Cable bending radian measuring device

Through the motor drive gear system and spring limiting device, automatic fixing and fine-tuning of cable bending is achieved, the problems of high detection deviations and errors in the prior art are solved, and the accuracy and efficiency of cable bending radian measurement are improved.

CN222166077UActive Publication Date: 2024-12-13SICHUAN DEXIN ELECTRICAL ENG CO LTD
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Patent Information

Application Number
CN202420369547.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2024-12-13
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing cable bending radian measurement device cannot apply pressure through the cable's own force when fixing the cable, resulting in large detection deviations and high errors relying on manual visual inspection.

Method used

A device including a motor, driven gear, connecting rod, rotating wheel, fixed half ring, pressure sensor and bolt is designed. The connecting rod and rotating wheel are driven by the motor drive gear system, and the cable is automatically realized by using springs and limiting plates. Fixed and fine-tuned to ensure that the pressure sensor accurately detects cable bending.

Benefits of technology

It improves the detection accuracy and efficiency of cable bending radian measurement, reduces manual errors, and ensures the reliability of detection results.

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Abstract

The utility model relates to the field of electric power measurement, and discloses a cable bending radian measuring device which comprises a base, one side of the top of the base is fixedly connected with a display screen, an arc-shaped ruler is displayed on the front side of the display screen, the front side of the base is fixedly connected with a motor, and the output end of the motor is fixedly connected with a driving gear. Two connecting rods are rotationally connected into the base, a driven gear and a transmission gear are fixedly connected to the left and right sides of the lower ends of the two connecting rods correspondingly, and an auxiliary gear is rotationally connected into the front side of the base. According to the utility model, when the cable bending radian measuring device bends the cable, only the movement of the cable is limited, and the cable can be finely adjusted through the rotating wheel, so that the detection accuracy of the cable bending radian measuring device is further improved, and the cable bending radian measuring device does not need to manually detect the cable, and is convenient to use. Therefore, the detection efficiency and accuracy of the cable bending radian measuring device are improved.
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Description

Technical Field

[0001] The utility model relates to the field of electric power measurement, in particular to a cable bending arc measuring device. Background Art

[0002] Excessive bending of cables can cause many problems. First, due to the reduction in the cross-sectional area through which the current passes, excessive heating will be generated, which may cause local thermal damage and structural damage inside the cable. In addition, the insulation performance of the cable is damaged, which may cause partial discharge of the cable, which will bring risks to the safe operation of the power grid. The problem with visually determining the bending radius of the cable is that it is highly dependent on the experience and subjective judgment of the employees. This method is easily affected by the subjective views and errors of different workers, so there is a large error.

[0003] However, in the prior art, the cable bending curvature measuring device includes an operating rod, a connector, an arc ruler, a bolt, a nut, and a rubber anti-slip layer. During use of the device, the threaded self-locking clamp is designed with a special thread structure so that the clamp can automatically lock after clamping the cable. Once the clamp clamps the cable and rotates to a specific position, the shape of the thread locks the clamp in a specific direction and cannot move freely. Therefore, when measuring the cable, the pressure sensor cannot be exerted by the force of the cable itself. When the cable is bent, it will be subjected to forces in different directions, resulting in a large deviation in the detection of the cable bending curvature. Utility Model Content

[0004] In order to remedy the above deficiencies, the utility model provides a cable bending curvature measuring device, which aims to improve the problem that a fixed cable cannot be subjected to a single restriction when being fixed, resulting in the inability to apply pressure to a pressure sensor through its own force when bending, leading to a large deviation in the detection of the cable bending curvature. In the prior art, manual visual inspection is usually used to detect the cable, resulting in a high error in the detection of the cable.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cable bending curvature measuring device, comprising a base, a display screen is fixedly connected to one side of the top of the base, an arc ruler is displayed on the front side of the display screen, a motor is fixedly connected to the front side of the base, a driving gear is fixedly connected to the output end of the motor, two connecting rods are rotatably connected inside the base, the lower ends of the two connecting rods are respectively fixedly connected to a driven gear and a transmission gear on the left and right sides, an auxiliary gear is rotatably connected inside the front side of the base, connecting plates are fixedly connected to the opposite sides of the connecting rods, rotating wheels are rotatably connected to the opposite sides of the two connecting plates, fixed half rings are rotatably connected to the upper sides of the two connecting plates, fixed components are fixedly connected to the front sides of the two connecting plates, and a detection component is fixedly connected to the upper side of the base.

