Masonry module mounting structure and automatic masonry equipment

Abstract

The utility model provides a masonry module mounting structure. The masonry module mounting structure comprises a lifting seat, a module mounting seat, two masonry robots and a driving assembly, wherein the lifting seat is used for sleeving a machine body stand column and moving up and down along the machine body stand column, and the lifting seat is used for being connected with a manual operation platform; the module mounting base annularly sleeves the machine body stand column and is fixedly connected with the lifting base, and sliding plates are slidably connected to the two opposite side walls of the module mounting base in the horizontal direction correspondingly; the two masonry robots are fixedly connected to one sliding plate respectively; the driving assembly is arranged on the sliding plate, is in transmission connection with the module installation base and is used for driving the sliding plate to horizontally move on the module installation base. According to the masonry module mounting structure provided by the utility model, the action precision of a masonry robot can be prevented from being influenced by the shaking of a manual operation platform, and the construction efficiency and the masonry operation stability are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic bricklaying equipment, and in particular relates to a bricklaying module installation structure and automatic bricklaying equipment. Background Art

[0002] With the deepening of population aging and changes in the career choices of young people, the problem of labor shortage will become more and more serious. For the construction of various structures such as blast furnaces, ladles and conventional buildings, it is very necessary to develop automatic masonry equipment to replace manual masonry operations.

[0003] The existing automatic masonry equipment usually sets the masonry work platform on the base column, and continuously transports the bricks to the masonry work platform through the brick conveying mechanism. The masonry robot set on the masonry work platform grabs the bricks for automatic masonry operation. This operation method requires extremely high stability of the masonry work platform, otherwise it will seriously affect the movement accuracy of the masonry robot, and then affect the construction quality. Therefore, in order to ensure the stability of the masonry work platform, it needs to be supported and fixed with the help of structures every time it rises into place. This process is time-consuming and labor-intensive, affecting the efficiency of masonry operations, and urgently needs to be solved. Utility Model Content

[0004] The embodiment of the utility model provides a masonry module installation structure, aiming to improve the efficiency and stability of masonry operations.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: in the first aspect, a masonry module installation structure is provided, comprising:

[0006] A lifting seat is used to be mounted on the machine body column and move up and down along the machine body column. The lifting seat is used to connect the manual working platform;

[0007] The module mounting seat is arranged around the body column and is fixedly connected to the lifting seat, and two opposite side walls of the module mounting seat are respectively connected with slide plates in a horizontal sliding direction;

[0008] Two masonry robots are respectively fixedly connected to one of the slides;

[0009] The driving assembly is arranged on the slide plate and is drivingly connected with the module mounting seat, and is used for driving the slide plate to move horizontally on the module mounting seat.

[0010] In combination with the first aspect, in a possible implementation, two opposite side walls of the module mounting seat are respectively provided with two horizontal slide rails spaced apart from each other, and two groups of slide blocks are provided on the slide plate, which are spaced apart from each other and slideably cooperate with the two horizontal slide rails respectively.

[0011] In some embodiments, two limit members are horizontally spaced apart between the two horizontal slide rails. Both limit members are fixedly connected to the side walls of the module mounting seat. When the slide plate moves to abut against any limit member, both limit members reach the limit position.

[0012] Exemplarily, the drive assembly includes:

[0013] A first motor is fixedly connected to the slide plate, and an output end of the first motor extends between the slide plate and the module mounting seat and is sleeved with a first gear;

[0014] The first rack is fixedly connected to the module mounting seat along the horizontal direction and meshed with the first gear.

[0015] For example, the lifting seat includes:

[0016] The seat frame is encircled by the machine body column and is slidably connected to the machine body column in the vertical direction. At least two opposite side walls of the seat frame are provided with connecting ears, each of which is used to connect the manual working platform;

[0017] A lifting drive member is provided on the seat frame and is in driving connection with the machine body column, and is used to drive the seat frame to move up and down;

[0018] Wherein, the module mounting seat is fixedly connected to the top end of the seat body frame.

[0019] In a possible implementation, a plurality of groups of rollers are provided on the base frame, and each group of rollers includes a plurality of rollers distributed in an array, and each group of rollers corresponds to each side wall of the column of the rolling body.

[0020] In some embodiments, the lifting drive member includes:

[0021] A second motor is fixedly connected to the seat frame and has a second gear sleeved on its output end;

[0022] The second rack is fixedly connected to the side wall of the machine body column along the vertical direction, and the second rack is meshed and connected with the second gear.

[0023] Exemplarily, the seat frame is provided with an anti-falling safety device, and the anti-falling safety device has a braking gear meshingly connected with the second rack.

