Simple wallboard buckling assembly

Through the T-shaped butt structure of the simple wall panel buckle assembly, the problems of complex and high cost of traditional wall panel docking structure are solved, and rapid, safe and flexible wall panel installation and disassembly are achieved, improving construction efficiency and safety.

CN222161838UActive Publication Date: 2024-12-13ZHONGSHAN SALLY SHOWER EQUIP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420136010.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2024-12-13
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

Traditional wall panels have complex butt structures, high material costs and cumbersome installation processes, resulting in low efficiency and high labor intensity.

Method used

A simple wall panel buckle assembly is designed, including a first fastener and a second fastener, adopts a T-shaped butt structure, and is fixed to the wall panel by screws through the first fixing part and the second fixing part, and the first T-shaped butt The portion is intertwined with the second T-shaped docking part to realize the rapid docking and disassembly of the wall panel.

Benefits of technology

Reduces material and labor costs, simplifies the installation process, shortens installation time, improves construction efficiency and safety, and provides flexible installation and disassembly methods for wall panels of different types and thicknesses.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222161838U_ABST
    Figure CN222161838U_ABST
Patent Text Reader

Abstract

The utility model discloses a simple wallboard buckling assembly which comprises a first buckling piece fixed to the edge of the surface of one wallboard and a second buckling piece fixed to the edge of the surface of the other wallboard, the first buckling piece comprises a first fixing part and a first T-shaped butt joint part, and the second buckling piece comprises a second fixing part and a second T-shaped butt joint part. The second fastener comprises a second fixing part and a second T-shaped butt joint part which can be in butt joint with the first T-shaped butt joint part in the vertical direction. The utility model has the advantages of simple structure, lower cost and convenience in installation.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of wall panels, in particular to a simple wall panel buckle assembly. Background Art

[0002] In building decoration, the butt joint structure of two wall panels is an important detail processing issue, which is related to the final aesthetics and structural stability. Although the traditional butt joint method provides a solution to a certain extent, it has some shortcomings. The butt joint structure of two wall panels usually has the following forms: plane alignment, external corner alignment and internal corner alignment.

[0003] In traditional designs, the butt joint structure of two wall panels involves numerous components and steps, making the entire process time-consuming and laborious.

[0004] Specifically, flat jointing, as the most basic form of jointing, requires two wall panels to be tightly joined in the same plane. This is usually achieved by inserting aluminum profiles. Aluminum profiles are selected for their strong and corrosion-resistant properties. Although they provide the necessary support for jointing, the size and shape of standard profiles limit the freedom of design and increase costs.

[0005] The butt joint treatment at the corners is more complicated. Specially designed inner corner aluminum profiles are used for the inner corners of the two walls, while outer corner aluminum profiles are used for the outer corners of the two walls. These special profiles can ensure that the angles between the wall panels are accurate and the butt joints are tight, but they also bring high material costs.

[0006] In addition to material costs, installation is also a problem. In the traditional docking method, holes need to be drilled in the aluminum profile, and then the wall panels are firmly fixed together by screws, plastic buckles or other connectors. This increases the complexity and labor intensity of the installation process, while also extending the installation time and reducing efficiency.

[0007] Therefore, it is necessary to further improve and perfect the prior art to overcome these deficiencies, and the present invention is made based on this situation. Utility Model Content

[0008] The utility model aims to overcome the deficiencies of the prior art and provide a simple wall panel buckle assembly which has a simple structure, low cost and is easy to install.

[0009] The utility model is realized by the following technical solutions:

[0010] In order to solve the above technical problems, the utility model provides a simple wall panel buckle assembly, including a first fastener fixed at the edge of the surface of one wall panel, and a second fastener fixed at the edge of the surface of another wall panel, the first fastener includes a first fixing portion and a first T-shaped docking portion, and the second fastener includes a second fixing portion and a second T-shaped docking portion that can dock with the first T-shaped docking portion from the top and bottom directions.

[0011] In order to further solve the technical problem to be solved by the utility model, the utility model provides a simple wall panel buckle assembly, which is used for the planar docking of two wall panels, the first fixing part is flush with the first T-shaped docking part, and the second fixing part is flush with the second T-shaped docking part.

[0012] In order to further solve the technical problem to be solved by the utility model, the utility model provides a simple wall panel buckle assembly, which is used for connecting the outer corners of two wall panels, the first fixing part and the first T-shaped connecting part are flush, and an outer convex angle A is provided between the second fixing part and the second T-shaped connecting part.