[0006] As a further description of the above technical solution:

[0007] By starting the motor, the driving gear at the output end is driven to rotate, and then the driven gear and the auxiliary gear meshing with it are driven to rotate, and then the meshing rotation between the auxiliary gear and the transmission gear makes the connecting rod fixedly connected to the rear side of the transmission gear and the driven gear rotate to the adjacent side, thereby driving the connecting plate to rotate to the adjacent side, and then the cable is bent. The rotating wheel is used to assist in preventing excessive friction from occurring when the cable is bent, which affects the accuracy of the detection.

[0008] Furthermore, the fixing assembly includes a limit plate, the limit plate is slidably connected to the inside of the front side of the connecting plate, a limit rod is fixedly connected to the left side of the limit plate, and a spring is arranged on the periphery of the limit plate.

[0009] As a further description of the above technical solution:

[0010] The limiting plate drives the limiting rod to slide inside the connecting plate, and then the limiting plate slides into the groove formed on the outer wall of the fixed semi-ring through the deformation of the spring.

[0011] Furthermore, the detection component includes a fixed block, the lower side of which is fixedly connected to the inside of the upper side of the base, a pressure sensor is fixedly connected to the inside of the lower side of the fixed block, a bolt is threadedly connected to the upper side of the fixed block, and a fixed plate is rotatably connected to the lower side of the bolt.

[0012] As a further description of the above technical solution:

[0013] By placing the cable on the upper side of the pressure sensor on the lower side of the inner wall of the fixed block, and then turning the bolt to drive the rotating fixed plate on the lower side to move downward, the cable is restricted to the upper side of the pressure sensor. When detecting bending, the pressure released by the cable can be concentrated on the upper side of the pressure sensor for accurate detection.

[0014] Furthermore, the driven gear is meshedly connected with the driving gear, the driving gear is meshedly connected with the auxiliary gear, the auxiliary gear is meshedly connected with the transmission gear, the rear side of the driven gear is rotatably connected to the inside of the rear side of the base, and the rear side of the transmission gear is rotatably connected to the inside of the rear side of the base.

[0015] As a further description of the above technical solution:

[0016] The driving gear drives the driven gear to rotate, and drives the auxiliary gear to rotate. At the same time, the auxiliary gear is engaged with the transmission gear to rotate the rotation between the transmission gear and the driven gear to the adjacent side. The driven gear and the transmission gear are fixedly connected to a rotating shaft in the middle part, wherein a connecting rod is fixed to the rear side of the rotating shaft, and the rotating shaft is rotatably connected to the inside of the rear side of the base, so as to facilitate the rotation of the connecting rod.

[0017] Furthermore, the lower sides of the two connecting rods are rotatably connected to the inner side of the upper side of the base.

[0018] As a further description of the above technical solution:

[0019] The connecting rod is driven by a rotating shaft fixed in the middle of the driven gear and the transmission gear and rotates inside the upper side of the base.

[0020] Furthermore, the rear ends of the two springs are fixedly connected to the front side of the limiting rod, and the front ends of the two springs are fixedly connected to the inside of the front side of the connecting plate.

[0021] As a further description of the above technical solution:

[0022] The spring is driven to deform through the limiting rod, and the limiting plate is then abutted against the inside of the groove opened on the surface of the fixed semi-ring through the deformation of the spring.

[0023] Furthermore, the two limit rods are both slidably connected to the inside of the connecting plate, and the front sides of the two fixed half rings both penetrate the inside of the front side of the connecting plate.

