Rubber production ingredient weighing machine
By introducing weighing mechanism and mobile components in the rubber production batching system, accurate weighing and proportion control of rubber batching is achieved, poor rubber quality or scrapping caused by misalignment of batching ratio in the prior art, and improved product quality .
Patent Information
- Application Number
- CN202421006223.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing rubber production batching system cannot accurately adjust the batching ratio when the batch changes in production, resulting in poor quality or scrapping of rubber.
A rubber production ingredient weighing machine including weighing rack, weighing box, mobile station, weighing scale, baffle and mobile components is designed. After the weighing scale shows that the weight meets the standard, the moving components are started and the ingredients are weighed from the weighing. The table is pulled to the ingredients tank to achieve accurate ingredients addition.
It ensures accurate weighing and proportional control of ingredients, improves the quality of rubber products, and avoids quality problems caused by imbalance in ingredients.
Smart Images

Figure CN222166286U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber production, in particular to a rubber production batching weighing machine. Background Art
[0002] Rubber is widely used in industry due to its strong elasticity, insulation and plasticity. In rubber production, ingredients often need to be weighed to ensure that the proportion of ingredients is appropriate. Existing rubber production ingredient weighing machines require manual pouring of ingredients into containers, which requires a lot of labor for workers and has low production efficiency.
[0003] Prior art CN214447590U discloses a rubber product batching system, including a heating box, a batching tank, a batching box body, a hopper, a solenoid valve, a driving motor, a rotating rod, two transmission rods, two threaded rods and two sealing covers, wherein the batching tank is located above the heating box, the batching box body is located above the batching tank, the hopper is fixedly connected to the bottom of the batching box body and is communicated with the inside of the batching box body, the solenoid valve is fixedly connected to the output end of the hopper, the driving motor is located above the batching box body, the rotating rod is rotatably connected to the batching box body and is fixedly connected to the output end of the driving motor, the two transmission rods are respectively rotatably connected to the two sides of the batching box body, and are connected to the rotating rod through a belt, and a bevel gear is provided at the bottom end, and the two threaded rods are respectively rotatably connected to the two sides of the batching tank , and a bevel gear is provided at one end away from the batching tank, and each of the threaded rods is connected to each of the transmission rods through a bevel gear, and the two are respectively threadedly connected to the surfaces of the two threaded rods and are located above the batching tank. When batching, the driving motor is started, the rotating rod rotates, and the two transmission rods are driven to rotate by a belt. The two transmission rods respectively drive the two threaded rods to rotate through the bevel gears, thereby driving the two sealing covers to move, so that the ingredients flowing from the batching box into the hopper flow into the batching tank. When the batching tank is full, the driving motor is started in the reverse direction to reset the two sealing covers, and at the same time, the solenoid valve is opened to make the ingredients flow from the batching tank into the heating box, thereby realizing automatic pouring of the ingredients into the container, thereby reducing the labor of workers and improving production efficiency.
[0004] However, the above existing technologies cannot weigh the ingredients. When the production batch changes, the amount of ingredients added will not change accordingly, causing the proportion of the ingredients to change, resulting in poor quality of the output rubber or even scrapping. Utility Model Content
[0005] The utility model aims to provide a rubber production ingredient weighing machine, which solves the problem that the prior art cannot weigh the ingredients, and when the production batch changes, the amount of ingredients added will not change accordingly, causing the proportion of the ingredients to change, resulting in poor quality of the output rubber or even scrapping.
[0006] To achieve the above-mentioned purpose, the utility model provides a rubber production ingredient weighing machine, including a batching tank and a weighing mechanism, the weighing mechanism including a weighing frame, a weighing box, a mobile platform, a weighing scale, a weighing platform, a baffle and a moving assembly, the weighing frame is located on one side of the batching tank, the weighing box is fixedly connected to the top of the weighing frame, and is provided with an inlet and a discharge port, the discharge port is located above the batching tank, the mobile platform is slidably connected to the weighing box, and is located in the weighing box, and is located above the discharge port, the weighing scale is fixedly connected to the top of the mobile platform, the weighing platform is fixedly connected to the top of the weighing scale, the baffle is slidably connected to the weighing platform, and is fixedly connected to the weighing box, and is located below the inlet, and the moving assembly is located below the weighing box.
[0007] Wherein, the moving assembly includes a moving frame and a moving motor, the moving frame is fixedly connected to the bottom of the weighing box and away from the moving platform, and the moving motor is fixedly connected to one side of the moving frame.
[0008] Among them, the moving component also includes a convolution axis and two pulling chains, the weighing box is also provided with a moving groove, one end of the two pulling chains is fixedly connected to the moving platform and is located in the moving groove, the convolution axis is fixedly connected to the other end of the two pulling chains, and is rotatably connected to the moving frame, and is fixedly connected to the output end of the moving motor. The moving component also includes a convolution axis and two pulling chains, the weighing box is also provided with a moving groove, one end of the two pulling chains is fixedly connected to the moving platform and is located in the moving groove, the convolution axis is fixedly connected to the other end of the two pulling chains, and is rotatably connected to the moving frame, and is fixedly connected to the output end of the moving motor.
