Quenching machine tool expansion mechanism
By using linear drivers and clamped hydraulic rods in the quenching machine tool to automatically load and unload the material, the problem of low production efficiency caused by manual operation is solved, and the automatic processing efficiency of quenching workpieces and the continuity of the production line is improved.
Patent Information
- Application Number
- CN202420830664.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing quenching machine tools have slow loading and unloading due to manual operation, resulting in low production efficiency, especially in the case of large-scale production or frequent workpiece replacement.
A quenching machine tool expansion mechanism is designed, using a linear drive and clamping hydraulic rod to achieve automatic loading and unloading operation, and the workpiece to be quenched is raised through the feeding device to be eased to clamp and improve production efficiency.
Automatic operation of quenched workpieces is realized, production efficiency is improved, manual operation is reduced, labor intensity is reduced, and the continuity of the production line is improved.
Smart Images

Figure CN222160237U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment equipment, in particular to an expansion mechanism for a quenching machine tool. Background Art
[0002] Quenching is a heat treatment process in metal processing used to improve the hardness and wear resistance of metals. During the quenching process, the metal is heated to a sufficiently high temperature and then cooled rapidly, usually by immersing it in water, oil or other cooling media. This rapid cooling process changes the lattice structure of the metal, thereby hardening it. Quenching machine tools are equipment used to perform quenching processes.
[0003] Existing quenching machine tools are generally loaded and unloaded manually by workers. Due to the limitations of manual operation, the loading and unloading process may be relatively slow, resulting in low production efficiency. Especially for large-scale production or frequent replacement of workpieces, manual operation will become a bottleneck of production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a quenching machine expansion mechanism to solve the problem that the existing quenching machine tools are generally loaded and unloaded manually by workers. Due to the limitations of manual operation, the loading and unloading process may be slow, resulting in low production efficiency. Especially for large-scale production or frequent replacement of workpieces, manual operation will become a bottleneck of production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quenching machine tool expansion mechanism, comprising: a base, a mounting frame is fixedly connected to one side of the top of the base, a mounting plate is slidably connected to the inner end of the mounting frame, a fixed hydraulic rod is fixedly connected to the top of the mounting frame, the output end of the fixed hydraulic rod passes through the mounting frame and is fixedly connected to the mounting plate, the bottom end of the mounting plate is fixedly connected to an upper fixed platform, the bottom end of the mounting frame is fixedly connected to a lower fixed platform, a heating ring is provided at the side end of the lower fixed platform, a loading and unloading device is provided at the side end of the heating ring, one end of the loading and unloading device is fixedly connected to the bottom end of the mounting frame, and the other end is fixedly connected to one side of the top of the base, a lifting device is provided at the side end of the mounting frame, the lifting device is fixedly connected to the base, the lifting device is movably connected to a workpiece to be quenched, and a cooling water tank is fixedly connected to the other side of the top of the base.
[0006] As a further solution of the utility model: the loading and unloading device includes a linear drive, a fixed block, a clamping hydraulic rod, a connecting plate, a spacing adjustment groove, a fixing screw and a workpiece clamping block.
[0007] As a further solution of the utility model: one side of the bottom end of the linear drive is fixedly connected to the bottom end of the mounting frame, and the other end is fixedly connected to one side of the top end of the base, the movable end of the linear drive is fixedly connected to the fixed block, one end of the fixed block is fixedly connected to the clamping hydraulic rod, the movable end of the clamping hydraulic rod is fixedly connected to the connecting plate, the spacing adjustment grooves are provided with four groups, which are symmetrically opened at one end of the connecting plate, and the fixing screws pass through the spacing adjustment grooves and are threadedly connected to the workpiece clamping block.
[0008] As a further solution of the utility model: the ejecting device includes a material storage C-type cylinder, an ejecting plate, a shell, a lifting block, a screw rod, a first rotating wheel, a motor, a second rotating wheel and a belt.
