Pressurizing device of V-belt vulcanizing machine
By designing a V-belt vulcanization machine pressing device including a support frame, a hydraulic cylinder and a scissors mechanism, the problems of low molding efficiency and uneven pressure in the prior art are solved, and uniform pressure of the V-belt is achieved and stability improves vulcanization effect.
Patent Information
- Application Number
- CN202420494388.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing V-belt production process lacks special vulcanization molding and pressing devices, resulting in low molding efficiency and uneven pressure, affecting the vulcanization effect.
A pressurization device including a support frame, hydraulic cylinder, template assembly, articulation seat and scissors mechanism is designed. The pressurization rod assembly is driven by the hydraulic cylinder, and the cross-type articulation seat and scissors mechanism are used to realize the template assembly. Uniform pressurization and stability.
The V-belt molding efficiency and uniformity of pressurization are improved, and the pressure uniformity and stability during the vulcanization process are ensured, thereby improving the vulcanization effect.
Smart Images

Figure CN222156284U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of V-belt production equipment, in particular to a pressurizing device of a V-belt vulcanizing machine. Background Art
[0002] V-belt refers to a transmission belt with an isosceles trapezoid or an approximately isosceles trapezoidal cross section. Vulcanization is one of the main processes in the processing of rubber V-belts that directly affects the performance and life of the product. The existing V-belt production process generally includes a vulcanization process. There are three main existing vulcanization processes: flat plate vulcanization, round die vulcanization, and drum vulcanization. Among them, round die vulcanization has the advantages of uniformity, beauty, and high efficiency. Round die vulcanization is to put the already prepared V-belt on the mold in sequence, then put on the rubber sleeve, hang it into the vulcanization tank, cover the cover plate, close the tank cover, and vulcanize and compress it. In the process of putting the V-belt on the mold in sequence, after the V-belt is molded in the round mold, it is necessary to pressurize the round mold, tighten the fastening screws and fix the round mold. However, there is no special vulcanization mold pressurization device in the V-belt production process, and it is difficult to effectively pressurize the vulcanization mold, which not only reduces the mold efficiency of the V-belt, but also makes the mold pressurization pressure uneven, affecting the subsequent vulcanization effect of the V-belt. Utility Model Content
[0003] The utility model aims to overcome the shortcomings of the prior art and provide a pressurizing device for a V-belt vulcanizer.
[0004] The purpose of the utility model is achieved through the following technical scheme: it includes a support frame, on which a hydraulic cylinder and a template assembly are arranged, an articulated seat is fixedly arranged at the output end of the hydraulic cylinder, the articulated seat and the template assembly are transmission-connected via a pressure rod assembly, scissor-type mechanisms are arranged on both sides of the template assembly, and the pressure rod assembly is hinged to the support frame.
[0005] Preferably, the pressure rod assembly includes a push rod, an upper push rod and a lower push rod, the upper end of the upper push rod is hinged to the support frame, the lower end of the lower push rod is hinged to the template assembly, the lower end of the upper push rod is hinged to the upper end of the lower push rod, one end of the push rod is hinged to the hinge seat, and the other end is hinged to the connecting position of the upper push rod and the lower push rod.
[0006] Preferably, the template assembly includes an upper template, a middle template and a lower template, the upper template is hinged to one end of the lower push rod away from the push rod, the upper template, the middle template and the lower template are connected by a scissors-type mechanism, and the upper template, the middle template and the lower template are hinged to the upper end, the middle part and the lower end of the scissors-type mechanism respectively.
[0007] Preferably, the scissor-type mechanism comprises a first connecting rod group and a second connecting rod group, and the middle parts of the first connecting rod group and the second connecting rod group are both hinged to the middle template.
[0008] Preferably, two ends of the first connecting rod group are respectively hinged to the upper template and the lower template, and two ends of the second connecting rod group are respectively hinged to the upper template and the lower template through an upper hinge block and a lower hinge block.
[0009] Preferably, the hinge seat is arranged in a cross shape.
[0010] Preferably, a limiting rod is provided on the support frame, and the upper template and the middle template are both slidably arranged on the limiting rod.
