Multifunctional pneumatic control shuttle valve

By introducing a position sensing mechanism into the air-controlled shuttle valve, the piston state is sensed by using the magnetic ring and the induction switch, the problem of induction difficulties when the piston is stuck or damaged is solved, and the convenience of use of the air-controlled shuttle valve is improved.

CN222163768UActive Publication Date: 2024-12-13NINGBO AIXIMEI IND AUTOMATION CO LTD
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Patent Information

Application Number
CN202420246692.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2024-12-13
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

When the piston is constantly moving, the internal dirt or sealing ring is damaged, causing the piston to be stuck, and it is impossible to easily sense the piston position, affecting the convenience of use.

Method used

A multifunctional air-controlled shuttle valve is designed, including a position sensing mechanism, which senses the opening and closing state of the piston through the magnetic ring and induction switch installed on the outer surface of the piston, ensuring that the piston can be sensed in time when it is stuck or damaged.

Benefits of technology

Through the position sensing mechanism, the piston can be sensed in time when it is stuck or damaged, which improves the convenience of the air-controlled shuttle valve to sense the piston position during use, ensuring timely handling and maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222163768U_ABST
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Abstract

The utility model discloses a multifunctional pneumatic control shuttle valve which comprises a pneumatic control shuttle valve body, the pneumatic control shuttle valve body comprises a main installation cylinder, installation threaded rods and an air inlet, the installation threaded rods penetrate through the four corners of the main installation cylinder, and the ends of the installation threaded rods are rotationally connected with nuts. The air inlet is formed in one side of the top end of the main mounting cylinder; by designing the position sensing mechanism, when the pneumatic control shuttle valve body is installed and used and the piston moves to drive the magnetic ring to move, a signal, received by the sensing switch B, of the magnetic ring is a signal for opening the piston, it is known that the piston is located at the opening position, and the piston drives the magnetic ring to move on the contrary; and a signal of the magnetic ring received by the inductive switch A at the other end is a piston closing signal, so that the position of the piston is conveniently inducted when the pneumatic control shuttle valve main body is used and the magnetic ring is damaged or the pneumatic control shuttle valve main body is stuck by entering dirt, the on-off state of the pneumatic control shuttle valve main body is timely known, and the convenience of inducting the position of the piston during use after the pneumatic control shuttle valve main body is mounted is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of air-controlled shuttle valves, and in particular relates to a multifunctional air-controlled shuttle valve. Background Art

[0002] The existing pneumatic shuttle valve is a component installed on the pipeline for switch control. The pneumatic shuttle valve realizes perfect automation control, effective sealing mechanism and fast response control effect. It is widely used in filling industry, chemical industry, printing and dyeing textile industry, rubber industry, pharmaceutical industry, water treatment industry, environmental protection industry, gas industry, high temperature sterilization, foaming machinery and other related fields;

[0003] When the existing pneumatic shuttle valve is installed on a pipeline for use, when the piston moves frequently and dirt appears inside or the sealing ring is damaged, causing the piston to get stuck, it is impossible to detect the damage of the piston, so it is inconvenient to sense the position of the piston. When the pneumatic shuttle valve is damaged during use, it cannot be sensed and processed in time, thereby affecting the convenience of sensing the piston position when the pneumatic shuttle valve is used. For this reason, the utility model proposes a multifunctional pneumatic shuttle valve. Utility Model Content

[0004] The purpose of the utility model is to provide a multifunctional air-controlled shuttle valve to solve the problem mentioned in the above background technology that the piston moves frequently, dirt appears inside or the sealing ring is damaged, causing the piston to be stuck, making it inconvenient to sense the position of the piston, and the air-controlled shuttle valve cannot be sensed and processed in time when it is damaged, thus affecting the convenience of sensing the piston position when the air-controlled shuttle valve is in use.

