Automatic electroplating electrophoresis device for surface of brake disc
By designing an automated electroplating device, the automatic suspension of the brake disc and automatic immersion and extraction of the electroplating solution are achieved by using the drive motor and lifting parts, which solves the problems of high labor intensity and low efficiency caused by manual operation in the prior art, and improves the electroplating operation Efficiency and reduce waste of plating solution.
Patent Information
- Application Number
- CN202420898709.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing automatic electroplating and electrophoresis device for brake disc surfaces requires operators to manually place and take the brake discs during electroplating operations, resulting in high labor intensity and low efficiency.
An automated electroplating device including a base plate, an electroplating box, a fixed rod, a side rod and an electroplating assembly was designed. The brake disc was automatically realized by using a drive motor, a drive rod, a connecting piece, a support plate, a adjusting motor, a rotating rod and a lift piece. Automatic immersion and extraction of suspension and electroplating solution to reduce manual operation.
It effectively reduces the labor intensity of the operators, improves the efficiency of brake disc electroplating operations, and reduces the waste of electroplating solution by recycling components.
Smart Images

Figure CN222160423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing, in particular to an automatic electroplating and electrophoresis device for the surface of a brake disc. Background Art
[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to adhere a layer of metal film to the surface of metal or other material parts, thereby preventing metal oxidation, improving wear resistance, conductivity, reflectivity, corrosion resistance and enhancing aesthetics. In actual use, the current brake disc surface automated electroplating and electrophoresis devices mostly directly place the brake disc inside the device, and then pour the plating solution for electroplating. Therefore, in the process of pouring the plating solution, the brake disc is easily impacted, followed by position displacement, which affects the electroplating effect. At the same time, it is very easy to cause the brake disc to collide with the electrode plate and be damaged, which affects the quality of subsequent products.
[0003] To solve the above problems, the prior art patent (CN216107276U) discloses an automated electroplating and electrophoresis device for the surface of a brake disc, which specifically includes a plating box, wherein limit members are fixedly installed on both sides of the upper surface of the plating box, and the limit members are slidably connected to vertical rods, and the outer surface of the vertical rods is provided with grooves, and the inner side walls of the grooves are fixedly installed with racks, and the top of the surface of one side of the plating box is fixedly installed with supports, and a servo motor is fixedly installed on the upper surface of the support by bolts, and a gear is fixedly installed on the output end of the servo motor; through the arrangement of the upper limit members, vertical rods, racks, servo motors, gears, bearing members and bearing nets on the plating box, the staff can more smoothly and effectively deliver the brake pads to the bottom of the plating box, and effectively avoid the direct impact of the plating liquid on the brake pads, causing the brake pads to deviate, thereby effectively increasing the electroplating effect of the brake pads, while greatly improving the protection of the brake discs and reducing the damage rate of the brake discs.
[0004] However, in the above-mentioned prior art, when the brake disc is electroplated, the operator needs to manually place and take the brake disc, which greatly increases the labor intensity of the operator and also leads to low efficiency of the brake disc electroplating operation. Utility Model Content
[0005] The purpose of the utility model is to provide an automated electrophoretic plating device for a brake disc surface, which solves the technical problem in the prior art that operators need to manually place and take the brake disc during electroplating operations, which greatly increases the labor intensity of the operators and also leads to low efficiency of the brake disc electroplating operation.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts an automatic electroplating and electrophoresis device for the surface of a brake disc, comprising a base plate, an electroplating box, a fixed rod, a side rod and an electroplating assembly, wherein the electroplating box is fixedly connected to the base plate and is located above the base plate, the fixed rod is fixedly connected to the base plate and is located on the outside of the base plate, the side rod is fixedly connected to the base plate and is located on the outside of the base plate, the electroplating assembly comprises a driving motor, a driving rod, a connecting piece, a supporting plate, an adjusting motor, a rotating rod and a lifting piece, wherein the driving motor is fixed to one end of the driving rod. The driving rod is connected to the fixing rod and is located on the outside of the fixing rod. The other end of the driving rod is rotatably connected to the fixing rod and is located inside the fixing rod. The surface of the driving rod has a thread. The connecting piece is threadedly connected to the driving rod and is located on the outside of the driving rod. The support plate is fixedly connected to the connecting piece and is located above the connecting piece. The adjusting motor is fixedly connected to one end of the rotating rod and is located on the outside of the support plate. The rotating rod has a bidirectional thread. The lifting piece is threadedly connected to the rotating rod and is located below the support plate.
