Dust falling equipment for highway tunnel construction
By designing an adjustable spraying mechanism and driving mechanism, the problem of fixed installation of traditional dust reduction equipment is solved, multi-angle spraying and height adjustment are achieved, and dust reduction efficiency and effect of tunnel construction are improved.
Patent Information
- Application Number
- CN202421006114.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The nozzle of the traditional dust reduction equipment is fixedly installed, and the angle cannot be adjusted, resulting in the need to rotate the entire equipment when spraying dust at different tunnel locations, which is time-consuming and labor-intensive and reduces the dust reduction efficiency.
A highway tunnel construction dust reduction equipment is designed, using an adjustable spraying mechanism, including a rotating rod, linkage gear and U-frame, which swings through the cylinder, rack and gear sleeve to drive the nozzle for multi-angle swing, combining a dual-axis motor and threaded rod The nozzle height adjustment is realized and the universal wheel is used to facilitate the movement of the equipment.
There is no need to manually adjust the nozzle angle and height, reduce manual labor, improve the dust reduction range and efficiency of tunnel construction, and enhance the dust reduction effect on dust.
Smart Images

Figure CN222162701U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction dust reduction, in particular to a highway tunnel construction dust reduction device. Background Art
[0002] Tunnel construction is a complex process, and its environmental pollution is also great. There are many tunnel construction surfaces, long single-entry excavation, large amount of construction dust, and a large amount of dust will be generated during construction blasting. The dust reduction effect is directly related to the construction site. If the construction site is not dusted in time, it will seriously endanger the health of production personnel and affect construction safety and production progress. Therefore, dust reduction equipment is needed to reduce dust.
[0003] At present, traditional dust suppression equipment still has some shortcomings. When suppressing dust, water is usually sprayed out of a nozzle to suppress dust. Since the nozzle is fixed and cannot be adjusted in angle, when spraying at different positions in the tunnel, the entire equipment needs to be rotated to adjust the left and right angles of the nozzle. The process is not only time-consuming and labor-intensive, but also reduces the efficiency of dust suppression in the tunnel. For this reason, we propose a highway tunnel construction dust suppression equipment. Utility Model Content
[0004] Based on the deficiencies in the prior art mentioned in the above background technology, the utility model provides a highway tunnel construction dust reduction device.
[0005] The utility model overcomes the above technical problems by adopting the following technical solutions, specifically:
[0006] A highway tunnel construction dust reduction device comprises: a transverse plate, a placing plate is arranged on the top of the transverse plate, a spraying mechanism is arranged on the placing plate, the spraying mechanism is used to reduce dust, a connecting mechanism and a first driving mechanism are respectively arranged on the placing plate, and the connecting mechanism is meshed with the first driving mechanism, the connecting mechanism is connected with the spraying mechanism, the first driving mechanism is used to drive the connecting mechanism to drive the spraying mechanism to reciprocate, a lifting mechanism is arranged on the top of the transverse plate, and the lifting mechanism extends to the bottom of the transverse plate, the lifting mechanism is connected with the placing plate, a second driving mechanism is arranged on the bottom of the transverse plate, and the second driving mechanism is meshed with the lifting mechanism, and the second driving mechanism is used to drive the lifting mechanism to drive the placing plate to move up and down.
[0007] As a further solution of the utility model: the connection mechanism includes a rotating rod, a linkage gear and a U-shaped frame, the rotating rod is rotatably connected to the top of the placement plate, the linkage gear is connected to the outer surface of the rotating rod, and the U-shaped frame is connected to the top of the rotating rod.
[0008] As a further solution of the utility model: the spraying mechanism includes a water tank, a water pump, a nozzle and a hose, the water tank is connected to the top of the placement plate, the water pump is connected to one side of the water tank, and the input end of the water pump extends to the interior of the water tank, the nozzle is connected to the interior of the U-shaped frame, the hose is connected to the output end of the water pump, and one end of the hose extends to the interior of the U-shaped frame and is connected to the outer surface of the nozzle.
[0009] As a further solution of the utility model: the first driving mechanism includes a cylinder, a rack and a gear sleeve, the cylinder is connected to the top of the placement plate, the rack is connected to the output end of the cylinder, and the rack is meshed with the linkage gear, and the gear sleeve is connected to the top of the placement plate and is sleeved on the outer surface of the rack.