[0009] Wherein, the moving component also includes a strong spring and a protective shell, the strong spring is fixedly connected to the moving platform and the weighing box and is located between the moving platform and the weighing box, and the protective shell is fixedly connected to the bottom of the weighing box.
[0010] Wherein, the moving assembly also includes two auxiliary parts, and the auxiliary parts include a rotating shaft and two rollers. The rotating shaft is fixedly connected to the moving platform, passes through the moving platform, and is located in the moving groove. The two rollers are rotatably connected to the two ends of the rotating shaft respectively.
[0011] Wherein, the weighing mechanism also includes a solenoid valve and a controller, the solenoid valve is fixedly connected to the weighing box and is located above the feed port, and the controller is fixedly connected to one side of the weighing box and is electrically connected to the solenoid valve.
[0012] Among them, the rubber production ingredient weighing machine also includes an auxiliary mechanism, which includes a maintenance door and an observation window. The maintenance door is hinged to the weighing box and is located on a side away from the feeding port. The weighing box is also provided with an installation port. The observation window is fixedly connected to the weighing box and is located in the installation port.
[0013] The utility model discloses a rubber production batching weighing machine. When adding ingredients in rubber processing, the raw materials required for the rubber are added into the weighing box, the ingredients enter the weighing box from the material inlet, then fall on the weighing table, and are restricted above the weighing plate by the inner wall of the weighing box and the baffle. After the weight displayed on the weighing scale reaches the standard, the addition of ingredients is stopped, and the moving component is started to pull the weighing scale and the weighing table backward. The ingredients are gradually scraped away from the weighing table under the interception of the baffle, and fall into the batching tank from the weighing box. The addition of ingredients is completed, which avoids the problem that the prior art cannot weigh the ingredients. When the production batch changes, the amount of the ingredients added will not change accordingly, so that the proportion of the ingredients changes, which will lead to the problem that the quality of the output rubber is poor or even scrapped. The ingredients are weighed, the proportion of the ingredients is controlled more accurately, and the effect of improving product quality is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0015] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.
[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle.
[0017] Figure 3 It is a structural schematic diagram of the moving component of the first embodiment of the utility model.
[0018] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.
[0019] 101-dosing tank, 102-weighing rack, 103-weighing box, 104-mobile platform, 105-weighing scale, 106-weighing platform, 107-baffle, 108-mobile frame, 109-mobile motor, 110-convolution axis, 111-pull chain, 112-strong spring, 113-protective shell, 114-rotating shaft, 115-roller, 116-solenoid valve, 117-controller, 201-maintenance door, 202-observation window. DETAILED DESCRIPTION
[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0021] The first embodiment of the present application is:
[0022] See also Figure 1-Figure 3 ,in Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model; Figure 2 yes Figure 1 The enlarged view of point A in the middle; Figure 3 It is a structural schematic diagram of the moving component of the first embodiment of the utility model.
[0023] The utility model provides a rubber production batching weighing machine: comprising a batching tank 101 and a weighing mechanism, wherein the weighing mechanism comprises a weighing frame 102, a weighing box 103, a moving platform 104, a weighing scale 105, a weighing platform 106, a baffle 107, a moving component, a solenoid valve 116 and a controller 117, wherein the moving component comprises a moving frame 108, a moving motor 109, a convolution axis 110, two pulling chains 111, a strong spring 112, a protective shell 113 and two auxiliary parts, wherein the auxiliary parts comprise a rotating shaft 114 and two rollers 115. The above-mentioned solution solves the problem that the above prior art cannot weigh the batching, and when the production batch changes, the amount of the added batching will not change accordingly, so that the proportion of the batching changes, which will lead to poor quality of the output rubber or even scrapping.
[0024] According to the present specific embodiment, the weighing frame 102 is located on one side of the batching tank 101, the weighing box 103 is fixedly connected to the top of the weighing frame 102, and is provided with an inlet and a discharge port, the discharge port is located above the batching tank 101, the mobile platform 104 is slidably connected to the weighing box 103, and is located in the weighing box 103, and is located above the discharge port, the weighing scale 105 is fixedly connected to the top of the mobile platform 104, the weighing platform 106 is fixedly connected to the top of the weighing scale 105, the baffle 107 is slidably connected to the weighing platform 106, and is fixedly connected to the weighing box 103, and is located below the inlet, The moving component is located below the weighing box 103. When adding ingredients during rubber processing, the raw materials required for the rubber are added into the weighing box 103, and the ingredients enter the weighing box 103 from the feed port, then fall onto the weighing platform 106, and are restricted above the weighing platform 106 by the inner wall of the weighing box 103 and the baffle 107. After the weight displayed on the weighing scale 105 reaches the standard, the addition of ingredients is stopped, and the moving component is started to pull the weighing scale 105 and the weighing platform 106 backwards. The ingredients are gradually scraped away from the weighing platform 106 by the interception of the baffle 107, and fall from the weighing box 103 into the ingredient tank 101, and the addition of ingredients is completed.
