdoors, there are many high-altitude operations and the wind speed is relatively high. Due to the characteristics of gas shielded welding itself, it is easily affected by external airflow, resulting in unstable protective layer, thereby generating pores and other welding defects, affecting the welding firmness, and further affecting the stability of the lightning tower.

[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0008] The utility model is a gas-protected welding structure for butt-jointing a steel structure lightning arrester tower, comprising:

[0009] A main body assembly, the main body assembly comprising a welding gun body;

[0010] A protective component, the protective component includes a fixed plate connected to the upper end of the front side of the welding gun body by screws, a limiting column movably connected to the fixed plate, an arc-shaped connecting block movably connected to the limiting column, a limiting groove opened in the arc-shaped connecting block, a frame glued to the side of the arc-shaped connecting block, a transparent protective cover connected to the inside of the frame by screws, a connecting column glued to the side of the frame, and a ball bearing sleeved on the connecting column.

[0011] Furthermore, the limiting posts are movably connected in the limiting grooves, and there are four groups of connecting posts and balls, which are symmetrically connected at the four corners of the frame.

[0012] Furthermore, the main body component also includes a bent pipe connected to the front end of the welding gun body by screws, and a protective nozzle sleeved on the front end of the bent pipe.

[0013] Furthermore, the main body assembly also includes a switch movably connected to the lower front end of the welding gun body, and a hose connected to the rear end of the welding gun body by screws.

[0014] Furthermore, the main body assembly also includes a spring connected to the rear end of the welding gun body by screws, and the spring is wrapped on the hose.

[0015] Furthermore, the inside of the hose and the elbow are both connected with a wire feeding tube, and the hose passes through the welding gun body and is connected to the elbow.

[0016] Further, it also includes a locking assembly;

[0017] The locking assembly includes a through hole formed on the fixing plate.

[0018] Furthermore, the locking assembly also includes an adjustment rod integrally connected to one end of the limiting column by injection molding, and a knob glued to the adjustment rod;

[0019] The adjusting rod is screwed in the through hole.

[0020] Compared with the prior art, the advantages of the present invention are:

[0021] 1. The utility model provides a protective component. When the welding gun body moves or changes direction during welding, the transparent protective cover fixed in the frame moves accordingly, thereby protecting the weld below the protective nozzle and preventing strong wind from affecting the formation of the weld. The fixed plate, the limiting column, the arc-shaped connecting block and the limiting groove can be used to keep the transparent protective cover always located around the protective nozzle. At the same time, the connecting column and the ball bearing can reduce the movement resistance of the frame.

[0022] 2. The utility model provides a locking assembly. If the welding point is a straight line and the welding gun body does not need to change direction, the knob can be turned to move the adjustment rod along the through hole, tighten the limit column, and drive the arc-shaped connecting block to stick firmly to the fixed plate, so that the frame remains in one position and does not move, which is more conducive to welding operation.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first viewing angle;

[0026] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0027] Figure 3 This is a schematic diagram of the structure of the protection component of the utility model;

[0028] Figure 4 This is a schematic diagram of the locking assembly structure of the utility model.

[0029] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0030] 10. Welding gun body; 11. Hose; 12. Spring; 13. Switch; 14. Elbow; 15. Protective nozzle; 20. Fixing plate; 21. Limiting column; 22. Arc-shaped connecting block; 23. Limiting groove; 24. Frame; 25. Transparent protective cover; 26. Connecting column; 27. Ball; 30. Through hole; 31. Adjusting rod; 32. Knob. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0033] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0034] See also Figure 1-3 As shown, this embodiment is a gas shielded welding structure for butt welding of steel structure lightning arrester towers, comprising:

[0035] A main body component, the main body component includes a welding gun body 10;

[0036] The welding gun body 10 serves as a connection for connecting the elbow 14 and the hose 11;

[0037] The protection component includes a fixing plate 20 connected to the upper end of the front side of the welding gun body 10 by screws, a limiting column 21 movably connected to the fixing plate 20, an arc-shaped connecting block 22 movably connected to the limiting column 21, a limiting groove 23 provided in the arc-shaped connecting block 22, a frame 24 glued to the side of the arc-shaped connecting block 22, a transparent protective cover 25 connected to the inside of the frame 24 by screws, a connecting column 26 glued to the side of the frame 24, and a ball 27 sleeved on the connecting column 26;

[0038] The fixing plate 20 plays a supporting role, the limiting column 21 plays a connecting role, the arc-shaped connecting block 22 and the limiting groove 23 play a connecting role, and can realize the position change on the same plane at the same time, the frame 24 plays a fixing role, the transparent protective cover 25 is made of polycarbonate, which has high impact strength, heat resistance, UV resistance and light transmittance, the connecting column 26 plays a connecting role, and the ball 27 can rotate around the connecting column 26 to reduce the friction resistance during movement;

[0039] The limiting column 21 is movably connected in the limiting groove 23, and there are four groups of connecting columns 26 and balls 27, which are symmetrically connected to the four corners of the frame 24;

[0040] The main assembly also includes a bent pipe 14 connected to the front end of the welding gun body 10 by screws, and a protective nozzle 15 sleeved on the front end of the bent pipe 14;

[0041] The bent pipe 14 can output carbon dioxide gas to the outside, and a wire feeding tube is arranged inside to send out welding wire, and the protective nozzle 15 plays a protective role on the bent pipe 14;