[0010] As a further solution of the utility model: the lifting mechanism includes two threaded rods, two threaded blocks and two second bevel gears, the two threaded rods are rotatably connected to the top of the cross plate, and the bottom ends of the two threaded rods extend to the bottom of the cross plate, the two threaded blocks are respectively threadedly connected to the outer surfaces of the two threaded rods, and the adjacent sides of the two threaded blocks are respectively connected to the front and back sides of the placement plate, and the two second bevel gears are respectively connected to the bottom ends of the two threaded rods.
[0011] As a further solution of the utility model: the second driving mechanism includes an L-shaped plate, a dual-axis motor and two first bevel gears, the L-shaped plate is connected to the bottom of the horizontal plate, the dual-axis motor is connected to the L-shaped plate, the two first bevel gears are respectively connected to the two ends of the dual-axis motor output shaft, and the two first bevel gears are respectively meshed with the two second bevel gears.
[0012] As a further solution of the utility model: a plurality of universal wheels are connected to the bottom of the transverse plate.
[0013] After adopting the above structure, the utility model has the following advantages compared with the prior art:
[0014] 1. Start the water pump to suck water from the water tank and transport it to the nozzle through the hose and then spray it out. Start the output end of the cylinder to drive the rack to slide repeatedly inside the gear sleeve and reciprocate through the rack transmission linkage gear. The linkage gear drives the U-shaped frame to reciprocate in a semi-arc through the rotating rod and drives the nozzle to swing repeatedly to spray water at multiple angles to reduce dust. The utility model does not require the staff to manually push the equipment to adjust the spray angle of the nozzle, which reduces the labor burden while increasing the scope of dust removal in tunnel construction, thereby improving the dust reduction effect and efficiency in the tunnel.
[0015] 2. Start the two output shafts of the dual-axis motor to drive the two first bevel gears to rotate in opposite directions respectively. The two first bevel gears respectively transmit the two second bevel gears to drive the two threaded rods to rotate in the same direction, so that the two threaded blocks drive the placement plate to rise to complete the adjustment of the height of the nozzle. The utility model can adjust the height of the nozzle to reduce dust at different heights in the tunnel, thereby further improving the dust reduction effect on the tunnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the spraying mechanism, the connection mechanism and the first driving mechanism of the utility model;
[0018] Figure 3 for Figure 2 A magnified schematic diagram of point A;
[0019] Figure 4 It is a structural schematic diagram of the lifting mechanism and the second driving mechanism of the utility model.
[0020] In the figure: 1. horizontal plate; 2. placement plate; 3. spraying mechanism; 301. water tank; 302. water pump; 303. nozzle; 304. hose; 4. connecting mechanism; 401. rotating rod; 402. linkage gear; 403. U-shaped frame; 5. first driving mechanism; 501. cylinder; 502. rack; 503. gear sleeve; 6. lifting mechanism; 601. threaded rod; 602. threaded block; 603. second bevel gear; 7. second driving mechanism; 701. L-shaped plate; 702. dual-axis motor; 703. first bevel gear; 8. universal wheel. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1:
[0023] See also Figures 1 to 4In an embodiment of the utility model, a highway tunnel construction dust reduction device includes: a horizontal plate 1, a placing plate 2 is arranged on the top of the horizontal plate 1, a spraying mechanism 3 is arranged on the placing plate 2, the spraying mechanism 3 is used to reduce dust, a connecting mechanism 4 and a first driving mechanism 5 are respectively arranged on the placing plate 2, and the connecting mechanism 4 is meshed with the first driving mechanism 5, the connecting mechanism 4 is connected with the spraying mechanism 3, the first driving mechanism 5 is used to drive the connecting mechanism 4 to drive the spraying mechanism 3 to reciprocate, a lifting mechanism 6 is arranged on the top of the horizontal plate 1, and the lifting mechanism 6 extends to the bottom of the horizontal plate 1, the lifting mechanism 6 is connected to the placing plate 2, a second driving mechanism 7 is arranged at the bottom of the horizontal plate 1, and the second driving mechanism 7 is meshed with the lifting mechanism 6, and the second driving mechanism 7 is used to drive the lifting mechanism 6 to drive the placing plate 2 to move up and down.
[0024] Specifically, by adding water into the spraying mechanism 3 and starting the spraying mechanism 3, and then starting the first driving mechanism 5, the connecting mechanism 4 can be transmitted to drive the spraying mechanism 3 to swing repeatedly to spray water at multiple angles to reduce the dust. By starting the second driving mechanism 7, the second driving mechanism 7 can transmit the lifting mechanism 6 to drive the placement plate 2 to rise, so as to adjust the height of the spraying mechanism 3 to reduce dust at different heights in the tunnel, thereby further improving the effect of reducing dust in the tunnel.