[0024] As a further description of the above technical solution:

[0025] The limiting rod is driven by the limiting plate to slide inside the connecting plate, and the fixing half ring passes through the connecting plate to facilitate fixing of cables of different diameters.

[0026] Furthermore, the fixing plate is slidably connected to the inner wall of the fixing block.

[0027] As a further description of the above technical solution:

[0028] The fixing plate slides on the inner wall of the fixing block driven by the bolts.

[0029] The utility model has the following beneficial effects:

[0030] 1. In the utility model, through the cooperation between the motor, the driven gear, the connecting rod, the connecting plate and the rotating wheel, the cable bending curvature measuring device only limits the movement of the cable when bending the cable, and can fine-tune the cable itself through the rotating wheel, thereby improving the detection accuracy of the cable bending curvature measuring device.

[0031] 2. In the utility model, by the coordination among the fixing half ring, the pressure sensor, the fixing plate, the bolts and the fixing block, the cable bending curvature measuring device does not need to detect the cable manually, thereby improving the detection efficiency and accuracy of the cable bending curvature measuring device. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1A stereoscopic diagram of a cable bending arc measuring device proposed by the utility model;

[0033] Figure 2 This is a schematic diagram of the connecting rod structure of a cable bending arc measuring device proposed by the utility model;

[0034] Figure 3 This is a schematic diagram of the active gear structure of a cable bending arc measuring device proposed by the utility model;

[0035] Figure 4 A schematic diagram of a fixed half-ring structure of a cable bending arc measuring device proposed by the utility model;

[0036] Figure 5 The utility model provides a schematic diagram of the spring structure of a cable bending arc measuring device.

[0037] Legend:

[0038] 1. Display screen; 2. Arc ruler; 3. Base; 4. Rotating wheel; 5. Connecting plate; 6. Connecting rod; 7. Fixed block; 8. Fixed half ring; 9. Bolt; 10. Driven gear; 11. Driving gear; 12. Motor; 13. Auxiliary gear; 14. Transmission gear; 15. Limit rod; 16. Limit plate; 17. Spring; 18. Pressure sensor; 19. Fixed plate. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] Reference Figure 1-3 The utility model provides an embodiment: a cable bending arc measuring device, comprising a base 3, a display screen 1 is fixedly connected to one side of the top of the base 3, wherein the display screen 1 adopts a TN liquid crystal display screen, and an arc ruler 2 is displayed on the front side of the display screen 1, a motor 12 is fixedly connected to the front side of the base 3, and a driving gear 11 is fixedly connected to the output end of the motor 12, and two connecting rods 6 are rotatably connected inside the base 3, and the lower ends of the two connecting rods 6 are respectively fixedly connected to a driven gear 10 and a transmission gear 14, and an auxiliary gear 13 is rotatably connected inside the front side of the base 3, and the connecting rods 6 are fixedly connected to a connecting plate 5 on the opposite side, and the two connecting plates 5 are rotatably connected to a rotating wheel 4 on the opposite side, and the upper sides of the two connecting plates 5 are rotatably connected to a fixed semi-ring 8, and the front sides of the two connecting plates 5 are fixedly connected to a fixing component, and the upper side of the base 3 is fixedly connected to a detection component.

[0041] Among them, the driven gear 10 is meshed and connected with the driving gear 11, the driving gear 11 drives the driven gear 10 to rotate, the driving gear 11 is meshed and connected with the auxiliary gear 13, the driving gear 11 drives the auxiliary gear 13 to rotate, the auxiliary gear 13 is meshed and connected with the transmission gear 14, the auxiliary gear 13 drives the transmission gear 14 to rotate, the auxiliary gear 13 plays the role of connecting rod 6 fixed on the rear sides of the driven gear 10 and the transmission gear 14, and can rotate to the adjacent side, the rear side of the driven gear 10 is rotatably connected to the rear side of the base 3, the rear side of the transmission gear 14 is rotatably connected to the rear side of the base 3, the driven gear 10 and the transmission gear 14 are fixed with a rotating shaft in the middle, rotate inside the rear side of the base 3, and the connecting rod 6 is driven to rotate inside the upper side of the base 3 conveniently and stably, the lower sides of the two connecting rods 6 are both rotatably connected to the upper side of the base 3, and the connecting rod 6 is driven to rotate inside the upper side of the base 3 through the rotating shaft fixed in the middle of the driven gear 10 and the transmission gear 14.