[0009] As a further solution of the utility model: one end of the ejector plate passes through the C-shaped material storage cylinder, and the other end is fixedly connected to the lifting block, the upper end of the ejector plate is movably connected to the workpiece to be quenched, the lifting block is arranged at the inner end of the outer shell and is slidably connected to the outer shell, the screw rod passes through the outer shell and is rotatably connected to the outer shell, the screw rod is threadedly connected to the lifting block, the wheel 1 is arranged at the top of the outer shell and is fixedly connected to the screw rod, the upper end of the outer side of the outer shell is fixedly connected to the motor, the output end of the motor is fixedly connected to the wheel 2, and the wheel 1 and the wheel 2 are connected by belt drive.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The utility model realizes automatic loading and unloading operations of workpieces to be quenched by cooperating with components such as a linear drive and a clamping hydraulic rod, thereby improving production efficiency, reducing manual operations, and lowering labor intensity. The spacing of the workpiece clamping blocks can be adjusted through the spacing adjustment grooves, so that the workpiece clamping blocks can clamp workpieces to be quenched of different sizes. Multiple groups of workpieces to be quenched can be lifted through the lifting device, making it easier for the loading and unloading devices to clamp them, thereby improving production efficiency, reducing manual operations, and improving the continuity of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of a quenching machine tool expansion mechanism described in the utility model;
[0013] Figure 2 It is a structural schematic diagram of a linear drive in an expansion mechanism of a quenching machine tool described in the utility model;
[0014] Figure 3 It is a structural schematic diagram of the A position in the expansion mechanism of a quenching machine tool described in the utility model;
[0015] Figure 4 It is a structural schematic diagram of a top material plate in an expansion mechanism of a quenching machine tool described in the utility model;
[0016] Figure 5 It is a schematic diagram of the internal structure of a shell in an expansion mechanism of a quenching machine tool described in the utility model.
[0017] In the figure: 1. base; 2. mounting frame; 3. mounting plate; 4. fixed hydraulic rod; 5. upper fixed platform; 6. lower fixed platform; 7. heating ring; 8. loading and unloading device; 81. linear drive; 82. fixing block; 83. clamping hydraulic rod; 84. connecting plate; 85. spacing adjustment groove; 86. fixing screw; 87. workpiece clamping block; 9. ejecting device; 91. material storage C-type cylinder; 92. ejecting plate; 93. housing; 94. lifting block; 95. screw rod; 96. rotating wheel one; 97. motor; 98. rotating wheel two; 99. belt; 10. workpiece to be quenched; 11. cooling water tank. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0020] Reference Figure 1In the embodiment of the utility model, a quenching machine tool expansion mechanism includes: a base 1, a mounting frame 2 is fixedly connected to one side of the top of the base 1, a mounting plate 3 is slidably connected to the inner end of the mounting frame 2, a fixed hydraulic rod 4 is fixedly connected to the top of the mounting frame 2, the output end of the fixed hydraulic rod 4 passes through the mounting frame 2 and is fixedly connected to the mounting plate 3, the bottom end of the mounting plate 3 is fixedly connected to an upper fixed platform 5, the bottom end of the mounting frame 2 is fixedly connected to a lower fixed platform 6, a heating ring 7 is provided at the side end of the lower fixed platform 6, a loading and unloading device 8 is provided at the side end of the heating ring 7, one end of the loading and unloading device 8 is fixedly connected to the bottom end of the mounting frame 2, and the other end is fixedly connected to one side of the top of the base 1, a lifting device 9 is provided at the side end of the mounting frame 2, the lifting device 9 is fixedly connected to the base 1, a workpiece 10 to be quenched is movably connected to the inside of the lifting device 9, and a cooling water tank 11 is fixedly connected to the other side of the top of the base 1.