[0007] Among them, the connecting member includes a moving block, a limiting rod and a left side rod, the moving block is threadedly connected to the driving rod and is located on the outside of the driving rod, and the driving rod passes through the moving block, the limiting rod is slidably connected to the moving block and is located above the driving rod, and the limiting rod passes through the moving block, and the left side rod is fixedly connected to the moving block and is located above the moving block.
[0008] Wherein, the connecting member also includes a pulley, a fixed seat and a right side rod, the pulley is rotatably connected to the side rod and is located on the outside of the side rod, the fixed seat is rotatably connected to the pulley and is located above the pulley, and the right side rod is fixedly connected to the fixed seat and is located above the fixed seat.
[0009] Among them, the lifting member includes two adjustment seats, a pull rod 1, a pull rod 2 and a connecting seat, the two adjustment seats are symmetrically arranged, the adjustment seats are threadedly connected to the rotating rod and are located on the outside of the rotating rod, and the rotating rod passes through the adjustment seats, the pull rod 1 is rotatably connected to the adjustment seat and is located below the adjustment seat, the pull rod 2 is rotatably connected to another adjustment seat and is located below the adjustment seat, and the connecting seat is rotatably connected to the pull rod 1 and is located on the outside of the pull rod 2.
[0010] Among them, the lifting member also includes a sliding plate, a hook and a hanging frame, the sliding plate is fixedly connected to the connecting seat and is located below the connecting seat, the hook is fixedly connected to the sliding plate and is located below the sliding plate, and the hanging frame is detachably connected to the hook and is located below the hook.
[0011] Among them, the brake disc surface automated electroplating and electrophoresis device also includes a recovery component, which includes four legs, a collection box and a reflux pipe. The four legs are detachably connected to the base plate and are located above the base plate. The collection box is fixedly connected to the four legs and is located above the legs. The reflux pipe is fixedly connected to the collection box and is located outside the collection box.
[0012] The utility model discloses an automatic electrophoresis device for electroplating the surface of a brake disc. When it is used, the brake disc is suspended below the lifting member, the driving motor drives the driving rod to rotate, the connecting member drives the lifting member to move above the electroplating box, the adjusting motor drives the rotating rod to rotate, and the lifting member is immersed in the electroplating box. After the electroplating operation of the brake disc is completed, the lifting member rises. This method can effectively solve the problem of labor intensity and low efficiency caused by the need for operators to manually place and take the brake disc during the electroplating operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model.
[0015] Figure 2 It is a top view of the first embodiment of the utility model.
[0016] Figure 3 The utility model Figure 2 AA line structural cross-section view.
[0017] Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.
[0018] 101-bottom plate, 102-electroplating box, 103-fixed rod, 104-side rod, 105-drive motor, 106-drive rod, 107-support plate, 108-adjustment motor, 109-rotation rod, 110-moving block, 111-limit rod, 112-left rod, 113-pulley, 114-fixed seat, 115-right rod, 116-adjustment seat, 117-pull rod one, 118-pull rod two, 119-connecting seat, 120-sliding plate, 121-hook, 122-suspension frame, 201-leg, 202-collection box, 203-reflux pipe. DETAILED DESCRIPTION
[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0020] The first embodiment of the present application is:
[0021] See also Figure 1 to Figure 3 ,in Figure 1 It is a structural schematic diagram of the first embodiment of the utility model. Figure 2 is a top view of the first embodiment of the utility model, Figure 3 The utility model Figure 2 AA line structural cross-section view.
