Automatic take-up and wire arrangement equipment for production of ultra-thin cable

The automatic wire winding and arranging equipment for ultra-fine cables addresses friction issues by using a transmission screw, roller positioning strips, and adjustable rollers to ensure precise and damage-free cable arrangement.

CN222159353UActive Publication Date: 2024-12-13SUZHOU DINGDESHENG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420833247.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-13
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

Existing automatic winding and arranging equipment for ultra-fine cables experiences friction issues during the cable arrangement and guiding process due to their small size, affecting cable quality.

Method used

An automatic wire winding and arranging equipment with a wire arranging transmission screw, roller positioning strips, and rollers with snap-fitted grooves, clamping and protective rollers, and adjustable positioning columns to minimize friction and ensure precise cable arrangement.

Benefits of technology

The equipment provides high-strength winding and positioning, reduces cable damage, and ensures precise cable arrangement by minimizing friction, facilitating efficient and high-precision cable processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic take-up and wire arrangement device for producing a superfine cable, which comprises an automatic take-up and wire arrangement device main body, the automatic take-up and wire arrangement device main body is provided with a wire arrangement transmission screw rod and a roller positioning strip which are arranged in parallel, and the wire arrangement transmission screw rod is movably provided with a wire arrangement transmission seat; fixing frames are symmetrically connected to the upper end of the winding displacement transmission seat, connecting seats are arranged above the fixing frames, an upper pressing roller and a positioning roller are rotationally installed between the fixing frames and between the connecting seats respectively, a downward groove is formed in the middle of the positioning roller, and the upper pressing roller is in clearance clamping fit with the groove of the positioning roller; a clamping roller and a protection roller are symmetrically arranged on the two sides of the wire arranging transmission base respectively. According to the automatic take-up and arranging equipment for production of the superfine cable, high-strength take-up positioning and protection treatment can be conducted on the superfine cable, excessive pulling of the cable is avoided, friction of the cable is reduced, damage to the cable is prevented, meanwhile, cable arranging is accurate, and take-up machining of the superfine cable is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultra-thin cable production equipment, in particular to automatic wire-winding and arranging equipment for ultra-thin cable production. Background Art

[0002] Ultra-fine cables usually refer to cables with very small diameters and are often used in applications that require high flexibility and detail accuracy. In the production process of ultra-fine cables, automatic winding equipment is used for winding, which improves production efficiency, ensures the neatness and stability of cable winding, and reduces errors and fatigue caused by manual operation.

[0003] When existing ultra-fine cables are wound up, they are wound up and arranged by a cable arrangement structure so that the cables are arranged according to certain rules or lengths. Currently, automatic winding and arranging equipment for ultra-fine cable production uses a cable arrangement structure with guide wheels to arrange and guide the cables. However, due to the small size of ultra-fine cables, friction is likely to occur during the cable arrangement and guiding process, affecting the quality of the cables. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic wire-winding and arranging device for producing ultra-fine cables, so as to solve the problem raised by the above-mentioned background technology that the automatic wire-winding and arranging device for producing ultra-fine cables on the market currently performs wire-arranging and guiding processing on the cables through a wire-arranging structure with a guide wheel, but due to the small size of the ultra-fine cables, friction is easily generated during the wire-arranging and guiding process, thereby affecting the quality of the cables.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic wire winding and arranging equipment for extremely fine cable production, comprising an automatic wire winding and arranging equipment main body, the automatic wire winding and arranging equipment main body is provided with a wire arranging transmission screw and a roller positioning strip arranged in parallel, and a wire arranging transmission seat is movably installed on the wire arranging transmission screw, the upper end of the wire arranging transmission seat is symmetrically connected to a fixing frame, and a connecting seat is provided above the fixing frame, and an upper pressing roller and a positioning roller are rotatably installed between the fixing frame and between the connecting seat, the middle of the positioning roller has a downward groove, and the upper pressing roller and the groove gap of the positioning roller are snap-fitted, a clamping roller and a protective roller are symmetrically provided on both sides of the wire arranging transmission seat, and the clamping roller and the protective roller are both perpendicularly arranged to the upper pressing roller and the positioning roller, a fixing plate is connected to the middle part of the lower end of the roller positioning strip, and a supporting column is provided on the upper end of the fixing plate, a U-shaped roller fixing seat is rotatably installed above the supporting column, and a wire roller with a concave wheel structure is rotatably installed in the roller fixing seat.