[0011] The utility model has the following advantages:
[0012] 1. When the upper template, the middle template and the lower template are in contact, the output end of the hydraulic cylinder continues to press down, pushing the push rod to rotate and move downward relative to the hinge seat, and the push rod pushes the hinge point between the upper ejector rod and the lower ejector rod to move away from the hinge seat. When the push rod rotates to a horizontal state, the upper ejector rod and the lower ejector rod rotate to a vertical state at the same time, and the upper ejector rod and the lower ejector rod form a self-locking state to ensure the tightness and stability between the upper template, the middle template and the lower template. In this process, the template assembly is pressurized.
[0013] 2. The cross-shaped hinge seat applies uniform force to the upper template through multiple pressure rod assemblies, and the force application position is close to the edge of the upper template, thereby ensuring that the template assembly is evenly pressurized.
[0014] 2. By setting up a scissor-type mechanism, when the V-belt needs to be installed, all the V-belts can be placed on the template assembly for mold loading and pressurization at the same time, thereby improving the mold loading efficiency of the V-belt; when the V-belt needs to be removed, the upper template, the middle template and the lower template can be opened at the same time, and the staff can remove the V-belt, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 It is the front view of the utility model;
[0017] Figure 3 It is the front view of the working state of the utility model.
[0018] In the figure: 1. support frame; 11. limit rod; 2. hydraulic cylinder; 21. articulated seat; 22. push rod; 23. upper push rod; 24. lower push rod; 3. template assembly; 31. upper template; 311. upper hinge block; 32. middle template; 33. lower template; 331. lower hinge block; 34. scissor-type mechanism; 341. first connecting rod group; 342. second connecting rod group. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0021] It should be noted that relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including a..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0022] The present invention is further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0023] like Figures 1 to 3As shown, a pressurizing device of a V-belt vulcanizer comprises a support frame 1, on which a hydraulic cylinder 2 and a template assembly 3 are arranged, an articulated seat 21 is fixedly arranged at the output end of the hydraulic cylinder 2, the articulated seat 21 and the template assembly 3 are connected by a pressurizing rod assembly, scissor-type mechanisms 34 are arranged on both sides of the template assembly 3, and the pressurizing rod assembly is hinged to the support frame 1. The lower surface of the upper template 31, the upper and lower surfaces of the middle template 32 and the upper surface of the lower template 33 are provided with grooves for placing the V-belt. The prepared V-belt is placed in the grooves on the upper surfaces of the middle template 32 and the lower template 33 respectively. Then the hydraulic cylinder 2 is started, and the hydraulic cylinder 2 pushes the push rod 22 downward through the hinge seat 21. The push rod 22 pushes the lower push rod 24 downward, and the lower push rod 24 pushes the upper template 31 and the middle template 32 to move downward at the same time. At the same time, the angle between the upper push rod 23 and the lower push rod 24 increases, and the push rod 22 gradually tends to horizontal from vertical until the upper template 31, the middle template 32 and the lower template 33 are in contact at the same time to complete the V-belt molding. At this time, it is necessary to pressurize the template assembly 3, and the output end of the hydraulic cylinder 2 continues to press downward. The hinge seat 21 pushes the push rod 22 to rotate to a horizontal state, and at the same time, the upper push rod 23 and the lower push rod 24 rotate to a vertical state to form a self-locking state, thereby ensuring the stability between the upper template 31, the middle template 32 and the lower template 33.
[0024] Furthermore, the pressure rod assembly includes a push rod 22, an upper push rod 23 and a lower push rod 24, the upper end of the upper push rod 23 is hinged to the support frame 1, the lower end of the lower push rod 24 is hinged to the template assembly 3, the lower end of the upper push rod 23 is hinged to the upper end of the lower push rod 24, one end of the push rod 22 is hinged to the hinge seat 21, and the other end is hinged to the connection position of the upper push rod 23 and the lower push rod 24. In this embodiment, the upper end of the upper push rod 23 is hingedly set on the support frame 1. During the downward movement of the push rod 22, the upper push rod 23 is pushed to rotate with the hinge point between the upper push rod 23 and the support frame 1 as a fulcrum, and the lower push rod 24 is pushed to move downward and rotate relative to the upper template 31, thereby pushing the upper template 31 downward. When the upper template 31, the middle template 32 and the lower template 33 are in contact at the same time, the output end of the hydraulic cylinder 2 continues to press downward, pushing the push rod 22 to rotate and move downward relative to the hinge seat 21, and the push rod 22 pushes the hinge point between the upper push rod 23 and the lower push rod 24 to move away from the hinge seat 21. When the push rod 22 rotates to a horizontal state, the upper push rod 23 and the lower push rod 24 rotate to a vertical state at the same time. In this process, the pressurization of the template assembly 3 is completed.