[0005] To achieve the above object, the utility model provides the following technical solutions: a multifunctional air-controlled shuttle valve, comprising an air-controlled shuttle valve body, the air-controlled shuttle valve body comprising a main mounting tube, a mounting threaded rod and an air inlet, the mounting threaded rod passes through the four corners of the main mounting tube, the end of the mounting threaded rod is rotatably connected with a nut, the air inlet is arranged on one side of the top of the main mounting tube, and the air-controlled shuttle valve body is also provided with:

[0006] A position sensing mechanism, which includes a mounting assembly, a movable connection assembly, a sealing assembly and a position sensing assembly. The mounting assembly is arranged at both ends of a main mounting tube, the movable connection assembly is arranged inside the main mounting tube, and the sealing assembly and the position sensing assembly are both arranged on the outer surface of the movable connection assembly.

[0007] Preferably, the mounting assembly includes a mounting body 1 and a mounting body 2 respectively arranged at both ends of the main mounting tube, and the mounting threaded rod passes through the corner position of the mounting body 1 and the mounting body 2, and the mounting body 1, the mounting body 2 and the main mounting tube are fixedly connected by the mounting threaded rod.

[0008] Preferably, two sealing rings are fitted on the outer surfaces of the first installation body and the second installation body, and the first installation body, the second installation body and the interior of the main installation tube are sealed and connected via the sealing rings.

[0009] Preferably, a connection port is provided at the end edge of the second installation body, and the inner surface of the connection port is an arc-shaped structure.

[0010] Preferably, the movable connection assembly includes a piston arranged inside the main mounting cylinder, a spring is sleeved and mounted on the outer surface of one end of the piston, and the end of the piston is in tight and sealing contact with the end surface of the mounting body.

[0011] Preferably, the sealing assembly includes a mounting groove D opened on the outer surface of the piston, a sealing ring is sleeved and installed inside the mounting groove D, and the outer surface of the piston and the inner surface of the main mounting cylinder are sealingly connected through the sealing ring.

[0012] Preferably, the position sensing component includes a mounting groove C opened on the outer surface of the piston and located on one side of the mounting groove D, a magnetic ring is installed inside the mounting groove C, a sensing switch A is fixedly installed on one end of the main mounting tube by screws, and a sensing switch B is fixedly installed on the other end of the main mounting tube by screws.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] By designing a position sensing mechanism, when the air-controlled shuttle valve body is installed and used, when the piston moves and drives the magnetic ring to move, the signal received by the magnetic ring by the sensing switch B is a signal that the piston is open, and it is known that the piston is in the open position. On the contrary, the piston drives the magnetic ring to move, and the signal received by the magnetic ring by the sensing switch A at the other end is a signal that the piston is closed. Therefore, when the magnetic ring of the air-controlled shuttle valve body is damaged or stuck by dirt, it is convenient to sense the position of the piston, and the switch state of the air-controlled shuttle valve body can be known in time, thereby improving the convenience of sensing the piston position when the air-controlled shuttle valve body is installed and used. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the second structure of the installation body of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the piston, magnetic ring and sealing ring of the utility model;

[0019] In the figure: 100, air-controlled shuttle valve body; 101, main mounting cylinder; 1011, mounting body one; 1012, mounting body two; 1013, induction switch A; 1014, induction switch B; 1015, spring; 1016, piston; 1017, magnetic ring; 1018, sealing ring; 1019, mounting groove C; 1010, mounting groove D; 102, mounting threaded rod; 103, air inlet. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 4 The utility model provides a technical solution: a multifunctional air-controlled shuttle valve, including an air-controlled shuttle valve body 100, the air-controlled shuttle valve body 100 includes a main installation tube 101, an installation threaded rod 102 and an air inlet 103, the installation threaded rod 102 penetrates the four corners of the main installation tube 101, the end of the installation threaded rod 102 is rotatably connected with a nut, the air inlet 103 is arranged on one side of the top of the main installation tube 101, and the air-controlled shuttle valve body 100 is also provided with:

[0022] A position sensing mechanism includes a mounting assembly, a movable connection assembly, a sealing assembly and a position sensing assembly. The mounting assembly is arranged at both ends of the main mounting tube 101, the movable connection assembly is arranged inside the main mounting tube 101, and the sealing assembly and the position sensing assembly are both arranged on the outer surface of the movable connection assembly. When the air-controlled shuttle valve body 100 is in use and dirt enters the interior or the sealing ring 1018 is stuck, the position sensing mechanism can sense the position of the piston 1016, so that the switch state of the air-controlled shuttle valve body 100 can be known in time, thereby improving the convenience of sensing the position of the piston 1016 when the air-controlled shuttle valve body 100 is installed and used.