[0022] The utility model provides an automatic electroplating and electrophoresis device for a brake disc surface, comprising a base plate 101, a plating box 102, a fixed rod 103, a side rod 104 and a plating assembly, wherein the plating assembly comprises a driving motor 105, a driving rod 106, a connecting piece, a support plate 107, an adjusting motor 108, a rotating rod 109 and a lifting piece, wherein the connecting piece comprises a moving block 110, a limiting rod 111, a left side rod 112, a pulley 113, a fixed seat 114 and a right side rod 115, and the lifting piece comprises two adjusting seats 116, a pull rod 117, a pull rod 118, a connecting seat 119, a sliding plate 120, a hook 121 and a hanging frame 122. The above scheme solves the problem that an operator needs to manually place and take the brake disc when performing electroplating operations on the brake disc, which greatly increases the labor intensity of the operator and also leads to the problem of low efficiency of the brake disc electroplating operation.
[0023] According to the present specific embodiment, the electroplating box 102 is fixedly connected to the bottom plate 101 and is located above the bottom plate 101, the fixed rod 103 is fixedly connected to the bottom plate 101 and is located on the outside of the bottom plate 101, the side rod 104 is fixedly connected to the bottom plate 101 and is located on the outside of the bottom plate 101, the electroplating assembly includes a driving motor 105, a driving rod 106, a connecting piece, a support plate 107, an adjusting motor 108, a rotating rod 109 and a lifting piece, the driving motor 105 is fixedly connected to one end of the driving rod 106 and is located on the outside of the fixing rod 103, the other end of the driving rod 106 is rotatably connected to the fixing rod 103 and is located inside the fixing rod 103, and the surface of the driving rod 106 has threads, the connecting piece is threadedly connected to the driving rod 106 and is located on the outside of the driving rod 106, the support plate 107 is fixedly connected to the connecting piece and is located above the connecting piece, the adjusting motor 108 The machine 108 is fixedly connected to one end of the rotating rod 109 and is located on the outside of the support plate 107, and the rotating rod 109 has a bidirectional thread. The lifting member is threadedly connected to the rotating rod 109 and is located below the support plate 107. The bottom plate 101 carries the electroplating box 102, and the fixed rod 103 and the side rod 104 assist the movement of the connecting member. The support plate 107 carries the lifting member. The electroplating liquid is added into the electroplating box 102, and the brake disc is suspended below the lifting member. The driving motor 105 drives the driving rod 106 to rotate, and the connecting member drives the lifting member to move above the electroplating box 102. The adjusting motor 108 drives the rotating rod 109 to rotate, immersing the lifting member in the electroplating box 102. After the electroplating operation of the brake disc is completed, the lifting member rises. This method can effectively solve the problem of labor intensity and low efficiency caused by the need for operators to manually place and take the brake disc during the electroplating operation of the brake disc.
[0024] Among them, the moving block 110 is threadedly connected to the driving rod 106 and is located on the outside of the driving rod 106, and the driving rod 106 passes through the moving block 110, the limiting rod 111 is slidably connected to the moving block 110 and is located above the driving rod 106, and the limiting rod 111 passes through the moving block 110, the left side rod 112 is fixedly connected to the moving block 110 and is located above the moving block 110, the moving block 110 slides on the outside of the limiting rod 111 to prevent the moving block 110 from deviating during movement, and the moving block 110 drives the left side rod 112 to move.
[0025] Secondly, the pulley 113 is rotatably connected to the side rod 104 and is located on the outside of the side rod 104. The fixed seat 114 is rotatably connected to the pulley 113 and is located above the pulley 113. The right side rod 115 is fixedly connected to the fixed seat 114 and is located above the fixed seat 114. The support plate 107 drives the right side rod 115 and the left side rod 112 to move simultaneously. The fixed seat 114 causes the right side rod 115 to drive the pulley 113 to rotate, and the pulley 113 rolls in the side rod 104, so that the right side rod 115 and the left side rod 112 operate synchronously.