[0013] In order to further solve the technical problem to be solved by the utility model, in a simple wall panel buckle assembly provided by the utility model, the outer convex angle A is 90°.

[0014] In order to further solve the technical problem to be solved by the utility model, the utility model provides a simple wall panel buckle assembly, which is used for connecting the inner corners of two wall panels, the first fixing part and the first T-shaped connecting part are flush, and an inner angle B is provided between the second fixing part and the second T-shaped connecting part.

[0015] In order to further solve the technical problem to be solved by the utility model, in a simple wall panel buckle assembly provided by the utility model, the inner angle B is 90°.

[0016] In order to further solve the technical problem to be solved by the utility model, in a simple wall panel buckle assembly provided by the utility model, the first fixing part and the second fixing part are both fixedly mounted on the corresponding wall panel by screws.

[0017] In order to further solve the technical problem to be solved by the utility model, in a simple wall panel buckle assembly provided by the utility model, the first T-shaped docking part includes a first horizontal part and a first vertical part that form a T shape, the second T-shaped docking part includes a second horizontal part and a second vertical part that form a T shape, and the lengths C extending from the upper and lower ends of the first vertical part and the second vertical part are the same; when the first T-shaped docking part and the second T-shaped docking part are docked with each other, the upper end or lower end of the second vertical part and the lower end or upper end of the second vertical part are staggered and inserted.

[0018] In order to further solve the technical problem to be solved by the utility model, in a simple wall panel buckle assembly provided by the utility model, a limiting plate is provided on the inner side of the upper and lower ends of one of the first vertical part and the second vertical part, which is used to block the upper end or lower end of the other from the outside.

[0019] In order to further solve the technical problem to be solved by the utility model, in a simple wall panel buckle assembly provided by the utility model, the inner end corners of the upper and lower ends of the first vertical part and the second vertical part are both provided with chamfers or rounded corners.

[0020] Compared with the prior art, the utility model has the following advantages:

[0021] 1. The design advantage of the utility model lies in its simplicity and convenience. The wall panel buckle assembly of the utility model has few parts and only includes a first buckle and a second buckle. No profile is required, and no holes are required on the profile to install the buckles. Since the number of buckles is small and no complicated fixing means are required, the complexity in the manufacturing and assembly process is greatly reduced, which not only shortens the installation period, but also reduces the skill training required during construction. In addition, there is no need to use specific profiles and hole-opening tools, which further reduces construction costs and improves safety.

[0022] 2. In addition, the wallboard buckle assembly of the utility model is also convenient to use. When the wallboard needs to be installed, the operator only needs to slightly lift or move downward the wallboard equipped with the first buckle, so that the first T-shaped docking part of the first buckle and the second T-shaped docking part of the second buckle are embedded in each other, thereby completing the docking of the two wallboards. When the wallboard needs to be disassembled or adjusted, it is also only necessary to gently lift the wallboard with the first buckle to separate it from the second buckle. Such a simple operation method greatly saves installation time and reduces the labor intensity of workers.

[0023] 3. Furthermore, the wall panel buckle assembly of the utility model is also relatively convenient to install. During installation, it is only necessary to directly lock the first and second buckles on the corresponding wall panels. Usually, the first fixing part and the second fixing part are fixed to the corresponding wall panels by screws. This installation method is simple and convenient, easy to operate, and easy to disassemble when needed, providing great flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings, wherein:

[0025] Figure 1 It is a structural schematic diagram of the plane connection of two wall panels;

[0026] Figure 2 It is a structural schematic diagram of the first embodiment of the utility model;

[0027] Figure 3 It is a structural diagram of the joint of the outer corners of two wall panels;

[0028] Figure 4 It is a structural schematic diagram of the second embodiment of the utility model;

[0029] Figure 5 It is a structural diagram of the inner corner butt joint of two wall panels;

[0030] Figure 6 It is a structural schematic diagram of the third embodiment of the present utility model. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0032] like Figures 1 to 6 A simple wall panel buckle assembly shown includes a first fastener 1 fixed at the edge of a wall panel surface, and a second fastener 2 fixed at the edge of another wall panel surface, wherein the first fastener 1 includes a first fixing portion 11 and a first T-shaped docking portion 12, and the second fastener 2 includes a second fixing portion 21 and a second T-shaped docking portion 22 that can dock with the first T-shaped docking portion 12 from the top and bottom directions.