[0025] Further, the template assembly 3 includes an upper template 31, a middle template 32 and a lower template 33, the upper template 31 is hinged to one end of the lower push rod 24 away from the push rod 22, the upper template 31, the middle template 32 and the lower template 33 are connected by a scissor-type mechanism 34, and the upper template 31, the middle template 32 and the lower template 33 are respectively hinged to the upper end, the middle part and the lower end of the scissor-type mechanism 34. In this embodiment, the spacing between the upper template 31 and the middle template 32 is the same as the spacing between the middle template 32 and the lower template 33. The scissor-type mechanism 34 is used to achieve that when the upper template 31 moves downward, the middle template 32 moves downward at half the speed of the upper template 31, so that the upper template 31, the middle template 32 and the lower template 33 can finally contact at the same time. By setting up the scissor-type mechanism 34, when the V-belt needs to be installed, all the V-belts can be placed on the template assembly 3 for mold loading and pressurization at the same time, thereby improving the mold loading efficiency of the V-belt; when the V-belt needs to be removed, the upper template 31, the middle template 32 and the lower template 33 can be opened at the same time, and the V-belt can be removed by the staff, thereby improving work efficiency.
[0026] Further, the scissor-type mechanism 34 includes a first connecting rod group 341 and a second connecting rod group 342, and the middle parts of the first connecting rod group 341 and the second connecting rod group 342 are both hinged to the middle template 32. In this embodiment, the first connecting rod group 341 and the second connecting rod group 342 are both composed of two short rods and a long rod, one end of the two short rods is respectively hinged to the two ends of the long rod, and the other end is respectively hinged to the upper template 31 and the lower template 33, and the middle part of the long rod is hinged to the middle template 32.
[0027] Furthermore, the two ends of the first connecting rod group 341 are respectively hinged to the upper template 31 and the lower template 33, and the two ends of the second connecting rod group 342 are respectively hinged to the upper template 31 and the lower template 33 through the upper hinge block 311 and the lower hinge block 331. In this embodiment, the upper template 31, the middle template 32 and the lower template 33 are connected to each other through the first connecting rod group 341 and the second connecting rod group 342 arranged crosswise, and the upper hinge block 311 and the lower hinge block 331 are respectively arranged on the upper template 31 and the lower template 33 to provide hinge positions for the two ends of the second connecting rod group 342, so as to ensure the structural strength of the connection between the scissor-type mechanism 34 and the template assembly 3.
[0028] Furthermore, the articulated seat 21 is configured in a cross shape. In this embodiment, each protruding leg of the cross-shaped articulated seat 21 is hinged to the pressure rod assembly as a hinge point, so that when the articulated seat 21 descends, a plurality of pressure rod assemblies can be used to evenly apply force to the upper template 31, and the force application position is close to the edge of the upper template 31, thereby ensuring that the template assembly 3 is evenly pressed.
[0029] Furthermore, a limiting rod 11 is provided on the support frame 1, and the upper mold plate 31 and the middle mold plate 32 are both slidably provided on the limiting rod 11. In this embodiment, the limiting rod 11 is used to limit the movement track of the upper mold plate 31 and the middle mold plate 32, so as to ensure that the upper mold plate 31, the middle mold plate 32 and the lower mold plate will not deviate or tilt, thereby ensuring the quality of the V-belt vulcanization.