[0006] Preferably, a mounting frame is provided on the main body of the automatic wire winding and arranging equipment, and a movable wire reel and a positioning wire reel corresponding to the positions are respectively installed on both sides of the mounting frame, a winding drive mechanism for rotationally driving the positioning wire reel is installed on one side of the mounting frame, and a linear moving mechanism for linear movement of the movable wire reel is installed on the other side of the mounting frame, and a cable winding drum for plugging and cooperating with the positioning wire reel is provided on the other side of the movable wire reel.

[0007] Preferably, an adjusting rod is fixed through the connecting seat via a threaded structure, and the lower end of the adjusting rod is rotatably engaged with the fixing frame.

[0008] Preferably, the upper end surface of the concave wheel structure groove of the conductor roller corresponds to the upper end surface of the groove of the positioning roller.

[0009] Preferably, a first positioning column and a second positioning column are respectively fixed to both sides of the upper end of the cable transmission seat by screws, and the first positioning column and the second positioning column are rotatably connected to the clamping roller and the protective roller respectively.

[0010] Preferably, anti-deflection rollers are symmetrically installed on the side surfaces of the cable transmission seat, and the anti-deflection rollers are placed on roller positioning strips.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the automatic wire winding and arranging equipment for ultra-fine cable production can perform high-strength winding and positioning and protective treatment on ultra-fine cables, avoid excessive pulling of cables, and reduce friction of cables to prevent damage to cables. At the same time, the cables are precisely arranged, which is convenient for winding and processing of ultra-fine cables. The automatic wire winding and arranging equipment for ultra-fine cable production forms an adjustable channel for ultra-fine cable transmission through an upper pressure roller, a positioning roller, and a clamping roller, so that ultra-fine cables have a high-precision cable arrangement and positioning function, and further protect the cables through protective rollers and conductor rollers to avoid friction of the cables due to cable movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of an automatic wire-winding and arranging device for producing ultra-thin cables according to the utility model;

[0013] Figure 2 This utility model is an automatic wire winding and arranging equipment for ultra-thin cable production Figure 1 The enlarged structural diagram at A in the middle;

[0014] Figure 3 This is a top view of an automatic wire-winding and arranging device for producing ultra-thin cables according to the utility model;

[0015] Figure 4 This utility model is an automatic wire winding and arranging equipment for ultra-thin cable production Figure 2 The enlarged structural diagram at B in the middle;

[0016] Figure 5 This is a schematic diagram of the connection structure between the cable arrangement transmission seat and the cable arrangement transmission screw of an automatic cable take-up and cable arrangement device for producing ultra-thin cables according to the utility model;

[0017] Figure 6 The utility model is a schematic diagram of the movable structure of the wire arrangement transmission seat relative to the wire arrangement transmission screw of the automatic wire taking-up and arranging equipment for producing ultra-thin cables.