[0021] Reference Figures 2 to 3 The loading and unloading device 8 includes a linear drive 81, a fixed block 82, a clamping hydraulic rod 83, a connecting plate 84, a spacing adjustment groove 85, a fixing screw 86 and a workpiece clamping block 87. One side of the bottom end of the linear drive 81 is fixedly connected to the bottom end of the mounting frame 2, and the other end is fixedly connected to one side of the top of the base 1. The movable end of the linear drive 81 is fixedly connected to the fixed block 82, one end of the fixed block 82 is fixedly connected to the clamping hydraulic rod 83, and the movable end of the clamping hydraulic rod 83 is fixedly connected to the connecting plate 84. There are four groups of spacing adjustment grooves 85, which are symmetrically opened at one end of the connecting plate 84. The fixing screws 86 penetrate the spacing adjustment grooves 85 and are threadedly connected to the workpiece clamping block 87.
[0022] By adopting the above scheme: through the cooperation of components such as the linear drive 81 and the clamping hydraulic rod 83, automatic loading and unloading operations of the workpiece 10 to be quenched are realized, production efficiency is improved, manual operations are reduced, and labor intensity is reduced. The spacing of the workpiece clamping block 87 can be adjusted through the spacing adjustment groove 85, so that the workpiece clamping block 87 can clamp workpieces 10 to be quenched of different sizes.
[0023] Reference Figures 4 to 5 The ejecting device 9 includes a material storage C-type cylinder 91, an ejecting plate 92, a shell 93, a lifting block 94, a screw 95, a rotating wheel 96, a motor 97, a rotating wheel 2 98 and a belt 99. One end of the ejecting plate 92 passes through the material storage C-type cylinder 91, and the other end is fixedly connected to the lifting block 94. The upper end of the ejecting plate 92 is movably connected to the workpiece 10 to be quenched. The lifting block 94 is arranged at the inner end of the shell 93 and is slidably connected to the shell 93. The screw 95 passes through the shell 93 and is rotatably connected to the shell 93. The screw 95 is threadedly connected to the lifting block 94. The rotating wheel 1 96 is arranged at the top of the shell 93 and is fixedly connected to the screw 95. The upper end of the outer side of the shell 93 is fixedly connected to the motor 97. The output end of the motor 97 is fixedly connected to the rotating wheel 2 98. The rotating wheel 1 96 and the rotating wheel 2 98 are connected by a belt 99.
[0024] By adopting the above scheme, multiple groups of workpieces 10 to be quenched can be lifted by the lifting device 9, so as to facilitate the clamping of the loading and unloading device 8, thereby improving production efficiency, reducing manual operations, and improving the continuity of the production line.
[0025] The working principle of the utility model is as follows: first, the workpiece 10 to be quenched is placed inside the C-type storage cylinder 91, wherein the upper end of the ejector plate 92 is movably connected to the workpiece 10 to be quenched, and at the same time, the workpiece clamping block 87 is prepared, and the spacing of the workpiece clamping block 87 is adjusted according to the size of the workpiece 10 to be quenched, so as to ensure that the workpiece clamping block 87 can effectively clamp the workpiece, and then the motor 97 is started, so that the second rotating wheel 98 drives the first rotating wheel 96 to rotate through the belt 99, so that the screw rod 95 rotates accordingly, so that the lifting block 94 threadedly connected to the screw rod 95 rises, and drives the ejector plate 92, and lifts the workpiece 10 to be quenched to the required position, in preparation for the next clamping operation, and then the linear drive 81 in the loading and unloading device 8 is started, causing the clamping hydraulic rod 83 to move toward the workpiece 1 to be quenched 0, and then the clamping hydraulic rod 83 pushes the workpiece clamping block 87 to press it to clamp the workpiece 10 to be quenched. The clamped workpiece 10 to be quenched is sent to the quenching machine for quenching treatment, and corresponding operations are performed according to the process requirements; through the cooperation of the linear drive 81 and the clamping hydraulic rod 83 and other components, the automatic loading and unloading operation of the workpiece 10 to be quenched is realized, the production efficiency is improved, the manual operation is reduced, and the labor intensity is reduced. The spacing of the workpiece clamping block 87 can be adjusted through the spacing adjustment groove 85, so that the workpiece clamping block 87 can clamp the workpieces 10 to be quenched of different sizes. Through the lifting device 9, multiple groups of workpieces 10 to be quenched can be lifted, which is convenient for the loading and unloading device 8 to clamp them, thereby improving the production efficiency, reducing the manual operation, and improving the continuity of the production line.
