Connecting structure of head wheel tooth blades
By designing the connection structure of polygonal shaft connector and semicircular teeth, the installation process of the head gear plate of the boiler cold slag lifter is simplified, the heating operation is avoided, the service life of the gear plate is extended, and the operation efficiency and reliability of the equipment is improved. .
Patent Information
- Application Number
- CN202421017984.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the replacement of the head gear of the boiler cold slag lifter, the installation workload is large and the heating assembly causes the material of the tooth sheet to change, shorten the service life, and affect the equipment efficiency and failure rate.
Design a connection structure of the head gear teeth, including a polygonal shaft connector, semicircular teeth and a connecting plate. The semicircular teeth are clamped to form a complete spur gear on the shaft connector to avoid heating operations and simplify the installation process.
It achieves convenient installation, extends the service life of the gears, and improves the operating efficiency and reliability of the equipment.
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Figure CN222163290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a connection structure of a gear and a shaft, in particular to a connection structure of a head gear tooth piece. Background Art
[0002] The gears of the head wheel of the boiler cold slag hoist are self-contained structures. Due to the long-term operation of the equipment, the wear is serious and it is generally replaced every one to two years. Whenever the gears of the head wheel of the hoist are replaced, the head of the hoist needs to be completely disassembled and the gears are heated and expanded before assembly. The entire replacement process is not only labor-intensive, but also the material of the gears is very easy to change during the heating and assembly process, which makes the wear resistance of the gears attenuated and shortens their service life, thus affecting the operating efficiency of the entire equipment and the occurrence rate of equipment failures. Utility Model Content
[0003] In view of the technical problem that the installation workload is large when installing the hoist head wheel gear plate and the existing installation methods reduce the service life of the gear plate, the utility model provides a connection structure of the head wheel gear plate, which has the advantages of easy installation and will not affect the service life of the gear plate.
[0004] The technical solution of the utility model is:
[0005] A connection structure of a head gear piece, comprising:
[0006] The shaft connector is a polygonal columnar structure;
[0007] Two semicircular teeth can be spliced into a complete spur gear, and the middle of the complete spur gear has a connecting channel, which is a polygonal columnar space and can cooperate with the shaft connector;
[0008] A connecting plate is detachably connected to a side surface of the complete spur gear, and a middle portion of the connecting plate abuts against an end portion of the shaft connector.
[0009] Optionally, the number of teeth of the complete spur gear is an even number, and the connection point of the two semicircular teeth is located at the tooth top of the complete spur gear.
[0010] Optionally, two connecting plates are symmetrically arranged on both side surfaces of the complete spur gear;
[0011] The connecting plate is provided with a plurality of through holes, and the semicircular teeth are provided with connecting holes matching the through holes;
[0012] Bolts are arranged in the through hole and the connecting hole.
[0013] Optionally, the length of the shaft connector is greater than the thickness of the semicircular teeth, and the middle portion of the connecting disk protrudes in a direction away from the semicircular teeth and is wrapped around the end portion of the shaft connector.
[0014] Optionally, the cross-section of the shaft connector is a regular polygon.
[0015] Optionally, an L-shaped connecting block is provided on the semicircular teeth, and after the two semicircular teeth are butted, the connecting blocks on the two semicircular teeth are tightly attached to form a T-shaped connecting body;
[0016] A U-shaped limiting body is arranged on the connecting body.
[0017] Optionally, two connecting blocks are respectively provided on both side surfaces of the semicircular tooth, and the two connecting blocks on the same side surface of the semicircular tooth are respectively located on both sides of the connecting channel;
[0018] The limiting bodies are all provided on the four connecting bodies formed by the two semicircular teeth.
[0019] Optionally, the opening direction of the limiting body is consistent with one of the radial directions of the semicircular teeth.
[0020] Optionally, one of the limiting bodies is provided at each end of the connector.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] First, the shaft connector is installed on the shaft of the elevator, and then two semicircular teeth are connected to the shaft connector to form a complete spur gear, and the two semicircular teeth are connected as a whole through a connecting plate, so that the complete spur gear can have the function of a gear.