[0024] For example, two opposite side walls of the seat frame are provided with lifting drive members.

[0025] The beneficial effect of the masonry module installation structure provided by the utility model is that compared with the prior art, the masonry module installation structure of the utility model utilizes a lifting seat connected to the body column to drive the module installation seat to rise and fall synchronously, thereby realizing that the two masonry robots installed on the module installation seat can adjust the real-time height according to the construction progress, and at the same time can also utilize the horizontal sliding of the slide plate on the module installation seat to increase the operation radius of the masonry robot. The manual work platform connected to the lifting seat is only used to carry on-site workers. Compared with the method of setting the masonry robot on the manual work platform, the load of the masonry robot can directly act on the body column, thereby avoiding the influence of the movement accuracy of the masonry robot due to the shaking of the manual work platform, which helps to improve the quality of masonry construction, and can reduce the stability requirements for the manual work platform, save the time for supporting the manual work platform, and thus improve construction efficiency.

[0026] In a second aspect, an embodiment of the utility model further provides an automatic masonry equipment, including the above-mentioned masonry module installation structure.

[0027] The beneficial effect of the automatic masonry equipment provided by the utility model is that compared with the prior art, the automatic masonry equipment of the utility model adopts the above-mentioned masonry module installation structure, and the load of the masonry robot can directly act on the body column, thereby avoiding the influence of the movement accuracy of the masonry robot due to the shaking of the manual working platform, thereby helping to improve the quality of masonry construction, and can reduce the stability requirements for the manual working platform, save the time for supporting the manual working platform, thereby improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 A schematic diagram of the three-dimensional structure of the masonry module installation structure provided by an embodiment of the utility model;

[0029] Figure 2 It is a three-dimensional structural schematic diagram of the module mounting base and the driving assembly in the embodiment of the utility model;

[0030] Figure 3 for Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;

[0031] Figure 4 It is a schematic structural diagram of a lifting seat (cut away) used in an embodiment of the utility model.

[0032] In the figure: 10, lifting seat; 11, seat frame; 111, connecting ear; 112, roller; 113, anti-fall safety device; 1131, brake gear; 12, lifting drive member; 121, second motor; 1211, second gear; 122, second rack; 20, module mounting seat; 21, skateboard; 211, slider; 22, horizontal slide rail; 23, limit member; 30, masonry robot; 40, drive assembly; 41, first motor; 411, first gear; 42, first rack; 50, body column. DETAILED DESCRIPTION

[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0034] It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on another element or indirectly on another element. It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "back", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" and "several" is two or more, unless otherwise clearly and specifically defined.

[0035] Please also read Figure 1 and Figure 2 The masonry module installation structure provided by the utility model is now described. The masonry module installation structure includes a lifting seat 10, a module mounting seat 20, two masonry robots 30, and a driving assembly 40; wherein the lifting seat 10 is used to be mounted on the machine body column 50 and move up and down along the machine body column 50, and the lifting seat 10 is used to connect the manual work platform; the module mounting seat 20 is arranged around the machine body column 50 and is fixedly connected to the lifting seat 10, and the two opposite side walls of the module mounting seat 20 are respectively connected with a slide plate 21 in a horizontal direction; the two masonry robots 30 are respectively fixedly connected to one of the slide plates 21; the driving assembly 40 is arranged on the slide plate 21 and is transmission-connected to the module mounting seat 20, and is used to drive the slide plate 21 to move horizontally on the module mounting seat 20.

[0036] Compared with the prior art, the masonry module installation structure provided in the present embodiment utilizes the lifting seat 10 connected to the body column 50 to drive the module mounting seat 20 to rise and fall synchronously, so that the two masonry robots 30 installed on the module mounting seat 20 can adjust the real-time height according to the construction progress. At the same time, the horizontal sliding of the slide plate 21 on the module mounting seat 20 can be utilized to increase the operation radius of the masonry robot 30. The manual work platform connected to the lifting seat 10 is only used to carry on-site workers. Compared with the method of setting the masonry robot 30 on the manual work platform, the load of the masonry robot 30 can directly act on the body column 50, thereby avoiding the influence of the movement accuracy of the masonry robot 30 due to the shaking of the manual work platform, which helps to improve the quality of masonry construction, and can reduce the stability requirements for the manual work platform, save the time for supporting the manual work platform, and thus improve construction efficiency.

[0037] In some embodiments, see Figures 1 to 3 Two opposite side walls of the module mounting seat 20 are respectively provided with two horizontal slide rails 22 at intervals in the upper and lower directions. The slide plate 21 is provided with two groups of sliders 211 . The two groups of sliders 211 are distributed at intervals in the upper and lower directions and are respectively slidably matched with the two horizontal slide rails 22 .