[0030] When implementing:
[0031] The V-belt that has been made is placed in the grooves on the upper surfaces of the middle template 32 and the lower template 33 respectively, and then the hydraulic cylinder 2 is started. The hydraulic cylinder 2 pushes the push rod 22 downward through the hinge seat 21. During the downward movement of the push rod 22, the upper push rod 23 is rotated by using the hinge point between the upper push rod 23 and the support frame 1 as a fulcrum, and the lower push rod 24 is pushed downward and rotated relative to the upper template 31, thereby pushing the upper template 31 and the middle template 32 to move downward at the same time. At the same time, the angle between the upper push rod 23 and the lower push rod 24 increases, and the push rod 22 gradually tends to be horizontal from vertical , until the upper template 31, the middle template 32 and the lower template 33 are in contact at the same time, the output end of the hydraulic cylinder 2 continues to press down, pushing the push rod 22 to rotate and move downward relative to the hinge seat 21, and the push rod 22 pushes the hinge point between the upper push rod 23 and the lower push rod 24 to move away from the hinge seat 21. When the push rod 22 rotates to a horizontal state, the upper push rod 23 and the lower push rod 24 rotate to a vertical state at the same time, forming a self-locking state, ensuring the stability between the upper template 31, the middle template 32 and the lower template 33, and completing the pressurization of the template assembly 3 in this process.
[0032] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any technician familiar with the field can make many possible changes and modifications to the technical solution of the utility model by using the above-mentioned technical content without departing from the scope of the technical solution of the utility model, or modify it into an equivalent embodiment of equivalent changes. Therefore, any changes, modifications, equivalent changes and modifications made to the above embodiments based on the technology of the utility model without departing from the content of the technical solution of the utility model shall fall within the protection scope of the technical solution of the utility model.
Claims
1. A pressurizing device for a V-belt vulcanizing machine, characterized in that: The invention comprises a support frame (1), wherein a hydraulic cylinder (2) and a template assembly (3) are arranged on the support frame (1), an articulated seat (21) is fixedly arranged at the output end of the hydraulic cylinder (2), the articulated seat (21) and the template assembly (3) are transmission-connected via a pressure rod assembly, scissor-type mechanisms (34) are arranged on both sides of the template assembly (3), and the pressure rod assembly is hinged to the support frame (1).
2. A pressurizing device for a V-belt vulcanizing machine according to claim 1, characterized in that: The pressure rod assembly comprises a push rod (22), an upper push rod (23) and a lower push rod (24); the upper end of the upper push rod (23) is hinged to the support frame (1), the lower end of the lower push rod (24) is hinged to the template assembly (3), the lower end of the upper push rod (23) is hinged to the upper end of the lower push rod (24), one end of the push rod (22) is hinged to the hinge seat (21), and the other end is hinged to the connection position between the upper push rod (23) and the lower push rod (24).
3. A pressure device for a V-belt vulcanizer according to claim 2, characterized in that: The template assembly (3) comprises an upper template (31), a middle template (32) and a lower template (33); the upper template (31) is hinged to one end of the lower push rod (24) away from the push rod (22); the upper template (31), the middle template (32) and the lower template (33) are connected by a scissor-type mechanism (34); the upper template (31), the middle template (32) and the lower template (33) are hinged to the upper end, the middle part and the lower end of the scissor-type mechanism (34) respectively.
4. A pressurizing device for a V-belt vulcanizing machine according to claim 3, characterized in that: The scissor-type mechanism (34) comprises a first connecting rod group (341) and a second connecting rod group (342), and the middle parts of the first connecting rod group (341) and the second connecting rod group (342) are both hinged to the middle template (32).
5. A pressurizing device for a V-belt vulcanizing machine according to claim 4, characterized in that: The two ends of the first connecting rod group (341) are respectively hinged to the upper template (31) and the lower template (33), and the two ends of the second connecting rod group (342) are respectively hinged to the upper template (31) and the lower template (33) via an upper hinge block (311) and a lower hinge block (331).
6. The pressure device of a V-belt vulcanizer according to claim 1, characterized in that: The hinge seat (21) is arranged in a cross shape.
7. A pressure device for a V-belt vulcanizer according to claim 3, characterized in that: A limit rod (11) is provided on the support frame (1), and the upper template (31) and the middle template (32) are both slidably provided on the limit rod (11).