[0033] The simple wall panel buckle assembly of the utility model is cleverly designed and practical, which makes the installation and separation of two wall panels extremely simple and quick. Through this design, the installation of the wall panel no longer requires traditional connecting profiles and cumbersome hole-making steps, thereby effectively reducing material and labor costs and improving work efficiency.

[0034] More specifically, the first T-shaped docking portion 12 includes a first transverse portion 121 and a first vertical portion 122 forming a T shape, and the second T-shaped docking portion 22 includes a second transverse portion 221 and a second vertical portion 222 forming a T shape. When the first T-shaped docking portion 12 and the second T-shaped docking portion 22 are docked with each other, the upper end or lower end of the second vertical portion 222 and the lower end or upper end of the second vertical portion 222 are staggered and inserted.

[0035] The design of the first fastener 1 and the second fastener 2 is concise and efficient, and their butt joints are both T-shaped structures, namely the first T-shaped butt joint portion 12 of the first fastener 1 and the second T-shaped butt joint portion 22 of the second fastener 2. In this design, the first horizontal portion 121 and the first vertical portion 122, as well as the second horizontal portion 221 and the second vertical portion 222 together form their respective T-shaped structures. The two T-shaped butt joints can be easily staggered and plugged together during installation to achieve a quick and stable connection. When the fasteners are plugged into each other, due to the mutual nesting of the T-shaped butt joints, the connection between the wall panels becomes more secure and can withstand the tension and pressure in daily use.

[0036] In addition, the T-shaped structure design further enhances the flexibility and applicability of the wall panel buckle assembly. With this design, the first fastener 1 and the second fastener 2 can achieve two-way docking, which means that the installer can choose the most suitable docking method according to the site conditions and installation requirements. Whether the second fastener 2 is inserted from top to bottom into the first fastener 1, or the first fastener 1 is inserted from top to bottom into the second fastener 2, a stable docking between the two wall panels can be achieved.

[0037] This two-way plug-in possibility greatly simplifies the installation process and improves the efficiency of wall panel installation. For example, in the case of small space or large wall panels that are difficult to manipulate, the most convenient plug-in direction can be selected for installation, thereby reducing the difficulty of operation and reducing installation time. At the same time, this design also makes the wall panels more interchangeable after installation, which is convenient for future disassembly or rearrangement. Due to the versatility and interchangeability of the fasteners, this wall panel buckle assembly can be widely used in wall panels of different types and thicknesses.

[0038] The design advantage of the utility model lies in its simplicity and convenience. The wall panel buckle assembly of the utility model has few parts and only includes a first buckle 1 and a second buckle 2. No profile is required, and no holes are required on the profile to install the buckles. Since the number of buckles is small and no complicated fixing means are required, the complexity in the manufacturing and assembly process is greatly reduced, which not only shortens the installation period, but also reduces the skill training required during construction. In addition, there is no need to use specific profiles and hole-opening tools, which further reduces construction costs and improves safety.

[0039] In addition, the wallboard buckle assembly of the utility model is also convenient to use, as follows: when the wallboard needs to be installed, the operator only needs to slightly lift or move downward the wallboard equipped with the first buckle 1, so that the first T-shaped docking portion 12 of the first buckle 1 and the second T-shaped docking portion 22 of the second buckle 2 are mutually embedded, thereby completing the docking of the two wallboards. When the wallboard needs to be disassembled or adjusted, it is also only necessary to gently lift the wallboard with the first buckle 1 to separate it from the second buckle 2. Such a simple operation method greatly saves installation time and reduces the labor intensity of workers.

[0040] Furthermore, the wall panel buckle assembly of the present invention is also relatively convenient to install. During installation, it is only necessary to directly lock the first buckle 1 and the second buckle 2 on the corresponding wall panel.

[0041] Preferably, the first fixing portion 11 and the second fixing portion 21 are both fixedly mounted on the corresponding wallboard by screws. This installation method is simple and convenient, easy to operate, and easy to disassemble when needed, providing great flexibility.

[0042] Another advantage of this design is that when installing the wall panels, only the screws need to be locked, and no special treatment or major modifications to the wall panels, such as grooving, are required. This avoids damage to the wall panel materials and maintains the integrity and aesthetics of the wall panels.