[0042] The main assembly also includes a switch 13 movably connected to the lower front end of the welding gun body 10, and a hose 11 connected to the rear end of the welding gun body 10 by screws;

[0043] By pressing the switch 13, the advancement of the welding wire and the connection of the gas pipeline can be controlled, and the hose 11 is connected to the welding machine to output the welding wire and carbon dioxide gas to the outside;

[0044] The main assembly also includes a spring 12 connected to the rear end of the welding gun body 10 by screws, and the spring 12 is wrapped around the hose 11;

[0045] The spring 12 plays a protective role to prevent the connection between the welding gun body 10 and the hose 11 from breaking;

[0046] The hose 11 and the elbow 14 are both connected with wire feeding tubes, and the hose 11 passes through the welding gun body 10 and is connected to the elbow 14 .

[0047] Working principle:

[0048] Put the limiting groove 23 on the arc-shaped connecting block 22 on the side of the frame 24 onto the limiting column 21;

[0049] Start the equipment, determine the wind direction, place the frame 24 and the transparent protective cover 25 on the windward side, hold the welding gun body 10, press the switch 13, the welding wire is continuously output from the protective nozzle 15, and the two parts of the lightning tower that need to be connected are welded together;

[0050] As the welding gun body 10 drives the protective nozzle 15 to move, the frame 24 drives the transparent protective cover 25 to move. The movement of the frame 24 drives the limiting groove 23 on the arc-shaped connecting block 22 to move on the limiting column 21, so that the frame 24 and the transparent protective cover 25 always remain around the weld.

[0051] This step can protect the welding point and prevent strong wind speed from affecting the weld formation.

[0052] See also Figure 4 As shown, this embodiment is based on the above embodiment 1 and also includes:

[0053] A locking assembly, the locking assembly includes a through hole 30 formed on the fixing plate 20;

[0054] The through hole 30 serves for connection and adjustment;

[0055] The locking assembly also includes an adjustment rod 31 connected to one end of the limit column 21 by injection molding, and a knob 32 glued to the adjustment rod 31;

[0056] The adjusting rod 31 has a locking function, and the hand-held knob 32 facilitates the rotation of the adjusting rod 31;

[0057] The adjusting rod 31 is screwed into the through hole 30 .

[0058] Working principle:

[0059] If the required welding part is a straight line and does not need to change the direction, the direction can be found, the frame 24 can be adjusted to a suitable position, and the knob 32 can be turned to move the adjustment rod 31 along the through hole 30, drive the limit column 21 to move toward the fixed plate 20, and lock the arc-shaped connecting block 22 on the fixed plate 20.

[0060] This step is more conducive to straight-line welding and reduces movement resistance.

[0061] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A gas shielded welding structure for butt joint of steel structure lightning towers. It is characterized in that include: A main body assembly, the main body assembly comprising a welding gun body (10); A protective assembly, the protective assembly comprising a fixing plate (20) connected to the upper end of the front side of a welding gun body (10) by screws, a limiting column (21) movably connected to the fixing plate (20), an arc-shaped connecting block (22) movably connected to the limiting column (21), a limiting groove (23) provided in the arc-shaped connecting block (22), a frame (24) glued to the side of the arc-shaped connecting block (22), a transparent protective cover (25) connected to the inside of the frame (24) by screws, a connecting column (26) glued to the side of the frame (24), and a ball (27) sleeved on the connecting column (26).

2. A gas shielded welding structure for butt jointing of steel structure lightning towers according to claim 1, It is characterized in that The limiting column (21) is movably connected in the limiting groove (23), and there are four groups of connecting columns (26) and balls (27) symmetrically connected at the four corners of the frame (24).

3. A gas shielded welding structure for butt jointing of steel structure lightning towers according to claim 1, It is characterized in that The main body component also includes a bent pipe (14) connected to the front end of the welding gun body (10) by means of screws, and a protective nozzle (15) sleeved on the front end of the bent pipe (14).

4. A gas shielded welding structure for butt jointing of steel structure lightning arrester towers according to claim 1, It is characterized in that The main body assembly further comprises a switch (13) movably connected to the lower front end of the welding gun body (10), and a hose (11) connected to the rear end of the welding gun body (10) via screws.

5. A gas shielded welding structure for butt jointing of steel structure lightning arrester towers according to claim 1, It is characterized in that The main body component also includes a spring (12) connected to the rear end of the welding gun body (10) by means of screws, and the spring (12) is wrapped around the hose (11).

6. A gas shielded welding structure for butt jointing of steel structure lightning towers according to claim 4, It is characterized in that The hose (11) and the bent pipe (14) are both connected to a wire feeding tube, and the hose (11) passes through the welding gun body (10) and is connected to the bent pipe (14).

7. A gas shielded welding structure for butt jointing of steel structure lightning towers according to claim 1, It is characterized in that Also included is a locking assembly; The locking assembly comprises a through hole (30) formed on the fixing plate (20).

8. A gas shielded welding structure for butt jointing of steel structure lightning arrester towers according to claim 7, It is characterized in that The locking assembly further comprises an adjustment rod (31) integrally connected to one end of the limiting column (21) by injection molding, and a knob (32) glued to the adjustment rod (31); The adjusting rod (31) is screwed into the through hole (30).