[0038] Specifically, the cross-section of the above-mentioned slide rail can be T-shaped, L-shaped, dovetail-shaped or I-shaped, and the slider 211 is provided with a slide groove adapted to the cross-sectional structure of the slide rail. The cooperation between the slider 211 and the slide rail can improve the connection and movement stability of the slide plate 21, thereby improving the movement stability of the masonry robot 30 and reducing the motion error of the masonry robot 30.

[0039] It should be noted that see Figure 2 and Figure 3 In this embodiment, two limiters 23 are horizontally spaced between the two horizontal slide rails 22. Both limiters 23 are fixedly connected to the side walls of the module mounting seat 20. When the slide plate 21 moves to abut against any limiter 23, both reach the limit position. The limiter 23 can be a baffle structure for blocking the slide plate 21. At the same time, in order to avoid rigid collision between the slide plate 21 and the limiter 23, a rubber pad can be provided on the baffle structure. Here, by providing the limiter 23, the limit position of the slide plate 21 sliding on the horizontal slide rail 22 can be limited, so as to avoid the slide plate 21 from sliding off due to excessive movement, thereby improving safety.

[0040] As a specific implementation of the above-mentioned drive assembly 40, please refer to Figure 1The driving assembly 40 includes a first motor 41 and a first rack 42; wherein the first motor 41 is fixedly connected to the slide 21, and the output end of the first motor 41 extends between the slide 21 and the module mounting seat 20 and is sleeved with a first gear 411; the first rack 42 is fixedly connected to the module mounting seat 20 in the horizontal direction and meshes with the first gear 411. The first motor 41 drives the first gear 411 to rotate, so that the first gear 411 rolls along the first rack 42 and drives the slide 21 to move on the horizontal slide rail 22, and the driving method is simple and stable.

[0041] For some possible implementations, see Figure 1 and Figure 4 The lifting seat 10 includes a seat frame 11 and a lifting drive member 12; the seat frame 11 is encircled by the body column 50 and is slidably connected to the body column 50 in the vertical direction, and connecting ears 111 are provided on at least two opposite side walls of the seat frame 11, and each connecting ear 111 is used to connect the manual working platform; the lifting drive member 12 is provided on the seat frame 11 and is transmission-connected to the body column 50, and is used to drive the seat frame 11 to move up and down; wherein, the module mounting seat 20 is fixedly connected to the top of the seat frame 11.

[0042] It should be understood that the manual work platform is arranged around the periphery of the machine body column 50, and it must also be raised and lowered synchronously with the progress of the masonry construction. Therefore, the manual work platform is connected and fixed by setting a connecting ear 111 on the lifting seat 10, so that the manual work platform can be raised and lowered synchronously with the lifting seat 10 and the module mounting seat 20, thereby realizing the collaborative operation of manual labor and the masonry robot 30.

[0043] Specifically, Figure 4 As shown, in this embodiment, a plurality of groups of rollers 112 are provided on the base frame 11, and each group of rollers 112 includes a plurality of rollers 112 distributed in an array, and each group of rollers 112 rolls on each side wall of the body column 50. Usually, the body column 50 is a square column or a rectangular column with four side walls, so four groups of rollers 112 are provided on the base frame 11, and each group of rollers 112 can be four rollers arranged and distributed in a two-by-two matrix, and the four groups of rollers 112 roll on the four side walls of the body column 50, respectively, so as to ensure that the base frame 11 can form a close fit with the body column 50 in any horizontal direction, avoid shaking of the base frame 11, and improve the stability of the fixed state of the masonry robot 30.

[0044] Furthermore, considering that avoidance space may need to be reserved in the middle area of ​​each side wall of the body column 50, each roller 112 can be rolled on the edge of the side wall of the body column 50, and each group of rollers 112 can also be understood as a distribution method for performing rolling constraints on the four corners of the body column 50 respectively.

[0045] Figure 2 The figure shows a specific implementation of the lifting drive member 12, which includes a second motor 121 and a second rack 122; wherein the second motor 121 is fixedly connected to the seat frame 11 and a second gear 1211 is sleeved on the output end; the second rack 122 is fixedly connected to the side wall of the machine body column 50 in the vertical direction, and the second rack 122 is meshedly connected with the second gear 1211. The second motor 121 drives the second gear 1211 to rotate, so that the second gear 1211 rolls up and down along the second rack 122 to realize the lifting of the seat frame 11, and the structure is simple and reliable.