[0043] Generally, the lengths C of the upper and lower ends of the first vertical portion 122 and the second vertical portion 222 are preferably the same. In the design of such a wall panel buckle assembly, ensuring that the lengths C of the upper and lower ends of the first vertical portion 122 and the second vertical portion 222 are consistent is an important factor in achieving stable docking. With such design considerations, when the two T-shaped docking portions are plugged into each other, they can evenly withstand pressure and load, which helps to improve the stability and durability of the entire connection structure.

[0044] The consistency of length C ensures that the joint parts are aligned in the vertical direction, which enables smooth and precise insertion during installation, reducing structural weaknesses or gaps caused by improper joints. This tight joint also helps prevent shaking or rattling between wall panels, providing a smoother and continuous appearance to the wall.

[0045] Furthermore, when the lengths of the upper and lower ends of the first vertical portion and the second vertical portion are the same, this not only helps to achieve a more stable physical locking effect, but also improves the versatility of the assembly. This means that different wall panel buckle assemblies can be more easily interchanged, providing greater flexibility for on-site construction.

[0046] Preferably, the first vertical portion 122 and the second vertical portion 222 are provided with a limit plate 1a on the inner side of the upper and lower ends of one of them, which is used to block the upper end or lower end of the other from the outside. The setting of the limit plate 1a provides additional protection for the stability of the entire wall panel buckle assembly. By adding the limit plate 1a on the inner side of the upper and lower ends of the first vertical portion 122 or the second vertical portion 222, the movement range of the other vertical portion in the inner and outer directions can be physically limited, thereby optimizing the stability of the docking.

[0047] Specifically, when the first vertical portion 122 and the second vertical portion 222 are nested and docked with each other, the limit plate 1a can effectively block the upper end or lower end of each other. In this way, even if the wall panel is subjected to forces in the front and rear directions or is slightly displaced during installation and disassembly, the limit plate can prevent the wall panel from moving further, thereby avoiding detachment or damage due to excessive deviation.

[0048] Preferably, the first vertical portion 122 and the second vertical portion 222 are both provided with chamfers 1b or rounded corners at the inner side corners at the upper and lower ends. These chamfers or rounded corners play a very critical guiding role when the first T-shaped docking portion 12 and the second T-shaped docking portion 22 are docked in the upper and lower directions. They can help reduce friction and damage to the fasteners during docking, making it easier for the fasteners to slide into place, thereby simplifying the installation process and improving construction efficiency.

[0049] Generally, it is preferred that both the first T-shaped docking portion 12 and the second T-shaped docking portion 2 should have a certain thickness and should not be too thin, so that the side surfaces of the two can be closely abutted in the up and down directions to receive force.

[0050] Preferably, the first T-shaped butt joint 12 and the second T-shaped butt joint 22 have the same thickness, so that the specifications are unified, the manufacturing is convenient, and the cost is low.

[0051] Preferably, the first fastener 1 is integrally formed, such as by stamping; similarly, the second fastener 2 is also preferably made by integrally forming. Integrally formed fasteners generally have higher structural strength and durability because they have no welds or joints, which may become weak points. Therefore, this production method is not only economical and efficient, but also provides a more reliable and stable structural component.

[0052] Three specific embodiments of the wall panel buckle assembly of the utility model are described in detail below.

[0053] Embodiment 1:

[0054] like Figure 1 , Figure 2 The first embodiment of the utility model is shown. In this embodiment, the wall panel buckle assembly is used for the planar docking of two wall panels. In this application scenario, the first fixing portion 11 and the first T-shaped docking portion 12 are designed to be flush, which helps to ensure the smoothness and overall aesthetics of the docking between the wall panels. The second fixing portion 21 and the second T-shaped docking portion 22 also adopt the same flush design to ensure the consistency and symmetry of the docking parts. This design allows two adjacent wall panels to fit tightly, reduces gaps, and improves the neatness and stability of the overall structure.

[0055] Embodiment 2:

[0056] like Figure 3 , Figure 4 The second embodiment of the present invention is shown. The difference from the first embodiment is that the second embodiment shows the application of the wall panel buckle assembly in the joint of the wall panel outer corner, which is the occasion where the wall panel needs to be connected at a right angle, obtuse angle or acute angle at the corner or edge of the wall. In this design, the first fixing portion 11 and the first T-shaped joint portion 12 are still kept flush, and an outer convex angle A is designed between the second fixing portion 21 and the second T-shaped joint portion 22.

