Autoclaved aerated concrete plate mesh saddle assembly beam device

Abstract

The utility model discloses an autoclaved aerated concrete plate mesh saddle assembly beam device which comprises a beam body, a scale is fixedly installed on the top of the beam body in the horizontal direction, positioning blocks are symmetrically and fixedly connected to the two ends of the top of the beam body, a positioning pin is arranged on the top of the positioning block at one end of the beam body, and threaded holes are formed in the ends of the positioning blocks. A threaded hole is formed in the beam body, a threaded rod is in threaded connection with the interior of the threaded hole, a hand wheel is fixedly connected to the end, in the positioning block, of the threaded rod, and five oval observation holes in the horizontal direction are formed in the two ends of the beam body at equal intervals. When the steel chisel is inserted, whether the steel chisel carries materials, is dipped in wax and is bent and deformed can be conveniently observed; after the diameter of the hand wheel is adjusted, more labor is saved in holding, manual operation of workers is facilitated, and an anti-floating function is achieved; and marking colors are painted in different areas in a hole forming area of the common scale, so that workers can quickly and accurately find point positions.

Description

Technical Field

[0001] The utility model relates to the field of comprehensive utilization of industrial waste and building materials, in particular to an autoclaved aerated concrete plate mesh saddle frame assembly beam device. Background Art

[0002] The production process of autoclaved fly ash (sand) aerated concrete board is based on the production process of aerated concrete blocks, with the insertion of steel mesh insertion process and other auxiliary processes. The main raw materials for its production are also fly ash, tailings sand, cement, quicklime, gypsum, etc. After the mixed material is poured, the steel mesh treated with anti-corrosion is inserted into the mold frame, and its base material is still a lightweight energy-saving wall material with microporous structure. The process mainly includes raw material processing, metering and batching, mixing and stirring, steel mesh networking, anti-corrosion, pouring, gas generation, static pre-curing, drilling, cutting, high temperature and high pressure steam curing, finished product separation, stacking and other processes.

[0003] 1) Production of steel mesh

[0004] The steel mesh is welded with steel bars and processed in a centralized manner in the steel processing plant. The automatic welding machine is used for welding, and the spot welding machine is used to weld the connecting piece to connect the two meshes. A complete steel mesh keel is completed;

[0005] The welded mesh is networked and the steel chisel position is pre-adjusted before networking. At the same time, the surface of the steel chisel should be cleaned and waxed for protection after the saddle frame returns. After the manual networking is completed, the saddle beam will transfer it to the fixed work station.

[0006] 2) Rust prevention of steel mesh

[0007] The steel mesh keel made in the previous link is hoisted by the crane to the anti-corrosion tank for rust prevention. The anti-corrosion material mixer automatically moves and mixes, and is hoisted by the crane to the drying kiln. After being transported to the tail end, the mesh coating has been dried. Then it automatically runs to the bottom of the drill crane for use.

[0008] 3) Storage of steel mesh

[0009] On the networking plane, there are two rows of mesh frame parking racks, one row is used to park the empty frames after the drill is pulled out (row a), and the other row is used to park the assembled mesh frames (row b). The mesh is assembled manually in row b, and after the assembly, the mesh assembly shuttle rack is used to ferry it to row a, where the mold is inserted and drilled. The drill insertion and drill pulling cranes span the front and rear tracks of the mold in and out of the pre-curing room, that is, they span the casting-pre-curing-cutting circulation line track. The drill is inserted after the mold is cast, and the drill is pulled out after the mold blank is pre-cured.

[0010] 4) Mesh assembly saddle beam working cycle

[0011] The single-layer mesh welding is fully automatic, with positions set up to monitor and adjust parameters, load materials, and transport finished products. Other processes such as steel chisel cleaning and wax dipping are automatic, saddle frame circulation and ferry and crane operation are fully automatic, and mesh drying is fully automatic.

[0012] All networking operations are manually operated. After the networking is completed, the saddle frame is placed on an electric shuttle bus and transferred to the circulating walking track to enter the working cycle.

[0013] After the drill is pulled out by the drill pulling crane, the saddle frame is hoisted back to the saddle frame beam on the platform in front of the kettle. After automatic cleaning and waxing, they are arranged in sequence and wait for networking.

[0014] Two groups of saddle beams are set up on the networking plane, arranged along a single side. A saddle frame ferry is set up on the easternmost side of the platform. The saddle frame circulates in a U-shaped flow, and the saddle frame is ferryed back to the initial position. It is lowered by the mesh crane to the anti-corrosion pool for dipping in anti-corrosion materials, then lifted and moved horizontally, and then placed on the initial saddle beam, automatically transported through the drying kiln, and the dried mesh is transported to the westernmost side of the platform in the curing room, and then ferryed to the standby position for inserting the rod. After the pouring is completed, the saddle frame is hoisted by the inserting rod crane to the 1#, 2#, 3#, and 4# positions for inserting the rod.

