Clamp production detection mechanism
By using a multi-channel laser rangefinder and PLC microcontroller in the fixture production and testing mechanism, combining magnetic suction blocks and reset springs, the problem of manually detecting parallelism errors of the table vise is solved, and efficient and accurate parallelism of the clamps is achieved. Test.
Patent Information
- Application Number
- CN202323620736.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The existing table visors manually detect the parallelism of friction clamps before leaving the factory, which easily leads to the problem of inability to completely close.
A fixture production and testing mechanism is designed, using a multi-channel laser rangefinder and PLC microcontroller to determine whether the installation of the clip is parallel through the laser rangefinder. Combined with magnetic suction blocks, rechargeable lithium batteries and return springs, automation is achieved. Test.
It realizes efficient and accurate detection of the parallelism of the stage vise clamp, simplifies the detection process and improves the reliability of the detection.
Smart Images
Figure CN222166034U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fixture production detection mechanisms, in particular to a fixture production detection mechanism. Background Art
[0002] Existing bench vises are subject to various tests before leaving the factory, among which the parallelism of the end faces of the friction clamping blocks installed on the bench vises needs to be tested to avoid the phenomenon that the bench vises cannot be completely closed. However, the existing inspection is often carried out by manual visual inspection, which is prone to errors and omissions, so this case is proposed. Utility Model Content
[0003] The technical problem to be solved by the utility model is: in order to overcome the above problems, a fixture production detection mechanism is provided, which solves the above problems.
[0004] The utility model solves the technical problem by adopting the following technical solutions:
[0005] A fixture production inspection mechanism comprises a dust-free bin with a multi-channel laser rangefinder embedded inside, a sleeve seat is arranged at one end of the dust-free bin, a sleeve is inserted in the sleeve seat, a rubber end block is fixed at the front end of the sleeve for abutting against the inner wall of a clamping block fixed to the clamping arm of a bench vise by bolts, the other side wall of the dust-free bin is attached to another clamping block, the laser of the multi-channel laser rangefinder is emitted to the left end of the sleeve, a PLC single-chip microcomputer for reading the measured distance of the sleeve at different positions is also fixed on the dust-free bin, and the PLC single-chip microcomputer determines whether the clamping block is installed in place and parallel by comparing the laser distance measurement difference of different channels.
[0006] Preferably, a magnetic end block is fixedly provided at intervals on the left end of the dust-free bin for magnetically adsorbing on the inner wall surface of the clamping block, so as to ensure that one side of the dust-free bin is flush with one of the clamping blocks.
[0007] Preferably, a rechargeable lithium battery is embedded and fixed in the platform to power the multi-channel laser rangefinder inside the dust-free bin and the PLC microcontroller.
[0008] Preferably, a switch button for controlling the on and off of the multi-channel laser rangefinder is fixedly provided on the upper end surface of the dust-free bin.
[0009] Preferably, a return spring is sleeved on the outside of the insert tube, and the two ends of the return spring respectively abut against the ends of the rubber end block and the insert tube seat, thereby ensuring that the end of the rubber end block can maintain good contact with the clamping block during the clamping process of the bench vise.
[0010] Preferably, a floating platform open downward is fixedly provided on the lower end surface of the dust-free bin, a base platform is inserted up and down inside the floating platform, and the contact surfaces of the base platform and the floating platform are fixed by magnetic attraction, so that the height of the dust-free bin can be adjusted at any time, and ball bearings for sliding and adjusting the position on a bench vise are fixedly provided at intervals on the lower end surface of the base platform.
[0011] The advantages and positive effects of the utility model are: the platform is pulled apart relative to the floating platform so that the dust-free bin is at the same height as the clamping blocks, and then the magnetic end block is magnetically attracted to the inner wall of one of the clamping blocks, and then the bench vise is used to clamp the insert so that the insert is contracted inwards. During this process, the PLC single chip is used to detect whether the two clamping blocks are parallel. The utility model is simple and efficient, and the detection result is accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0013] Figure 1 It is a schematic diagram of the structure of the bench vise from a top view;
[0014] Figure 2 It is a structural schematic diagram of the utility model;
[0015] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0016] Figure 4 It is a main structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0017] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0018] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:
[0019] like Figure 1-4As shown, a fixture production detection mechanism described in the utility model includes a dust-free bin 23 with a multi-channel laser rangefinder 21 embedded therein, a sleeve seat 19 is provided at one end of the dust-free bin 23, a sleeve 16 is inserted in the sleeve seat 19, a rubber end block 17 is fixed at the front end of the sleeve 16 for abutting against the inner wall of a clamping block 11 fixed to the vise arm 10 by bolts, the other side wall of the dust-free bin 23 is attached to another clamping block 11, the laser of the multi-channel laser rangefinder 21 is emitted to the left end of the sleeve 16, and a PLC single-chip computer 20 for reading the measured distance of the sleeve 16 at different positions is also fixed on the dust-free bin 23, and the PLC single-chip computer 20 determines whether the clamping block 11 is installed in place and parallel by comparing the laser distance measurement difference of different channels.