[0023] Since the cross section of the shaft connector is a polygonal structure and the connecting channel in the middle of the complete spur gear can completely match the outside of the shaft connector, the complete spur gear can completely drive the shaft connector and the shaft of the hoist to rotate together.
[0024] In the present technical solution, the installation process is carried out by clamping two semicircular teeth on the shaft connection. The overall structure is simple and the installation is convenient. At the same time, there is no need to heat the two semicircular teeth during installation, so the service life of the complete spur gear can be avoided from being reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0027] Figure 2 Schematic diagram of the parts decomposition structure of the utility model
[0028] Figure 3 A schematic diagram of the connection block structure. DETAILED DESCRIPTION
[0029] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0030] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.
[0031] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0032] Example:
[0033] See also Figure 1 and Figure 2 A connection structure of a head gear piece includes a shaft connector 1, a semicircular tooth 2 and a connection plate 3. Specifically, the shaft connector 1 is installed on a hoist shaft 4, and the outer contour size of the shaft connector 1 is larger than the shaft diameter of the hoist shaft 4.
[0034] The shaft connector 1 is a polygonal columnar structure, and the length direction of the shaft connector 1 is consistent with the axial direction of the hoist shaft 4. Generally, the cross section of the shaft connector 1 is a regular polygon.
[0035] There are two semicircular teeth 2, and the two semicircular teeth 2 can be spliced into a complete spur gear. The middle of the complete spur gear has a connecting channel 5, and the connecting channel 5 is a polygonal columnar space, and the connecting channel 5 can be matched with the shaft connector 1, so that the two semicircular teeth 2 are stuck on the shaft connector 1 from both sides of the shaft connector 1.
[0036] The connecting plate 3 is detachably arranged on both sides of the complete spur gear, the middle of the connecting plate 3 has a hole for the hoist shaft 4 to pass through, and the middle of the connecting plate also abuts against the end of the shaft connector 1 .
[0037] Preferably, the number of teeth of the complete spur gear formed by the two semicircular teeth 2 is an even number, and the connecting surface of the two semicircular teeth 2 is located at the tooth top of the complete spur gear.
[0038] The working principle of this embodiment is to first install the shaft connector 1 on the hoist shaft, and then form a complete spur gear by connecting two semi-circular teeth 2 to the shaft connector 1, and connect the two semi-circular teeth 2 into a whole through the connecting plate 3, so that the complete spur gear can function as a gear.
[0039] Since the cross section of the shaft connector 1 is a polygonal structure, and the connecting channel 5 in the middle of the complete spur gear can completely match the outside of the shaft connector 1, the complete spur gear can completely drive the shaft connector 1 and the shaft of the hoist to rotate together.
[0040] In the present technical solution, the installation process is to clamp the two semicircular teeth 2 on the shaft connection. The overall structure is simple and the installation is convenient. At the same time, there is no need to heat the two semicircular teeth 2 during installation, so the service life of the complete spur gear can be avoided from being reduced.
[0041] In one specific embodiment:
[0042] Two connecting plates 3 are symmetrically arranged on both side surfaces of the complete spur gear, wherein the connecting plates 3 have through holes 6, and the semicircular teeth 2 have connecting holes 7 running through both sides thereof, and the number of through holes 6 on the connecting plates 3 is half the size of the connecting holes 7 on the semicircular teeth 2.
[0043] A plurality of bolts (not shown in the figure) are arranged between the connecting plate 3 and the semicircular teeth 2, and the connecting plate 3 is fixed on the two semicircular teeth 2 by the bolts, so that the two semicircular teeth 2 are linked into a complete spur gear through the connecting plate 3.
[0044] In addition, two connecting plates 3 are provided so that the middle parts of the two connecting plates 3 are respectively abutted against the two ends of the shaft connector 1 , thereby positioning the position of the complete spur gear on the shaft connector 1 .