[0025] Embodiment 2:
[0026] See also Figures 2-3 In the embodiment of the utility model, a highway tunnel construction dust reduction device, the connection mechanism 4 includes a rotating rod 401, a linkage gear 402 and a U-shaped frame 403, the rotating rod 401 is rotatably connected to the top of the placement plate 2, the linkage gear 402 is connected to the outer surface of the rotating rod 401, the U-shaped frame 403 is connected to the top of the rotating rod 401, the spraying mechanism 3 includes a water tank 301, a water pump 302, a nozzle 303 and a hose 304, the water tank 301 is connected to the top of the placement plate 2, the water pump 302 is connected to one side of the water tank 301, and the input end of the water pump 302 extends To the inside of the water tank 301, the nozzle 303 is connected to the inside of the U-shaped frame 403, the hose 304 is connected to the output end of the water pump 302, and one end of the hose 304 extends to the inside of the U-shaped frame 403 and is connected to the outer surface of the nozzle 303, the first driving mechanism 5 includes a cylinder 501, a rack 502 and a gear sleeve 503, the cylinder 501 is connected to the top of the placement plate 2, the rack 502 is connected to the output end of the cylinder 501, and the rack 502 is meshed with the linkage gear 402, and the gear sleeve 503 is connected to the top of the placement plate 2 and is sleeved on the outer surface of the rack 502.
[0027] Specifically, the water pump 302 is started to suck water from the water tank 301, which is transported to the nozzle 303 through the hose 304 and then sprayed out. The output end of the starting cylinder 501 drives the rack 502 to slide repeatedly inside the gear sleeve 503 and transmits the linkage gear 402 to reciprocate through the rack 502. The linkage gear 402 drives the U-shaped frame 403 to reciprocate in a semi-arc through the rotating rod 401 and drives the nozzle 303 to repeatedly swing at multiple angles to spray water to reduce dust, thereby improving the dust reduction effect and efficiency in the tunnel.
[0028] Embodiment 3:
[0029] See also Figures 1 to 4 In the embodiment of the utility model, a highway tunnel construction dust reduction device, the lifting mechanism 6 includes two threaded rods 601, two threaded blocks 602 and two second bevel gears 603, the two threaded rods 601 are rotatably connected to the top of the horizontal plate 1, and the bottom ends of the two threaded rods 601 extend to the bottom of the horizontal plate 1, the two threaded blocks 602 are respectively threadedly connected to the outer surfaces of the two threaded rods 601, and the adjacent sides of the two threaded blocks 602 are respectively connected to the front and back sides of the placement plate 2, and the two first The two bevel gears 603 are respectively connected to the bottom ends of the two threaded rods 601, and the second driving mechanism 7 includes an L-shaped plate 701, a dual-axis motor 702 and two first bevel gears 703. The L-shaped plate 701 is connected to the bottom of the horizontal plate 1, and the dual-axis motor 702 is connected to the L-shaped plate 701. The two first bevel gears 703 are respectively connected to the two ends of the output shaft of the dual-axis motor 702, and the two first bevel gears 703 are respectively meshed with the two second bevel gears 603, and a plurality of universal wheels 8 are connected to the bottom of the horizontal plate 1.
[0030] Specifically, the two output shafts of the dual-axis motor 702 are started to drive the two first bevel gears 703 to rotate in opposite directions respectively. The two first bevel gears 703 respectively transmit the two second bevel gears 603 to drive the two threaded rods 601 to rotate in the same direction, so that the two threaded blocks 602 drive the placement plate 2 to rise to complete the adjustment of the height of the nozzle 303, further improving the effect of tunnel dust removal. The device can be easily moved by setting multiple universal wheels 8.
[0031] The working principle of the utility model is as follows: when in use, the device can be driven to move by a plurality of universal wheels 8, and then the staff adds water to the inside of the water tank 301, and then starts the water pump 302, and the input end of the water pump 302 sucks water from the inside of the water tank 301, and then the water is transported to the inside of the nozzle 303 through the output end of the water pump 302 through the hose 304 and finally sprayed out, and then the cylinder 501 is started, and the output end of the cylinder 501 drives the rack 502 to slide repeatedly inside the gear sleeve 503, and then the rack 502 drives the linkage gear 402 to reciprocate, and when the linkage gear 402 reciprocates, it drives the U-shaped frame 403 to form a semi-arc through the rotating rod 401. The reciprocating rotation allows the nozzle 303 connected to the inside of the U-shaped frame 403 to swing repeatedly so as to spray water at multiple angles, thereby improving the effect of dust removal in the tunnel. When the height of the nozzle 303 needs to be adjusted, the staff starts the dual-axis motor 702, and the two output shafts of the dual-axis motor 702 respectively drive the two first bevel gears 703 to rotate in opposite directions. When the two first bevel gears 703 rotate, the two second bevel gears 603 are driven to drive the two threaded rods 601 to rotate in the same direction, so that the two threaded blocks 602 rise on the outer surfaces of the two threaded rods 601 and drive the placement plate 2 to rise, thereby completing the adjustment of the height of the nozzle 303.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.