[0015] Problems of existing saddle frame assembly beams during use: the assembly beam can be adjusted to a horizontal position by adjusting the hand wheel and fixed on the assembly frame, and the assembly beam itself is heavy and time-consuming and laborious to move; the steel drill is repeatedly used, and the drill body is easily stuck with materials, resulting in jamming when inserted again; the condition of the steel drill cannot be observed from the side during manual networking, such as whether it is sticky or whether the steel drill is bent or deformed; the handwheel diameter is small, and it is laborious to turn; when inserting the drill, it must be reinserted according to the ruler indication each time, and the insertion efficiency is low, and often the drill will be incorrectly inserted into the hole due to misreading, and problems are found during inspection and lead to rework; the single-sided positioning device cannot lock the assembly beam, and the position is often offset due to the forward and backward shaking of the mold car, affecting the final plate product size. For this reason, we propose an autoclaved aerated concrete plate mesh saddle frame assembly beam device. Utility Model Content

[0016] The utility model aims to provide an autoclaved aerated concrete plate mesh saddle frame assembly beam device to solve the problems raised in the above-mentioned background technology.

[0017] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an autoclaved aerated concrete plate mesh saddle frame assembly beam device, comprising a beam body, a scale is fixedly installed on the top of the beam body in the horizontal direction, positioning blocks are symmetrically fixedly connected at both ends of the top of the beam body, a positioning pin is arranged on the top of the positioning block at one end of the beam body, a threaded hole is opened at the end of the positioning block, and a threaded rod is threadedly connected in the threaded hole, a hand wheel is fixedly connected to the end of the threaded rod in the positioning block, and five horizontal elliptical observation holes are equidistantly opened at both ends of the beam body.

[0018] Preferably, steel drill holes are symmetrically and equidistantly provided on the top of the beam body, and the cross-section of the steel drill holes is an elliptical structure.

[0019] Preferably, positioning screws are symmetrically installed on the top of the positioning block.

[0020] Preferably, the top of the beam body is symmetrically and equidistantly provided with oil filling hole grooves, and the oil filling hole grooves are connected to the inside of the steel chisel socket.

[0021] Preferably, the length, height and width of the beam body are 1805 mm, 190 mm and 90 mm respectively.

[0022] Preferably, the diameter and long side of the elliptical observation hole are 95 mm and d2=105 mm respectively.

[0023] Preferably, the top of the ruler is provided with a colored scale for identification.

[0024] Preferably, the diameter of the hand wheel is φ50.

[0025] Compared with the prior art, the beneficial effects of the utility model are:

[0026] 1. The utility model opens an elliptical observation hole on the side of the beam body. The design of the elliptical observation hole makes the overall shape of the assembled beam beautiful, does not affect the rigidity of the beam body structure itself, and is convenient for observing whether the steel bar is carrying material, wax dipped, or bent when the steel bar is inserted.

[0027] 2. The utility model adjusts the hand wheel from the original φ30 to φ50. After the adjustment, the hand wheel is more labor-saving to hold, which is convenient for workers to operate manually and has an anti-floating function.

[0028] 3. The utility model is convenient for workers to quickly find the point by painting the identification color in the common scale hole area.

[0029] 4. The assembly frame of the utility model serves as a support mechanism for the steel chisel and the saddle frame assembly beam to be positioned and coordinated with the mold box to place the mesh cage inside the blank. The assembly frame adopts a side plate positioning device, which can realize the precise positioning of the plate mesh cage insertion, ensure the parallelism of the steel chisel and the side plate, and ensure the position accuracy of the steel mesh cage. The device is easy to implement, has stable performance, is easy to maintain, and has low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0031] Figure 2 It is a schematic diagram of the main view structure of the utility model;

[0032] Figure 3It is a schematic diagram of the structure of the enlarged view of point A of the utility model;

[0033] Figure 4 It is a schematic diagram of the top view structure of the utility model.

[0034] In the figure: 1. Positioning block; 2. Hand wheel; 3. Beam body; 4. Positioning pin; 5. Ruler; 6. Steel chisel socket; 7. Positioning screw; 8. Color-coded scale for identification; 9. Oiling hole groove; 10. Oval observation hole. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] See also Figure 1-4 The utility model provides a technical solution: an autoclaved aerated concrete plate mesh saddle frame assembly beam device, comprising a beam body 3, and a scale 5 is fixedly installed on the top of the beam body 3 along the horizontal direction.

[0037] It should be noted that a scale 5 is installed on the saddle assembly beam, on which the commonly used feed hole sizes are marked to facilitate the insertion and positioning of the drill. The saddle assembly beam has a 25mm feed hole on one side and a 30mm feed hole on the other side, and can produce various specifications of plates that meet national standards.

[0038] The two ends of the top of the beam body 3 are symmetrically fixedly connected with positioning blocks 1, a positioning pin 4 is arranged on the top of the positioning block 1 at one end of the beam body 3, a threaded hole is opened at the end of the positioning block 1, and a threaded rod is threadedly connected in the threaded hole, a hand wheel 2 is fixedly connected to the end of the threaded rod in the positioning block 1, and five horizontal elliptical observation holes 10 are equidistantly opened at both ends of the beam body 3.