[0023] In order to facilitate the installation operation of the air-controlled shuttle valve body 100 through the installation assembly and connect the air-controlled shuttle valve body 100 to the external pipeline, in this embodiment, preferably, the installation assembly includes a mounting body 1011 and a mounting body 1012 respectively arranged at both ends of the main mounting cylinder 101, and the mounting threaded rod 102 passes through the corner position of the mounting body 1011 and the mounting body 1012. The mounting body 1011, the mounting body 1012 and the main mounting cylinder 101 are fixedly connected through the mounting threaded rod 102, and the mounting body 1011 and the mounting body 1012 can be respectively engaged with the main mounting cylinder 101. 1 is connected to the end of the main installation tube 101 by the second installation body 1012 for fixed installation. The outer surfaces of the first installation body 1011 and the second installation body 1012 are fitted with two sealing rings, and the first installation body 1011, the second installation body 1012 and the interior of the main installation tube 101 are sealed and connected through the sealing rings, so that the first installation body 1011 and the second installation body 1012 are sealed and installed at the end of the main installation tube 101. A connecting port is opened at the edge of the end of the second installation body 1012, and the inner surface of the connecting port is an arc-shaped structure, so that when the piston 1016 is opened, the fluid is discharged through the connecting port at the edge of the second installation body 1012.

[0024] In order to facilitate opening or closing of the air-controlled shuttle valve body 100 when in use through the movable connection assembly, in this embodiment, preferably, the movable connection assembly includes a piston 1016 arranged inside the main mounting cylinder 101, and a spring 1015 is installed on the outer surface of one end of the piston 1016. The end of the piston 1016 is tightly pressed and sealed with the end surface of the mounting body 1011. The piston 1016 can be opened when the spring 1015 is compressed, and vice versa. The piston 1016 is tightly pressed and closed. In order to facilitate opening or closing of the piston 1016 through the sealing assembly, 16 always seals and separates the two ends of the interior of the main installation cylinder 101 during movement. The sealing component includes a mounting groove D1010 opened on the outer surface of the piston 1016. A sealing ring 1018 is installed inside the mounting groove D1010, and the outer surface of the piston 1016 and the inner surface of the main installation cylinder 101 are sealed and connected via the sealing ring 1018. The sealing ring 1018 can be installed inside the mounting groove D1010, and the piston 1016 is always sealed and connected via the sealing ring 1018 when it moves inside the main installation cylinder 101.

[0025] In order to facilitate sensing the position of the piston 1016 through the position sensing component, in the present embodiment, preferably, the position sensing component includes a mounting groove C1019 opened on the outer surface of the piston 1016 and located on one side of the mounting groove D1010, and a magnetic ring 1017 is installed in the inner sleeve of the mounting groove C1019. A sensing switch A1013 is fixedly installed on one end of the main mounting cylinder 101 by screws, and a sensing switch B1014 is fixedly installed on the other end of the main mounting cylinder 101 by screws. When the piston 1016 moves and drives the magnetic ring 1017 to move, the sensing switch B1014 receives a signal from the magnetic ring 1017, which is a signal that the piston 1016 is open, and it is convenient to know that the piston 1016 is in the open position. On the contrary, the piston 1016 drives the magnetic ring 1017 to move, and the sensing switch A1013 at the other end receives a signal from the magnetic ring 1017, which is a signal that the piston 1016 is closed.