[0026] At the same time, the two adjustment seats 116 are symmetrically arranged, the adjustment seats 116 are threadedly connected to the rotating rod 109 and are located on the outside of the rotating rod 109, and the rotating rod 109 passes through the adjustment seat 116, the pull rod 117 is rotatably connected to the adjustment seat 116 and is located below the adjustment seat 116, the pull rod 2 118 is rotatably connected to the other adjustment seat 116 and is located below the adjustment seat 116, the connecting seat 119 is rotatably connected to the pull rod 1 117 and is located on the outside of the pull rod 2 118, and the rotating rod 109 drives the adjustment seat 116 to move, and the pull rod 1 117 and the pull rod 2 118 cooperate with each other to make the connecting seat 119 rise or fall.
[0027] In addition, the sliding plate 120 is fixedly connected to the connecting seat 119 and is located below the connecting seat 119, the hook 121 is fixedly connected to the sliding plate 120 and is located below the sliding plate 120, the suspension bracket 122 is detachably connected to the hook 121 and is located below the hook 121, and the sliding plate 120 maintains stability when rising or falling by slidingly connecting with the left rod 112 and the right rod 115, and the suspension bracket 122 is used to suspend multiple brake discs. The suspension bracket 122 is hung on the hook 121, and the suspension bracket 122 is driven to rise or fall by the sliding plate 120, which is convenient for electroplating multiple brake discs at the same time, and multiple suspension brackets 122 can be prepared at the same time for continuous electroplating of brake discs, thereby improving the electroplating efficiency of brake discs.
[0028] An automatic electrophoretic electroplating device for a brake disc surface is used according to the present embodiment. By setting a plating box 102, a fixing rod 103, a side rod 104 and a plating assembly, when it is used, the plating liquid is added into the plating box 102, the brake disc is hung above the hanging frame 122, the hanging frame 122 is hung on the hook 121, the driving motor 105 drives the driving rod 106 to rotate, the moving block 110 drives the left side rod 112 to move, the pulley 113 makes the right side rod 115 and the left side rod 112 run synchronously, and the sliding plate 120 drives the hanging frame 122 to move to the Above the electroplating box 102, the adjusting motor 108 drives the rotating rod 109 to rotate, and the two adjusting seats 116 move inward, and the connecting seat 119 is lowered by the cooperation between the pull rod 117 and the pull rod 2 118, and the sliding plate 120 pushes the suspension rack 122 into the electroplating box 102. After the electroplating operation of the brake disc is completed, the sliding plate 120 drives the suspension rack 122 to rise, thereby effectively reducing the labor intensity of the operators, and by preparing multiple groups of the suspension racks 122, continuous electroplating operation of the brake disc can be realized, which greatly improves the electroplating operation efficiency of the brake disc.
[0029] The second embodiment of the present application is:
[0030] Based on the first embodiment, please refer to Figure 4 , Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.
[0031] The utility model provides a brake disc surface automatic electroplating and electrophoresis device, which also includes a recovery component. The recovery component includes four legs 201, a collection box 202 and a reflux pipe 203.
[0032] According to this specific embodiment, the four legs 201 are detachably connected to the base plate 101 and are located above the base plate 101. The collecting box 202 is fixedly connected to the four legs 201 and is located above the legs 201. The reflux pipe 203 is fixedly connected to the collecting box 202 and is located on the outside of the collecting box 202. The legs 201 support the collecting box 202. The collecting box 202 collects the electroplating liquid remaining on the surface of the brake disc after the electroplating operation is completed, and returns the collected electroplating liquid to the electroplating box 102 through the reflux pipe 203.
