Anti-overflow device for chute of dust remover
By setting up an anti-overflow device in the dust collector chute, and timely adjusting the feeding material through flow detection, the problems of chute overflow and material waste are solved, ensuring the stable operation of the dust collector and efficient utilization of resources.
Patent Information
- Application Number
- CN202323612994.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-28
AI Technical Summary
In aluminum production, dust collector chutes are prone to overflow due to impurities deposited and unstable feeding, resulting in waste of materials and unstable environmental protection operation.
A dust collector chute prevention device is designed, including chute, pressure relief component, alarm, flow detector, control box and chute electronic control valve, to promptly remind staff to adjust the feeding through flow detection to prevent overflow.
It effectively avoids the overflow of the dust collector chute, ensuring the smooth operation of the dust collector and material saving.
Smart Images

Figure CN222158583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collectors, in particular to an anti-overflow device for a dust collector chute. Background Art
[0002] A dust collector is a device that separates dust from flue gas. The performance of a dust collector is expressed by the amount of gas that can be processed, the resistance loss when the gas passes through the dust collector, and the dust removal efficiency. At the same time, the price, operation and maintenance costs, service life, and ease of operation and management of the dust collector are also important factors to consider its performance. Dust collectors are commonly used facilities in boilers and industrial production.
[0003] As the core auxiliary equipment in the purification process of aluminum production, the dust collector plays an irreplaceable role in daily production. The chute is an important material transmission channel of the dust collector, just like the blood vessels of the human body. The smoothness of the transmission channel directly affects the smooth operation of the dust collector. Since alumina contains more impurities during production and transportation, long-term operation can easily cause impurity deposition in the dust collector chute. If the feeding is not stable, the fresh chute of the dust collector will overflow, resulting in material waste and damage to environmental protection and smooth operation. Utility Model Content
[0004] In view of the technical problems in the prior art, the utility model provides a dust collector chute anti-overflow device, which reminds the staff to adjust the feeding in time when the flow in the chute exceeds the standard, thereby avoiding the overflow of the dust collector chute, effectively ensuring the smooth operation of the dust collector and reducing material waste.
[0005] A dust collector chute overflow prevention device includes a chute, a pressure relief component, an alarm, a flow detector, a control box, and an electric control valve of the chute arranged in the chute. The chute is connected to the material loading position, the pressure relief component and the flow detector are installed at the end of the chute, the pressure relief component is connected from the top of the chute to the inside of the chute, the flow detector is electrically connected to the control box, and the control box is communicatively connected to the alarm and the electric control valve of the chute.
[0006] Furthermore, the pressure relief assembly includes a pressure relief pipe, a smoke pipe and a discharge pipe. The pressure relief pipe extends into the chute, the other end of the pressure relief pipe is connected to the bottom of one end of the smoke pipe, and the discharge pipe is connected to the bottom of the other end of the smoke pipe.
[0007] Furthermore, a discharge valve is connected in series to the discharge pipe.
[0008] Furthermore, the flow detector is installed in the pressure relief pipe, and the position of the flow detector in the chute is adjustable.
[0009] Furthermore, a pressure relief electric control valve is connected in series to the pressure relief pipe, and the pressure relief electric control valve is electrically connected to the control box.
[0010] Furthermore, it also includes a display, which is electrically connected to the control box.
[0011] The utility model discloses a dust collector chute overflow prevention device. When the fresh chute overflows due to unstable feeding, the overflow material is discharged from the chute through the pressure relief component, and the material flow of the chute is monitored by the flow detector. When the flow exceeds the preset flow of the flow detector, the communication alarm of the control box alarms, thereby reminding the staff to adjust the feeding amount in time when the flow in the chute exceeds the standard, avoiding the overflow of the dust collector chute, effectively ensuring the smooth operation of the dust collector and reducing material waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 This is a schematic diagram of the structure of a dust collector chute overflow prevention device of the utility model (I);
[0014] Figure 2 This is a structural schematic diagram (II) of a dust collector chute overflow prevention device of the utility model.
[0015] Among them, 1. chute; 2. pressure relief component; 3. alarm; 4. flow detector; 5. pressure relief pipe; 6. smoke pipe; 7. discharge pipe; 8. discharge valve; 9. display; 10. chute electric control valve; 11. pressure relief electric control valve. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the utility model.