[0039] It should be noted that when the utility model is used, the saddle frame assembly beam is placed on the assembly frame, the horizontal position of the assembly beam is determined according to the length of different plates, the positioning block 1 is contacted with the assembly frame, the hand wheel 2 is turned to adjust the tightness of the contact between the beam body 3 and the assembly frame, and the overall stability of the beam body 3 is determined. Then the positioning pin 4 is screwed down to lock the fixed position, and the steel drill is inserted into the assembly beam through the ruler 5. The newly designed assembly beam reduces the dead weight of the beam body 3, and it is necessary to add two positioning screws 7 on both sides to reinforce the position of the assembly beam, so as to ensure that the overall assembly beam does not shift in position during use. The commonly used feed hole positions are marked on the ruler 5 to form a ruler scale coloring identification 8. The identification color makes it easy to identify the commonly used specification and size feed holes, so that workers can quickly find the right point to arrange the steel drill. Finally, common lubricating oil is added to the oiling hole groove 9. The lubricating oil plays a lubricating role when the steel drill is inserted into the hole through the oiling hole groove 9. Through the five elliptical observation holes 10 on the beam body 3, the shape is not only beautiful, but also can be used to observe whether the steel drill is carrying material, waxing, or bending and deformation. Confirm that the dimensions of the assembly beam joint surface, the assembly beam horizontal positioning transverse reference surface, and the contact surface of the equal height blocks are accurate and the positioning accuracy is high.

[0040] The top of the beam body 3 is symmetrically and equidistantly provided with steel drill holes 6, and the cross section of the steel drill holes 6 is an elliptical structure.

[0041] It should be noted that.

[0042] Positioning screws 7 are symmetrically installed on the top of the positioning block 1.

[0043] The top of the beam body 3 is symmetrically and equidistantly provided with oil filling hole grooves 9 , which are connected to the inside of the steel chisel insertion hole 6 .

[0044] The length, height and width of the beam body 3 are 1805 mm, 190 mm and 90 mm respectively.

[0045] The diameter and the long side of the elliptical observation hole 10 are 95 mm and d2=105 mm respectively.

[0046] By setting up the elliptical observation hole 10, not only can steel be saved and the dead weight of the assembled beam be reduced, but it is also convenient for personnel to move the assembled beam horizontally; and the elliptical observation hole 10 is beautiful in shape and does not affect the rigidity of the structure itself, which makes it convenient to observe whether the steel bar is carrying material, wax dipped, or bent and deformed when the steel bar is inserted.

[0047] A scale mark color identification 8 is provided on the top of the scale 5 .

[0048] It should be noted that by painting identification colors in different areas of the common scale 5, that is, the scale color identification 8, it is easy to identify the common specifications and sizes of the scale holes, so that workers can quickly find the correct points.

[0049] The diameter of the hand wheel 2 is φ50.

[0050] It should be noted that the diameter of the hand wheel 2 is enlarged from the original φ35 to φ50, which makes the grip more labor-saving, facilitates manual operation by workers, and has an anti-floating function.

[0051] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0052] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0053] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An autoclaved aerated concrete panel mesh saddle assembly beam device, comprising a beam body (3), characterized in that: A scale (5) is fixedly installed on the top of the beam body (3) in the horizontal direction, and positioning blocks (1) are symmetrically fixedly connected to the two ends of the top of the beam body (3). A positioning pin (4) is arranged on the top of the positioning block (1) at one end of the beam body (3). A threaded hole is provided at the end of the positioning block (1), and a threaded rod is threadedly connected in the threaded hole. A hand wheel (2) is fixedly connected to the end of the threaded rod in the positioning block (1), and five elliptical observation holes (10) in the horizontal direction are equidistantly provided at the two ends of the beam body (3).

2. The autoclaved aerated concrete panel mesh saddle assembly beam device according to claim 1, characterized in that: The top of the beam body (3) is provided with steel drill holes (6) symmetrically and equidistantly, and the cross section of the steel drill holes (6) is an elliptical structure.

3. The autoclaved aerated concrete panel mesh saddle assembly beam device according to claim 1, characterized in that: Positioning screws (7) are symmetrically mounted on the top of the positioning block (1).

4. The autoclaved aerated concrete panel mesh saddle assembly beam device according to claim 2, characterized in that: The top of the beam body (3) is provided with oil filling hole grooves (9) symmetrically and equidistantly, and the oil filling hole grooves (9) are internally connected to the steel chisel insertion hole (6).

5. The autoclaved aerated concrete panel mesh saddle assembly beam device according to claim 1, characterized in that: The length, height and width of the beam body (3) are 1805 mm, 190 mm and 90 mm respectively.

6. The autoclaved aerated concrete panel mesh saddle assembly beam device according to claim 1, characterized in that: The diameter and long side of the elliptical observation hole (10) are 95 mm and d2=105 mm respectively.

7. The autoclaved aerated concrete panel mesh saddle assembly beam device according to claim 1, characterized in that: The top of the ruler (5) is provided with a ruler scale color identification (8).

8. The autoclaved aerated concrete panel mesh saddle assembly beam device according to claim 1, characterized in that: The diameter of the hand wheel (2) is φ50.

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