[0026] Working principle and use process of the utility model: when using the air-controlled shuttle valve, first install the installation body 1011 and the installation body 2 1012 with the external pipeline, and install the air-controlled shuttle valve body 100 on the pipeline for use. When it is installed and used, when flow is needed, the air is taken in from the inside of the air inlet 103 and enters the inside of the main installation cylinder 101. The gas enters the spring 1015 and is compressed to drive the piston 1016 to move. When the piston 1016 moves inside the main installation cylinder 101, the sealing ring 1018 contacts the inner surface of the main installation cylinder 101 and is always sealed and connected until the piston 1016 moves to separate the end of the piston 1016 from the surface of the installation body 2 1012, and the fluid is discharged through the connection port at the edge of the installation body 2 1012. When the end of the piston 1016 is separated from the surface of the installation body 2 1012, the fluid is discharged from the connection port at the edge of the installation body 2 1012. When the piston 1016 is separated from the surface of the second mounting body 1012, the movement of the piston 1016 drives the movement of the magnetic ring 1017. The signal received by the induction switch B1014 from the magnetic ring 1017 is a signal that the piston 1016 is open, and it is convenient to know that the piston 1016 is in the open position. On the contrary, the end of the piston 1016 is pressed against the surface of the second mounting body 1012 to drive the movement of the magnetic ring 1017. The signal received by the induction switch A1013 at the other end is a signal that the piston 1016 is closed. Therefore, when the magnetic ring 1017 is damaged or stuck by dirt in the air-controlled shuttle valve body 100, it is convenient to sense the position of the piston 1016, and the switch state of the air-controlled shuttle valve body 100 can be known in time, thereby improving the convenience of sensing the position of the piston 1016 when the air-controlled shuttle valve body 100 is installed and used.

[0027] Although the embodiments of the present invention have been shown and described (see the above detailed description for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multifunctional air-controlled shuttle valve, comprising an air-controlled shuttle valve body (100), wherein the air-controlled shuttle valve body (100) comprises a main mounting tube (101), a mounting threaded rod (102) and an air inlet (103), wherein the mounting threaded rod (102) penetrates four corners of the main mounting tube (101), a nut is rotatably connected to the end of the mounting threaded rod (102), and the air inlet (103) is arranged on one side of the top end of the main mounting tube (101), characterized in that: The air-controlled shuttle valve body (100) is also provided with: A position sensing mechanism, comprising a mounting assembly, a movable connection assembly, a sealing assembly and a position sensing assembly, wherein the mounting assembly is arranged at both ends of a main mounting tube (101), the movable connection assembly is arranged inside the main mounting tube (101), and the sealing assembly and the position sensing assembly are both arranged on the outer surface of the movable connection assembly.

2. A multifunctional gas-controlled shuttle valve according to claim 1, characterized in that: The mounting assembly comprises a mounting body 1 (1011) and a mounting body 2 (1012) respectively arranged at two ends of a main mounting tube (101), and the mounting threaded rod (102) passes through the corner position of the mounting body 1 (1011) and the mounting body 2 (1012), and the mounting body 1 (1011), the mounting body 2 (1012) and the main mounting tube (101) are fixedly connected via the mounting threaded rod (102).

3. A multifunctional gas-controlled shuttle valve according to claim 2, characterized in that: Two sealing rings are fitted on the outer surfaces of the installation body 1 (1011) and the installation body 2 (1012), and the installation body 1 (1011), the installation body 2 (1012) and the interior of the main installation tube (101) are sealed and connected via the sealing rings.

4. A multifunctional gas-controlled shuttle valve according to claim 2, characterized in that: A connection port is provided at the end edge of the second installation body (1012), and the inner surface of the connection port is an arc-shaped structure.

5. The multifunctional gas-controlled shuttle valve according to claim 2, characterized in that: The movable connection assembly includes a piston (1016) arranged inside the main installation cylinder (101), and a spring (1015) is installed on the outer surface of one end of the piston (1016), and the end of the piston (1016) is in tight and sealing contact with the end surface of the installation body (1011).

6. A multifunctional gas-controlled shuttle valve according to claim 5, characterized in that: The sealing assembly includes a mounting groove D (1010) opened on the outer surface of the piston (1016), a sealing ring (1018) is installed inside the mounting groove D (1010), and the outer surface of the piston (1016) and the inner surface of the main mounting cylinder (101) are sealed and connected via the sealing ring (1018).

7. A multifunctional gas-controlled shuttle valve according to claim 6, characterized in that: The position sensing component comprises a mounting groove C (1019) opened on the outer surface of the piston (1016) and located on one side of the mounting groove D (1010); a magnetic ring (1017) is installed in the interior of the mounting groove C (1019); a sensing switch A (1013) is fixedly installed on one end of the main mounting tube (101) by means of screws; and a sensing switch B (1014) is fixedly installed on the other end of the main mounting tube (101) by means of screws.