[0026] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A quenching machine tool expansion mechanism, It is characterized in that include: A base (1), a top side of the base (1) is fixedly connected to a mounting frame (2), an inner end of the mounting frame (2) is slidably connected to a mounting plate (3), a top of the mounting frame (2) is fixedly connected to a fixed hydraulic rod (4), an output end of the fixed hydraulic rod (4) passes through the mounting frame (2) and is fixedly connected to the mounting plate (3), an upper fixed platform (5) is fixedly connected to the bottom end of the mounting plate (3), a lower fixed platform (6) is fixedly connected to the bottom end of the mounting frame (2), and a side end of the lower fixed platform (6) is provided A heating ring (7) is arranged, and a loading and unloading device (8) is arranged at the side end of the heating ring (7), one end of the loading and unloading device (8) is fixedly connected to the bottom end of the mounting frame (2), and the other end is fixedly connected to one side of the top end of the base (1), and a lifting device (9) is arranged at the side end of the mounting frame (2), and the lifting device (9) is fixedly connected to the base (1), and a workpiece (10) to be quenched is movably connected inside the lifting device (9), and a cooling water tank (11) is fixedly connected to the other side of the top end of the base (1).
2. A quenching machine tool expansion mechanism according to claim 1, It is characterized in that The loading and unloading device (8) comprises a linear drive (81), a fixing block (82), a material clamping hydraulic rod (83), a connecting plate (84), a spacing adjustment groove (85), a fixing screw (86) and a workpiece clamping block (87).
3. A quenching machine tool expansion mechanism according to claim 2, It is characterized in that One side of the bottom end of the linear drive (81) is fixedly connected to the bottom end of the mounting frame (2), and the other side is fixedly connected to one side of the top end of the base (1). The movable end of the linear drive (81) is fixedly connected to the fixed block (82). One end of the fixed block (82) is fixedly connected to the material clamping hydraulic rod (83). The movable end of the material clamping hydraulic rod (83) is fixedly connected to the connecting plate (84). Four groups of spacing adjustment grooves (85) are provided, which are symmetrically opened at one end of the connecting plate (84). The fixing screws (86) penetrate the spacing adjustment grooves (85) and are threadedly connected to the workpiece clamping block (87).
4. A quenching machine tool expansion mechanism according to claim 1, It is characterized in that The material ejecting device (9) comprises a material storage C-shaped cylinder (91), a material ejecting plate (92), a housing (93), a lifting block (94), a screw rod (95), a first rotating wheel (96), a motor (97), a second rotating wheel (98) and a belt (99).
5. A quenching machine tool expansion mechanism according to claim 4, It is characterized in that One end of the ejector plate (92) passes through the material storage C-shaped cylinder (91), and the other end is fixedly connected to the lifting block (94). The upper end of the ejector plate (92) is movably connected to the workpiece (10) to be quenched. The lifting block (94) is arranged at the inner end of the shell (93) and is slidably connected to the shell (93). The screw rod (95) passes through the shell (93) and is rotatably connected to the shell (93). The screw rod (95) is threadedly connected to the lifting block (94). The first rotating wheel (96) is arranged at the top of the shell (93) and is fixedly connected to the screw rod (95). The upper end of the outer side of the shell (93) is fixedly connected to the motor (97). The output end of the motor (97) is fixedly connected to the second rotating wheel (98). The first rotating wheel (96) and the second rotating wheel (98) are connected by a belt (99).