[0020] Preferably, a magnetic end block 12 is fixedly provided at intervals at the left end of the dust-free bin 23 for magnetically adsorbing to the inner wall surface of the clamping block 11 , so as to ensure that one side of the dust-free bin 23 is flush with one of the clamping blocks 11 .
[0021] Preferably, a rechargeable lithium battery is embedded and fixed in the platform 14 to power the multi-channel laser rangefinder 21 inside the dust-free bin 23 and the PLC microcontroller 20 .
[0022] Preferably, a switch button 22 for controlling the on and off of the multi-channel laser rangefinder 21 is fixedly provided on the upper end surface of the dust-free bin 23 .
[0023] Preferably, a return spring 18 is sleeved on the outside of the insert tube 16, and the two ends of the return spring 18 respectively abut against the ends of the rubber end block 17 and the insert tube seat 19, thereby ensuring that the end of the rubber end block 17 can maintain good contact with the clamping block 11 during the clamping process of the bench vise.
[0024] Preferably, a floating platform 13 with a downward opening is fixedly provided on the lower end surface of the dust-free bin 23, and a platform 14 is inserted into the upper and lower parts of the floating platform 13. The contact surfaces of the platform 14 and the floating platform 13 are fixed by magnetic attraction, so that the height of the dust-free bin 23 can be adjusted at any time. Balls 15 for sliding and adjusting the position on a bench vise are fixedly provided at intervals on the lower end surface of the platform 14.
[0025] During the specific implementation, the platform 14 is pulled away from the floating platform 13 so that the dust-free bin 23 is at the same height as the clamping blocks 11, and then the magnetic end block 12 is magnetically attracted to the inner wall of one of the clamping blocks 11. The bench vise is then used to clamp the insert 16 so that it contracts inwards. During this process, the PLC microcontroller 20 detects whether the two clamping blocks 11 are parallel.
[0026] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive. Therefore, the present invention is not limited to the embodiments described in the specific implementation manner. Any other implementation manners derived by those skilled in the art based on the technical solution of the present invention also fall within the scope of protection of the present invention.
Claims
1. A fixture production detection mechanism, characterized in that: The invention comprises a dust-free bin (23) in which a multi-channel laser rangefinder (21) is embedded. A plug-in sleeve seat (19) is arranged at one end of the dust-free bin (23). A plug-in sleeve (16) is inserted in the plug-in sleeve seat (19). A rubber end block (17) is fixed at the front end of the plug-in sleeve (16) for abutting against the inner side wall of a clamping block (11) fixed to a clamping arm (10) of a bench vise by bolts. The other side wall of the dust-free bin (23) is attached to another clamping block (11). The laser of the multi-channel laser rangefinder (21) is emitted toward the left end of the plug-in sleeve (16). A PLC single-chip computer (20) for reading the measured distance of the plug-in sleeve (16) at different positions is also fixed on the dust-free bin (23). The PLC single-chip computer (20) judges whether the clamping block (11) is installed in place and parallel by comparing the laser distance measurement difference of different channels.
2. A fixture production detection mechanism according to claim 1, characterized in that: A magnetic end block (12) is fixedly arranged at intervals at the left end of the dust-free bin (23) for magnetically adsorbing onto the inner wall surface of the clamping block (11), thereby ensuring that one side of the dust-free bin (23) is flush with one of the clamping blocks (11).
3. A fixture production detection mechanism according to claim 2, characterized in that: A rechargeable lithium battery is fixedly mounted in the platform (14) and is used to supply power to the multi-channel laser rangefinder (21) inside the dust-free bin (23) and the PLC single-chip computer (20).
4. A fixture production detection mechanism according to claim 3, characterized in that: A switch button (22) for controlling the on and off of the multi-channel laser rangefinder (21) is fixedly provided on the upper end surface of the dust-free bin (23).
5. A fixture production detection mechanism according to claim 4, characterized in that: A return spring (18) is sleeved on the outside of the insert tube (16), and the two ends of the return spring (18) respectively abut against the ends of the rubber end block (17) and the insert tube seat (19), thereby ensuring that the end of the rubber end block (17) can maintain good contact with the clamping block (11) during the clamping process of the bench vise.
6. A fixture production detection mechanism according to claim 5, characterized in that: A floating platform (13) open downward is fixedly provided on the lower end surface of the dust-free bin (23), a base platform (14) is inserted up and down in the floating platform (13), and the contact surface between the base platform (14) and the floating platform (13) is fixed by magnetic attraction, so that the height of the dust-free bin (23) can be adjusted at any time, and balls (15) for sliding and adjusting the position on a bench vise are fixedly provided at intervals on the lower end surface of the base platform (14).