[0033] An automated electrophoretic electroplating device for the surface of a brake disc is used in accordance with the present embodiment. By setting a recovery component, when it is used, the support leg 201 supports the collection box 202. The collection box 202 collects the electroplating liquid remaining on the surface of the brake disc after the electroplating operation is completed, and returns the collected electroplating liquid to the electroplating box 102 through the reflux pipe 203, thereby reducing the waste of the electroplating liquid.
[0034] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.
Claims
1. An automatic electroplating and electrophoresis device for a brake disc surface, comprising a bottom plate, characterized in that: The electroplating box also includes an electroplating box, a fixed rod, a side rod and an electroplating assembly, wherein the electroplating box is fixedly connected to the bottom plate and is located above the bottom plate, the fixed rod is fixedly connected to the bottom plate and is located on the outside of the bottom plate, the side rod is fixedly connected to the bottom plate and is located on the outside of the bottom plate, the electroplating assembly includes a driving motor, a driving rod, a connecting piece, a support plate, an adjusting motor, a rotating rod and a lifting piece, the driving motor is fixedly connected to one end of the driving rod and is located on the outside of the fixed rod, the other end of the driving rod is rotatably connected to the fixed rod and is located inside the fixed rod, and the surface of the driving rod has a thread, the connecting piece is threadedly connected to the driving rod and is located on the outside of the driving rod, the support plate is fixedly connected to the connecting piece and is located above the connecting piece, the adjusting motor is fixedly connected to one end of the rotating rod and is located on the outside of the support plate, and the rotating rod has a bidirectional thread, and the lifting piece is threadedly connected to the rotating rod and is located below the support plate.
2. The automatic electrophoresis device for electroplating the brake disc surface according to claim 1, characterized in that: The connecting member includes a moving block, a limiting rod and a left side rod, the moving block is threadedly connected to the driving rod and is located on the outside of the driving rod, and the driving rod passes through the moving block, the limiting rod is slidably connected to the moving block and is located above the driving rod, and the limiting rod passes through the moving block, and the left side rod is fixedly connected to the moving block and is located above the moving block.
3. The automatic electroplating and electrophoresis device for the brake disc surface as claimed in claim 2, characterized in that: The connecting member also includes a pulley, a fixed seat and a right side rod, the pulley is rotatably connected to the side rod and is located on the outside of the side rod, the fixed seat is rotatably connected to the pulley and is located above the pulley, and the right side rod is fixedly connected to the fixed seat and is located above the fixed seat.
4. The automatic electrophoresis device for electroplating the brake disc surface as claimed in claim 3, characterized in that: The lifting member includes two adjustment seats, a pull rod 1, a pull rod 2 and a connecting seat. The two adjustment seats are symmetrically arranged. The adjustment seats are threadedly connected to the rotating rod and are located on the outside of the rotating rod, and the rotating rod passes through the adjustment seats. The pull rod 1 is rotatably connected to the adjustment seat and is located below the adjustment seat. The pull rod 2 is rotatably connected to the other adjustment seat and is located below the adjustment seat. The connecting seat is rotatably connected to the pull rod 1 and is located on the outside of the pull rod 2.
5. The automatic electrophoresis plating device for the brake disc surface as claimed in claim 4, characterized in that: The lifting member also includes a sliding plate, a hook and a hanging frame, the sliding plate is fixedly connected to the connecting seat and is located below the connecting seat, the hook is fixedly connected to the sliding plate and is located below the sliding plate, and the hanging frame is detachably connected to the hook and is located below the hook.
6. The automatic electrophoresis plating device for the brake disc surface as claimed in claim 5, characterized in that: The brake disc surface automated electroplating and electrophoresis device also includes a recovery component, which includes four legs, a collection box and a reflux pipe. The four legs are detachably connected to the base plate and are located above the base plate. The collection box is fixedly connected to the four legs and is located above the legs. The reflux pipe is fixedly connected to the collection box and is located outside the collection box.
Citation Information
Cited By
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