[0042] The driving gear 11 at the output end is driven to rotate by starting the motor 12, thereby driving the driven gear 10 and the auxiliary gear 13 meshing on the left and right sides to rotate, wherein the auxiliary gear 13 is meshed with the transmission gear 14, thereby driving the transmission gear 14 to rotate, thereby driving the driven gear 10 and the connecting rod 6 on the rear side of the transmission gear 14 to rotate inside the lower side of the base 3, and the cable is fixed in the bending area through the fixing component and the detection component to detect the bending curvature, wherein the qualification degree of the cable can be intuitively seen through the arc ruler 2 on the front side of the display screen 1.

[0043] Reference Figure 4-5 The fixing component includes a limit plate 16, which is slidably connected to the inside of the front side of the connecting plate 5. The left side of the limit plate 16 is fixedly connected to the limit rod 15. A spring 17 is arranged on the outer periphery of the limit plate 16. The rear ends of the two springs 17 are fixedly connected to the front sides of the limit rods 15. The front ends of the two springs 17 are fixedly connected to the inside of the front side of the connecting plate 5. The springs 17 are deformed inside the connecting plate 5 by the driving of the limit rods 15, and then the limit plate 16 is abutted against the groove opened on the outer wall of the fixed semi-ring 8 by the deformation of the springs 17. The two limit rods 15 are both slidably connected to the inside of the connecting plate 5. The limit rod 15 slides inside the connecting plate 5 by the driving of the limit plates 16. The front sides of the two fixed semi-rings 8 both penetrate the inside of the front side of the connecting plate 5. The fixed semi-ring 8 can fix cables of different radii by penetrating the inside of the front side of the connecting plate 5.

[0044] The limiting plate 16 is pulled to drive the limiting rod 15 to move forward, thereby deforming the spring 17. The limiting plate 16 is then loosened, and the deformation of the spring 17 causes the rear side of the limiting plate 16 to abut against the groove formed on the outer wall of the fixing half ring 8, thereby fixing the fixing half ring 8.

[0045] Reference Figure 4The detection component includes a fixed block 7, the lower side of the fixed block 7 is fixedly connected to the upper side of the base 3, the lower side of the fixed block 7 is fixedly connected to a pressure sensor 18, the upper side of the fixed block 7 is threadedly connected to a bolt 9, the lower side of the bolt 9 is rotatably connected to a fixed plate 19, the fixed plate 19 is slidably connected to the inner wall of the fixed block 7, the fixed plate 19 is convenient for limiting the cable on the upper side of the pressure sensor 18, and is convenient for centralized detection of the cable when it is bent.

[0046] By tightening the bolt 9 to drive the lower side of the fixed plate 19 to rotate, the cable is restricted to the upper side of the pressure sensor 18 on the lower side of the inner wall of the fixed block 7, so that when the cable is bent, the pressure after bending can be concentrated on the upper side of the pressure sensor 18, reducing the detection error.