[0046] It is important to understand that, combined with Figure 1 and Figure 4 It is understood that in this embodiment, the seat frame 11 is provided with an anti-falling safety device 113, and the anti-falling safety device 113 has a brake gear 1131 meshingly connected with the second rack 122. The anti-falling safety device 113 can quickly brake and lock the falling object within a limited distance. The anti-falling safety device 113 used here is an anti-falling device for the elevator. The brake gear 1131 sleeved on the rotating shaft is meshed with the second rack 122, and can be emergency braked when the lifting drive 12 fails, so that the brake gear 1131 is stuck to the second rack 122 to prevent the seat frame 11 from falling. With the help of the second rack 122, there is no need to independently set a rack that cooperates with its brake gear 1131, and at the same time improve the safety of masonry operations.

[0047] It should be noted that see Figure 1 and Figure 3 The two opposite side walls of the seat frame 11 are both provided with lifting driving members 12. By providing two sets of lifting driving members 12 to output lifting driving force on both sides of the seat frame 11 at the same time, the force balance of the seat frame 11 can be improved, and the movement jam between the seat frame 11 and the machine body column 50 due to the unbalanced force can be avoided, which can not only improve the driving torque, but also improve the smoothness of the lifting movement.

[0048] Based on the same inventive concept, Figures 1 to 4 It is understood that the embodiment of the present application also provides an automatic masonry equipment, including the above-mentioned masonry module installation structure.

[0049] The beneficial effect of the automatic masonry equipment provided by the present embodiment is that compared with the prior art, the automatic masonry equipment of the present utility model adopts the above-mentioned masonry module installation structure, and the load of the masonry robot 30 can directly act on the body column 50, thereby avoiding the movement accuracy of the masonry robot 30 being affected by the shaking of the manual work platform, thereby helping to improve the quality of masonry construction, and can reduce the stability requirements for the manual work platform, save time for supporting the manual work platform, and thus improve construction efficiency.

[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. The masonry module installation structure is characterized by: include: A lifting seat, which is used to be mounted on the machine body column and move up and down along the machine body column, and the lifting seat is used to connect the manual working platform; A module mounting seat is arranged around the machine body column and fixedly connected to the lifting seat, and two opposite side walls of the module mounting seat are respectively connected with slide plates in a horizontal direction; Two masonry robots, each fixedly connected to one of the slide plates; The driving assembly is arranged on the slide plate and is in driving connection with the module mounting seat, and is used for driving the slide plate to move horizontally on the module mounting seat.

2. The masonry module installation structure according to claim 1, characterized in that: Two opposite side walls of the module mounting seat are respectively provided with two horizontal slide rails spaced apart from each other. The slide plate is provided with two groups of slide blocks, which are spaced apart from each other and respectively slidably cooperate with the two horizontal slide rails.

3. The masonry module installation structure according to claim 2, characterized in that: There are two limit members horizontally spaced apart between the two horizontal slide rails. Both limit members are fixedly connected to the side walls of the module mounting seat. When the slide plate moves to abut against any of the limit members, both reach the limit position.

4. The masonry module installation structure according to claim 1, characterized in that: The drive assembly comprises: A first motor is fixedly connected to the slide plate, wherein an output end of the first motor extends between the slide plate and the module mounting seat and is sleeved with a first gear; The first rack is fixedly connected to the module mounting seat along the horizontal direction and meshed with the first gear.

5. The masonry module installation structure according to any one of claims 1 to 4, characterized in that: The lifting seat comprises: A seat frame, which surrounds the machine body column and is slidably connected to the machine body column in the vertical direction, and at least two opposite side walls of the seat frame are provided with connecting ears, each of which is used to connect the manual work platform; A lifting drive member, which is disposed on the seat frame and is in driving connection with the machine body column, and is used to drive the seat frame to move up and down; Wherein, the module mounting seat is fixedly connected to the top end of the seat body frame.

6. The masonry module installation structure according to claim 5, characterized in that: The seat frame is provided with a plurality of groups of rollers, and each group of rollers includes a plurality of rollers distributed in an array, and each group of rollers rolls on each side wall of the body column respectively.

7. The masonry module installation structure according to claim 5, characterized in that: The lifting drive member comprises: A second motor is fixedly connected to the seat frame and has a second gear sleeved on its output end; The second rack is fixedly connected to the side wall of the machine body column along the vertical direction, and the second rack is meshedly connected with the second gear.

8. The masonry module installation structure according to claim 7, characterized in that: An anti-falling safety device is arranged on the seat frame, and the anti-falling safety device has a braking gear meshingly connected with the second rack.

9. The masonry module installation structure according to any one of claims 6 to 8, characterized in that: The lifting driving components are arranged on two opposite side walls of the seat frame.

10. Automatic masonry equipment, characterized in that: It comprises a masonry module installation structure as described in any one of claims 1 to 9.

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