Claims
1. A road tunnel construction dust reduction device, characterized in that: include: A horizontal plate (1), a placement plate (2) is arranged on the top of the horizontal plate (1), a spraying mechanism (3) is arranged on the placement plate (2), and the spraying mechanism (3) is used to reduce dust; a connecting mechanism (4) and a first driving mechanism (5) are respectively arranged on the placement plate (2), and the connecting mechanism (4) is meshed with the first driving mechanism (5), the connecting mechanism (4) is connected with the spraying mechanism (3), and the first driving mechanism (5) is used to drive the connecting mechanism (4) to drive the spraying mechanism (3) to reciprocate; a lifting mechanism (6) is arranged on the top of the horizontal plate (1), and the lifting mechanism (6) extends to the bottom of the horizontal plate (1), and the lifting mechanism (6) is connected with the placement plate (2); a second driving mechanism (7) is arranged on the bottom of the horizontal plate (1), and the second driving mechanism (7) is meshed with the lifting mechanism (6), and the second driving mechanism (7) is used to drive the lifting mechanism (6) to drive the placement plate (2) to move up and down.
2. A highway tunnel construction dust reduction device according to claim 1, characterized in that: The connection mechanism (4) comprises a rotating rod (401), a linkage gear (402) and a U-shaped frame (403); the rotating rod (401) is rotatably connected to the top of the placement plate (2); the linkage gear (402) is connected to the outer surface of the rotating rod (401); and the U-shaped frame (403) is connected to the top of the rotating rod (401).
3. A highway tunnel construction dust reduction device according to claim 2, characterized in that: The spraying mechanism (3) comprises a water tank (301), a water pump (302), a nozzle (303) and a hose (304); the water tank (301) is connected to the top of the placement plate (2); the water pump (302) is connected to one side of the water tank (301), and the input end of the water pump (302) extends to the inside of the water tank (301); the nozzle (303) is connected to the inside of the U-shaped frame (403); the hose (304) is connected to the output end of the water pump (302), and one end of the hose (304) extends to the inside of the U-shaped frame (403) and is connected to the outer surface of the nozzle (303).
4. A highway tunnel construction dust reduction device according to claim 3, characterized in that: The first driving mechanism (5) comprises a cylinder (501), a rack (502) and a gear sleeve (503); the cylinder (501) is connected to the top of the placement plate (2); the rack (502) is connected to the output end of the cylinder (501), and the rack (502) is meshed with the linkage gear (402); the gear sleeve (503) is connected to the top of the placement plate (2) and is sleeved on the outer surface of the rack (502).
5. A highway tunnel construction dust reduction device according to claim 4, characterized in that: The lifting mechanism (6) comprises two threaded rods (601), two threaded blocks (602) and two second bevel gears (603); the two threaded rods (601) are rotatably connected to the top of the horizontal plate (1), and the bottom ends of the two threaded rods (601) extend to the bottom of the horizontal plate (1); the two threaded blocks (602) are respectively threadedly connected to the outer surfaces of the two threaded rods (601), and the adjacent surfaces of the two threaded blocks (602) are respectively connected to the front and back sides of the placement plate (2); and the two second bevel gears (603) are respectively connected to the bottom ends of the two threaded rods (601).
6. A highway tunnel construction dust reduction device according to claim 5, characterized in that: The second driving mechanism (7) comprises an L-shaped plate (701), a dual-axis motor (702) and two first bevel gears (703); the L-shaped plate (701) is connected to the bottom of the horizontal plate (1); the dual-axis motor (702) is connected to the L-shaped plate (701); the two first bevel gears (703) are respectively connected to the two ends of the output shaft of the dual-axis motor (702); and the two first bevel gears (703) are respectively meshed with the two second bevel gears (603).
7. A highway tunnel construction dust reduction device according to claim 6, characterized in that: The bottom of the transverse plate (1) is connected to a plurality of universal wheels (8).