[0047] Working principle: When using the cable bending curvature measuring device, first fix the cable on the bending component, fix both ends of the cable on the upper side of the connecting plate 5, open the fixed half ring 8, and then fix the cable through the fixed half ring 8, and press the front end of the fixed half ring 8 downward to pass through the front side of the connecting plate 5, and insert it into the groove opened on the outer wall of the fixed half ring 8 through the limit plate 16, wherein the limit plate 16 is pulled to drive the limit rod 15 to slide inside the connecting plate 5, and then the limit plate 16 is abutted against the groove opened on the outer wall of the fixed half ring 8 through the deformation generated by the spring 17. When the limit plate 16 is loosened, a limiting effect is achieved, and then the cable is placed on the upper side of the pressure sensor 18 on the lower side of the inner wall of the fixed block 7, and then the bolt 9 is tightened to drive the lower rotating fixed plate 19 to move downward, and the cable is fixed to the pressure sensor 18, which plays a limiting role, does not apply force to the pressure sensor 18, and does not need manual support. Then, by starting the motor 12, the active gear 11 at the output end is driven to rotate, and then the driven gear 10 and the auxiliary gear 13 on the left and right sides are driven to rotate, and then the transmission gear 14 and the connecting rod 6 fixed on the rear side of the driven gear 10 are able to rotate toward the adjacent side through the engagement between the auxiliary gear 13 and the transmission gear 14, thereby driving the connecting plates 5 on both sides of the connecting rod 6 to move toward the adjacent side, and at the same time driving the cable to bend with an arc. Under the restriction of the fixed semi-ring 8 and the rotating wheel 4, the cable will not be straightened, so that the pressure sensor 18 can detect the cable, and the arc ruler 2 is displayed on the front side of the display screen 1 on the upper side of the base 3, which is the standard for the detection cable, which is convenient for cable confirmation and intuitive display.

[0048] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cable bending curvature measuring device, comprising a base (3), characterized in that: A display screen (1) is fixedly connected to one side of the top of the base (3); an arc ruler (2) is displayed on the front side of the display screen (1); a motor (12) is fixedly connected to the front side of the base (3); an output end of the motor (12) is fixedly connected to a driving gear (11); two connecting rods (6) are rotatably connected inside the base (3); the lower ends of the two connecting rods (6) are respectively fixedly connected to a driven gear (10) and a transmission gear (14); an auxiliary gear (13) is rotatably connected inside the front side of the base (3); connecting plates (5) are fixedly connected to opposite sides of the connecting rods (6); rotating wheels (4) are rotatably connected to opposite sides of the two connecting plates (5); fixed half rings (8) are rotatably connected to the upper sides of the two connecting plates (5); fixed components are fixedly connected to the front sides of the two connecting plates (5); and a detection component is fixedly connected inside the upper side of the base (3).

2. A cable bending curvature measuring device according to claim 1, characterized in that: The fixing assembly comprises a limit plate (16), the limit plate (16) being slidably connected to the interior of the front side of the connecting plate (5), the left side of the limit plate (16) being fixedly connected to the limit rod (15), and a spring (17) being arranged on the periphery of the limit plate (16).

3. A cable bending curvature measuring device according to claim 1, characterized in that: The detection assembly comprises a fixed block (7), the lower side of the fixed block (7) being fixedly connected to the interior of the upper side of the base (3), the lower side of the fixed block (7) being fixedly connected to the interior of the lower side of the fixed block (7), the upper side of the fixed block (7) being threadedly connected to a bolt (9), and the lower side of the bolt (9) being rotatably connected to a fixed plate (19).

4. A cable bending curvature measuring device according to claim 1, characterized in that: The driven gear (10) and the driving gear (11) are meshedly connected, the driving gear (11) and the auxiliary gear (13) are meshedly connected, the auxiliary gear (13) and the transmission gear (14) are meshedly connected, the rear side of the driven gear (10) is rotatably connected to the interior of the rear side of the base (3), and the rear side of the transmission gear (14) is rotatably connected to the interior of the rear side of the base (3).

5. The cable bending curvature measuring device according to claim 1, characterized in that: The lower sides of the two connecting rods (6) are rotatably connected to the interior of the upper side of the base (3).

6. A cable bending curvature measuring device according to claim 2, characterized in that: The rear ends of the two springs (17) are fixedly connected to the front side of the limiting rod (15), and the front ends of the two springs (17) are fixedly connected to the inside of the front side of the connecting plate (5).

7. A cable bending curvature measuring device according to claim 2, characterized in that: The two limit rods (15) are both slidably connected inside the connecting plate (5), and the front sides of the two fixed half rings (8) both penetrate the front side of the connecting plate (5).

8. The cable bending curvature measuring device according to claim 3, characterized in that: The fixing plate (19) is slidably connected to the inner wall of the fixing block (7).