[0057] Specifically in this embodiment, the outer convex angle A is designed to be 90°, so that the two wall panels can form a perfect right angle, which is very suitable for constructing indoor outer corners. This design not only provides strength and stability, but also ensures the neatness and beauty of the wall corner after installation.

[0058] Embodiment three:

[0059] like Figure 5 , Figure 6 The third embodiment of the present invention is shown. In contrast to the second embodiment, the third embodiment is the application of the wall panel buckle assembly in the connection of the wall panel inner corner. At the inner corner connection of the house, the wall panels often need to be connected in an inward folding manner. Similar to the first embodiment, the first fixing portion 11 and the first T-shaped docking portion 12 are flush to ensure the consistency of the docking. An inner folding angle B is designed between the second fixing portion 21 and the second T-shaped docking portion 22. This inner folding angle design enables the formation of an internal angle when the wall panel is installed, which is suitable for constructing corners inside a room or other areas that require an inward folding connection.

[0060] More specifically, the inner angle B here refers to an inner angle of 90°.

[0061] Through these three specific embodiments, it can be seen that the wall panel buckle assembly of the utility model has strong adaptability and can provide a variety of wall panel installation solutions such as flat docking, external corner docking and internal corner docking according to different architectural requirements and design needs.

Claims

1. A simple wall panel buckle assembly, characterized by: The invention comprises a first fastener (1) fixed at the edge of a wall panel surface, and a second fastener (2) fixed at the edge of another wall panel surface, wherein the first fastener (1) comprises a first fixing portion (11) and a first T-shaped docking portion (12), and the second fastener (2) comprises a second fixing portion (21) and a second T-shaped docking portion (22) capable of docking with the first T-shaped docking portion (12) from the upper and lower directions.

2. A simple wall panel buckle assembly according to claim 1, characterized in that: The wall panel buckle assembly is used for planar docking of two wall panels, the first fixing portion (11) is flush with the first T-shaped docking portion (12), and the second fixing portion (21) is flush with the second T-shaped docking portion (22).

3. The simple wall panel buckle assembly according to claim 1, characterized in that: The wall panel buckle assembly is used for connecting the outer corners of two wall panels; the first fixing portion (11) and the first T-shaped connecting portion (12) are flush, and an outer convex angle A is provided between the second fixing portion (21) and the second T-shaped connecting portion (22).

4. A simple wall panel buckle assembly according to claim 3, characterized in that: The outer convex angle A is 90°.

5. The simple wall panel buckle assembly according to claim 1, characterized in that: The wall panel buckle assembly is used for butting the inner corners of two wall panels; the first fixing portion (11) and the first T-shaped butt joint portion (12) are flush, and an inner angle B is provided between the second fixing portion (21) and the second T-shaped butt joint portion (22).

6. The simple wall panel buckle assembly according to claim 5, characterized in that: The inner fold angle B is 90°.

7. The simple wall panel buckle assembly according to claim 1, characterized in that: The first fixing portion (11) and the second fixing portion (21) are both fixedly mounted on corresponding wall panels by means of screws.

8. The simple wall panel buckle assembly according to claim 1, characterized in that: The first T-shaped docking portion (12) comprises a first transverse portion (121) and a first vertical portion (122) forming a T-shape, and the second T-shaped docking portion (22) comprises a second transverse portion (221) and a second vertical portion (222) forming a T-shape, and the lengths C extending from the upper and lower ends of the first vertical portion (122) and the second vertical portion (222) are the same; when the first T-shaped docking portion (12) and the second T-shaped docking portion (22) are docked with each other, the upper end or lower end of the second vertical portion (222) and the lower end or upper end of the second vertical portion (222) are interlaced and plugged.

9. The simple wall panel buckle assembly according to claim 8, characterized in that: A limiting plate (1a) is provided on the inner side of the upper and lower ends of one of the first vertical portion (122) and the second vertical portion (222) for blocking the upper end or the lower end of the other from the outside.

10. The simple wall panel buckle assembly according to claim 8, characterized in that: Chamfers (1b) or rounded corners are provided at the inner end corners of the upper and lower ends of the first vertical portion (122) and the second vertical portion (222).