[0017] like Figure 1 and Figure 2The dust collector chute overflow prevention device shown in the figure comprises a chute 1, a pressure relief component 2, an alarm 3, a flow detector 4, a control box, and a chute electric control valve 10 arranged in the chute 1. The chute 1 is connected to the material loading position, the pressure relief component 2 and the flow detector 4 are installed at the end of the chute 1, the pressure relief component 2 is connected from the top of the chute 1 to the inside of the chute 1, the flow detector 4 is electrically connected to the control box, and the control box is connected to the alarm 3 and the chute electric control valve 10 for communication; the material enters the chute 1 from the feeding port of the chute 1, and the flow detector is used to monitor the flow rate in the chute 1 and the height of the material in the chute 1. When the material in the chute 1 When the material flow exceeds the set flow peak, the flow detector 4 sends a signal to the electric control box, and the electric control box sends an alarm signal to the alarm 3. At the same time, the electric control box controls the chute electric control valve 10 through PID regulation to increase the valve opening, so that the material accumulated at the feeding position can flow through the chute 1 in time, and the material exceeding the flow peak enters the pressure relief component 2, and is discharged from the pressure relief component 2 to the chute 1, and the material is recycled, so that when the flow in the chute 1 exceeds the standard, the staff can be reminded to adjust the feeding in time, avoiding the overflow of the dust collector chute 1, effectively ensuring the smooth operation of the dust collector and reducing material waste.
[0018] Specifically, Figure 2 As shown, the pressure relief assembly 2 includes a pressure relief pipe 5, a smoke pipe 6 and a discharge pipe 7. The pressure relief pipe 5 extends into the chute 1, and the other end of the pressure relief pipe 5 is connected to the bottom of one end of the smoke pipe 6, and the discharge pipe 7 is connected to the bottom of the other end of the smoke pipe 6; a discharge valve 8 is connected in series to the discharge pipe 7; the discharge valve 8 is used to control the discharge speed of the discharge pipe 7. When the material flow exceeds the standard seriously, the opening of the discharge valve 8 is increased to increase the material discharge speed of the discharge pipe 7, so that the material in the smoke pipe 6 can be discharged as soon as possible.
[0019] Specifically, Figure 2 As shown, the flow detector 4 is installed in the pressure relief pipe 5, and the position of the flow detector 4 in the chute 1 is adjustable; by adjusting the height of the flow detector 4 in the chute 1, the measurement peak value of the flow detector 4 can be changed.
[0020] Specifically, Figure 2 As shown, a pressure relief electric control valve 11 is connected in series to the pressure relief pipe 5, and the pressure relief electric control valve 11 is electrically connected to the control box; the control box changes the valve opening of the pressure relief electric control valve 11 according to the material flow measured by the flow detector 4, thereby changing the opening of the pressure relief electric control valve 11 according to the flow value exceeding the flow peak.
[0021] Specifically, Figure 1 As shown, it also includes a display 9, which is electrically connected to the control box; the display 9 is used to display the flow value of the chute 1 detected by the flow detector 4 and the opening values of the chute electric control valve 10 and the pressure relief electric control valve 11, so as to feed back relevant values to the feeding personnel.
[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0023] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0024] The present invention is further described above with the aid of specific embodiments. However, it should be understood that the specific description here should not be construed as limiting the essence and scope of the present invention. Various modifications made to the above embodiments by ordinary technicians in the field after reading this specification are all within the scope of protection of the present invention.
Claims
1. A dust collector chute overflow prevention device, It is characterized in that The invention comprises a chute (1), a pressure relief component (2), an alarm (3), a flow detector (4), a control box, and a chute electric control valve (10) arranged in the chute (1); the chute (1) is connected to the material loading position; the pressure relief component (2) and the flow detector (4) are installed at the end of the chute (1); the pressure relief component (2) is connected from the top of the chute (1) to the inside of the chute (1); the flow detector (4) is electrically connected to the control box; and the control box is communicatively connected to the alarm (3) and the chute electric control valve (10).
2. According to the dust collector chute overflow prevention device as described in claim 1, It is characterized in that The pressure relief assembly (2) comprises a pressure relief pipe (5), a smoke pipe (6) and a discharge pipe (7); the pressure relief pipe (5) extends into the chute (1); the other end of the pressure relief pipe (5) is connected to the bottom of one end of the smoke pipe (6); and the discharge pipe (7) is connected to the bottom of the other end of the smoke pipe (6).
3. According to the dust collector chute overflow prevention device as described in claim 2, It is characterized in that The discharge pipe (7) is connected in series with a discharge valve (8).
4. According to the dust collector chute overflow prevention device as described in claim 2, It is characterized in that The flow detector (4) is installed in the pressure relief pipe (5), and the position of the flow detector (4) in the chute (1) is adjustable.
5. According to the dust collector chute overflow prevention device as described in claim 2, It is characterized in that The pressure relief pipe (5) is serially connected with a pressure relief electric control valve (11), and the pressure relief electric control valve (11) is electrically connected to a control box.
6. A dust collector chute overflow prevention device according to claim 1, It is characterized in that It also includes a display (9), which is electrically connected to the control box.