[0045] In another specific embodiment:
[0046] The length of the shaft connector 1 is greater than the thickness of the semicircular teeth 2 , and the middle portion of the connecting disk 3 has a structure protruding away from the semicircular teeth 2 , and the protruding structure is wrapped around the end of the shaft connector 1 .
[0047] By providing a protruding structure in the middle of the connecting disk 3 , a concave polygonal space can be formed in the middle of the connecting disk 3 , thereby assisting the positioning of the semicircular teeth 2 .
[0048] In another specific embodiment:
[0049] See also Figure 1-Figure 3 A connecting block 8 is also provided on the semicircular tooth 2. The cross section of the connecting block 8 is L-shaped. The connecting block 8 is provided on one side surface of the semicircular tooth 2 and forms a U-shaped structure with the side surface of the semicircular tooth 2.
[0050] A connecting block 8 is provided on both sides of the connecting passage 5 on the semicircular tooth 2 , and two connecting blocks 8 are provided on both side surfaces of the semicircular tooth 2 .
[0051] When the two semicircular teeth 2 are butted together to form a complete spur gear, the connecting blocks 8 on the two semicircular teeth 2 are spliced to form a T-shaped connecting body. Two connecting bodies are respectively provided on both side surfaces of the complete spur gear.
[0052] Two limiting bodies 9 are arranged on each connector. The limiting bodies 9 are U-shaped structures. The two limiting bodies 9 are arranged at both ends of the connector respectively, and the movement of the limiting bodies 9 is limited by the end of the connector with a larger end surface area.
[0053] In the present technical solution, the two connection blocks 8 are locked by setting a limiting body 9 , thereby assisting the connection disk 3 to lock the two semicircular teeth 2 .
[0054] Preferably, the opening direction of the limiting body 9 is consistent with one of the radial directions of the semicircular teeth 2, so as to reduce the influence of the centrifugal force on the limiting body 9.
[0055] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. A connection structure of a head gear, characterized in that: include: The shaft connector is a polygonal columnar structure; Two semicircular teeth can be spliced into a complete spur gear, and the middle of the complete spur gear has a connecting channel, which is a polygonal columnar space and can cooperate with the shaft connector; A connecting plate is detachably connected to a side surface of the complete spur gear, and a middle portion of the connecting plate abuts against an end portion of the shaft connector.
2. The connection structure of the head gear piece according to claim 1, characterized in that: The number of teeth of the complete spur gear is an even number, and the connection point of the two semicircular teeth is located at the tooth top of the complete spur gear.
3. The connection structure of the head gear piece according to claim 2, characterized in that: Two connecting plates are symmetrically arranged on both side surfaces of the complete spur gear; The connecting plate is provided with a plurality of through holes, and the semicircular teeth are provided with connecting holes matching the through holes; Bolts are arranged in the through hole and the connecting hole.
4. The connection structure of the head gear piece according to claim 3, characterized in that: The length of the shaft connector is greater than the thickness of the semicircular teeth, and the middle portion of the connecting disk protrudes in a direction away from the semicircular teeth and wraps around the end portion of the shaft connector.
5. The connection structure of the head gear piece according to claim 4, characterized in that: The cross section of the shaft connector is a regular polygon.
6. The connection structure of the head gear piece according to any one of claims 1 to 5, characterized in that: An L-shaped connecting block is provided on the semicircular teeth, and after the two semicircular teeth are butted, the connecting blocks on the two semicircular teeth are tightly attached to form a T-shaped connecting body; A U-shaped limiting body is arranged on the connecting body.
7. The connection structure of the head gear piece according to claim 6, characterized in that: Two connecting blocks are respectively arranged on both side surfaces of the semicircular tooth, and the two connecting blocks on the same side surface of the semicircular tooth are respectively located on both sides of the connecting channel; The limiting bodies are all provided on the four connecting bodies formed by the two semicircular teeth.
8. The connection structure of the head wheel gear piece according to claim 7, characterized in that: The opening direction of the limiting body is consistent with one radial direction of the semicircular tooth.
9. The connection structure of the head gear piece according to claim 8, characterized in that: The two ends of the connector are respectively provided with a limiting body.
Citation Information
Cited By
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