[0018] In the figure: 1. main body of automatic wire winding and arranging equipment; 2. mounting frame; 3. movable wire reel; 301. cable winding drum; 302. linear moving mechanism; 4. fixing frame; 401. connecting seat; 402. adjusting rod; 5. wire arranging transmission screw; 6. supporting column; 601. conductor drum; 602. drum fixing seat; 7. fixing plate; 8. wire arranging transmission seat; 801. clamping drum; 802. first positioning column; 803. protective drum; 804. second positioning column; 805. anti-deviation roller; 9. upper pressure roller; 10. positioning drum; 11. roller positioning strip; 12. positioning wire reel; 1201. winding drive mechanism. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-6The utility model provides a technical solution: an automatic wire winding and arranging device for producing ultra-fine cables, comprising an automatic wire winding and arranging device body 1, a mounting frame 2 is provided on the automatic wire winding and arranging device body 1, and a movable wire reel 3 and a positioning wire reel 12 corresponding to the positions are respectively installed on both sides of the mounting frame 2, a winding driving mechanism 1201 for rotating the positioning wire reel 12 is installed on one side of the mounting frame 2, and a linear moving mechanism 302 for linear movement of the movable wire reel 3 is installed on the other side of the mounting frame 2, and a cable winding drum 301 plugged with the positioning wire reel 12 is provided on the other side of the movable wire reel 3. This structure enables the winding structure of the automatic wire winding and arranging device body 1 to be separated, so that the wound ultra-fine cable can be taken down, and the automatic wire winding and arranging device body 1 can be separated. A wire arrangement device body 1 is provided with a wire arrangement transmission screw 5 and a roller positioning strip 11 arranged in parallel. The wire arrangement transmission screw 5 is rotatably installed between the mounting frames 2. The wire arrangement transmission screw 5 and the stepping motor are fixed by a coupling so that the wire arrangement transmission screw 5 can be driven forward and reversely to realize the movement of the wire arrangement transmission seat 8 and perform wire arrangement positioning. The two ends of the roller positioning strip 11 are bolted between the mounting frames 2, and the wire arrangement transmission seat 8 is movably installed on the wire arrangement transmission screw 5. The upper end of the wire arrangement transmission seat 8 is symmetrically connected to the fixing frame 4, and a connecting seat 401 is provided above the fixing frame 4. An adjusting rod 402 is fixed through the connecting seat 401 through a threaded structure, and the lower end of the adjusting rod 402 is rotatably connected to the fixing frame 4. This structure can adjust the connection by rotating the adjusting rod 402. The distance between the connecting seat 401 and the upper end surface of the fixing frame 4 controls the distance of the gap between the upper pressing roller 9 and the positioning roller 10, so as to clamp the ultra-fine cable. The upper pressing roller 9 and the positioning roller 10 play the role of clamping the ultra-fine cable up and down, and the upper pressing roller 9 and the positioning roller 10 are rotatably installed between the fixing frame 4 and the connecting seat 401 respectively. The middle of the positioning roller 10 has a downward groove, and the groove gap between the upper pressing roller 9 and the positioning roller 10 is snap-fitted. The clamping roller 801 and the protective roller 803 are symmetrically arranged on both sides of the cable transmission seat 8, and the clamping roller 801 and the protective roller 803 are vertically arranged with the upper pressing roller 9 and the positioning roller 10. The first positioning column 8 is fixed to both sides of the upper end of the cable transmission seat 8 by screws 02 and the second positioning column 804, and the first positioning column 802 and the second positioning column 804 are rotatably connected to the clamping roller 801 and the protective roller 803 respectively. This structure allows the first positioning column 802 and the second positioning column 804 to be adjustable and fixed relative to the cable arrangement transmission seat 8, so that the spacing of the clamping roller 801 and the spacing of the protective roller 803 can be adjusted respectively, so that the clamping roller 801 can clamp the cable left and right, so that the cable can be accurately arranged according to needs, and the protective roller 803 plays a guiding and protective role for the cable from the conductor roller 601 to the upper pressure roller 9 and the positioning roller 10 to avoid friction of the cable. Anti-deflection rollers 805 are also symmetrically installed on the side of the cable arrangement transmission seat 8, and the anti-deflection rollers 805 are placed on the roller positioning strips 11.This structure allows the cable drive seat 8 to move in a straight line. By rotating and driving the cable drive screw 5, the cable drive seat 8 can only move in a straight line under the action of linear limiting. The middle part of the lower end of the roller positioning strip 11 is connected to a fixing plate 7, and the upper end of the fixing plate 7 is provided with a support column 6. A U-shaped roller fixing seat 602 is rotatably installed above the support column 6, and a wire roller 601 with a concave wheel structure is rotatably installed in the roller fixing seat 602. The upper end surface of the concave wheel structure groove of the wire roller 601 corresponds to the upper end surface of the groove of the positioning roller 10. The wire roller 601 of this structure can be rotated relative to the support column 6 through the positioning of the roller fixing seat 602, so that the wire roller 601 can be rotated with the movement of the cable drive seat 8, avoiding large friction on the cable and protecting the cable. The wire roller 601 limits the cable by setting a groove structure in the middle.

[0021] Working principle: When using the automatic wire winding and arranging equipment for the production of ultra-fine cables, first, when the ultra-fine cable is wound through the main body 1 of the automatic wire winding and arranging equipment, the ultra-fine cable is engaged through the groove of the wire drum 601, and then passes through the protective roller 803 to enter between the upper pressure roller 9 and the positioning roller 10, and then passes through the clamping roller 801 to lead to the cable winding drum 301. The movable winding drum 3 is fixed to the positioning winding drum 12 through the cable winding drum 301. When the winding drive mechanism 1201 is started, the ultra-fine cable is wound, and at the same time, the wire arrangement transmission screw 5 is driven by the stepper motor to rotate, and the wire arrangement transmission seat 8 moves in a straight line with the cooperation of the anti-deflection roller 805 and the roller positioning strip 11 to arrange the ultra-fine cable. During the movement of the wire arrangement transmission seat 8, the wire arrangement transmission seat 8 deviates from the position of the wire drum 601, and the wire drum 601 is pulled and fixed through the roller. The seat 602 is positioned relative to the support column 6 and rotates. The friction of the gap cable and the fixed plate 7 make the support column 6 stable relative to the roller positioning strip 11. The first positioning column 802 and the second positioning column 804 respectively perform adjustable installation processing on the clamping roller 801 and the protective roller 803. By rotating the adjusting rod 402, the distance between the connecting seat 401 and the upper end surface of the fixed frame 4 can be adjusted to control the gap distance between the upper pressure roller 9 and the positioning roller 10, so as to better guide the cable arrangement. After a round of winding is completed, the winding drive mechanism 1201 is closed and the linear moving mechanism 302 is started. The movable winding drum 3 is moved by the linear moving mechanism 302 to separate the cable winding drum 301 from the positioning winding drum 12, so that the extremely fine cable wound on the cable winding drum 301 can be removed. The stability of the structure of the mounting frame 2 enables the main body 1 of the automatic winding and arranging equipment to operate reliably, thereby completing a series of tasks.

[0022] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic wire-winding and arranging device for producing ultra-fine cables, comprising an automatic wire-winding and arranging device body (1), characterized in that: The main body (1) of the automatic wire winding and arranging device is provided with a wire arranging transmission screw (5) and a roller positioning strip (11) arranged in parallel, and a wire arranging transmission seat (8) is movably installed on the wire arranging transmission screw (5), the upper end of the wire arranging transmission seat (8) is symmetrically connected to a fixing frame (4), and a connecting seat (401) is provided above the fixing frame (4), and an upper pressure roller (9) and a positioning roller (10) are rotatably installed between the fixing frame (4) and the connecting seat (401), respectively, and the positioning roller (10) has a downward groove in the middle, and the grooves of the upper pressure roller (9) and the positioning roller (10) are The cable transmission seat (8) is symmetrically provided with a clamping roller (801) and a protective roller (803) on both sides, and the clamping roller (801) and the protective roller (803) are vertically arranged with the upper pressure roller (9) and the positioning roller (10). The middle part of the lower end of the roller positioning strip (11) is connected with a fixing plate (7), and the upper end of the fixing plate (7) is provided with a support column (6), and a U-shaped roller fixing seat (602) is rotatably installed above the support column (6), and a wire roller (601) with a concave wheel structure is rotatably installed in the roller fixing seat (602).

2. The automatic wire winding and arranging equipment for producing ultra-thin cables according to claim 1, characterized in that: The main body (1) of the automatic wire winding and arranging device is provided with a mounting frame (2), and a movable wire reel (3) and a positioning wire reel (12) are respectively mounted on both sides of the mounting frame (2) at corresponding positions; a winding drive mechanism (1201) for rotationally driving the positioning wire reel (12) is mounted on one side of the mounting frame (2), and a linear movement mechanism (302) for linearly moving the movable wire reel (3) is mounted on the other side of the mounting frame (2); and a cable winding drum (301) for plugging and cooperating with the positioning wire reel (12) is mounted on the other side of the movable wire reel (3).

3. The automatic wire winding and arranging equipment for producing ultra-thin cables according to claim 1, characterized in that: An adjusting rod (402) is fixedly passed through the connecting seat (401) via a threaded structure, and the lower end of the adjusting rod (402) is rotatably engaged with the fixing frame (4).

4. The automatic wire winding and arranging equipment for producing ultra-thin cables according to claim 1, characterized in that: The upper end surface of the concave wheel structure groove of the conductor roller (601) corresponds to the upper end surface of the groove of the positioning roller (10).

5. The automatic wire winding and arranging equipment for producing ultra-thin cables according to claim 1, characterized in that: A first positioning column (802) and a second positioning column (804) are respectively fixed to both sides of the upper end of the cable transmission seat (8) by screws, and the first positioning column (802) and the second positioning column (804) are respectively rotatably connected to the clamping roller (801) and the protective roller (803).

6. The automatic wire winding and arranging equipment for producing ultra-thin cables according to claim 1, characterized in that: Anti-deflection rollers (805) are also symmetrically mounted on the side of the cable transmission seat (8), and the anti-deflection rollers (805) are placed on the roller positioning strips (11).