[0025] The mobile frame 108 is fixedly connected to the bottom of the weighing box 103 and away from the mobile platform 104, and is used to install the mobile motor 109. The mobile motor 109 is fixedly connected to one side of the mobile frame 108 to provide power for the entire mobile assembly.
[0026] Secondly, the weighing box 103 is also provided with a moving groove, one end of the two pulling chains 111 is fixedly connected to the moving platform 104 and is located in the moving groove, the convolution axis 110 is fixedly connected to the other end of the two pulling chains 111, and is rotatably connected to the moving frame 108, and is fixedly connected to the output end of the moving motor 109. When the weighing scale 105 and the weighing platform 106 are moved, the moving motor 109 is started, the convolution axis 110 is rotated, and the two pulling chains 111 are gradually convoluted on the convolution axis 110. The moving platform 104 moves along the moving groove under the pull of the two pulling chains 111, thereby driving the weighing scale 105 and the weighing platform 106 to move.
[0027] At the same time, the strong spring 112 is fixedly connected to the moving platform 104 and the weighing box 103, and is located between the moving platform 104 and the weighing box 103. The protective shell 113 is fixedly connected to the bottom of the weighing box 103. When the moving platform 104 is reset, the moving motor 109 is started in reverse to loosen the two pulling chains 111 wound on the convolution axis 110. At the same time, under the action of the strong spring 112, the moving platform 104 is reset. At the same time, the protective shell 113 can effectively prevent impurities such as dust and particles from entering the moving component to reduce the working efficiency of the moving component.
[0028] At the same time, the rotating shaft 114 is fixedly connected to the moving platform 104, passes through the moving platform 104, and is located in the moving groove. The two rollers 115 are respectively rotatably connected to the two ends of the rotating shaft 114. When the moving platform 104 moves, the four rollers 115 respectively connected to the two ends of the rotating shaft 114 roll along the moving groove, which can effectively reduce the friction force applied to the moving platform 104 when it moves.
[0029] At the same time, the solenoid valve 116 is fixedly connected to the weighing box 103 and is located above the feed port. The controller 117 is fixedly connected to one side of the weighing box 103 and is electrically connected to the solenoid valve 116. The controller is a UM-A type valve controller. When weighing the rubber ingredients, the switch of the solenoid valve 116 can be controlled by the controller 117, thereby controlling the amount of rubber ingredients entering the weighing box 103.
[0030] When adding ingredients in rubber processing, the raw materials required for rubber are added to the weighing box 103, and the solenoid valve 116 is controlled by the controller 117 to open the solenoid valve 116. The ingredients enter the weighing box 103 from the inlet through the solenoid valve 116, and then fall on the weighing platform 106, and are restricted above the weighing plate by the inner wall of the weighing box 103 and the baffle 107. After the weight displayed on the weighing scale 105 reaches the standard, the addition of ingredients is stopped, and the controller 117 is used to control the solenoid valve 116 to open the solenoid valve 116. The solenoid valve 116 is closed by the actuator 117, and the moving motor 109 is started at the same time, the convolution shaft 110 rotates, and the two pulling chains 111 are gradually convoluted on the convolution shaft 110. The moving platform 104 moves along the moving groove under the pull of the two pulling chains 111, thereby driving the weighing scale 105 and the weighing platform 106 to move, and the weighing scale 105 and the weighing platform 106 are pulled backward, and the ingredients are gradually scraped off the weighing platform under the interception of the baffle 107. 106, falls from the weighing box 103 into the ingredient tank 101, and the addition of ingredients is completed; when the moving platform 104 is reset, the moving motor 109 is started in reverse, and the two pulling chains 111 convoluted on the convolution axis 110 are loosened, and at the same time, under the action of the strong spring 112, the moving platform 104 is reset; at the same time, the protective shell 113 can effectively prevent dust, particles and other impurities from entering the moving component to reduce the working efficiency of the moving component; and when the moving platform 104 is moved, the four rollers 115 connected to the two ends of the rotating shaft 114 are respectively rotated to roll along the moving groove, which can effectively reduce the friction force of the moving platform 104 when it moves, avoiding the inability of the prior art to weigh the ingredients. When the production batch changes, the amount of ingredients added will not change accordingly, so that the proportion of ingredients changes, which will lead to poor quality of the output rubber, or even scrapped. The effect of weighing the ingredients, more accurately controlling the proportion of ingredients, and improving product quality is obtained.
[0031] The second embodiment of the present application is:
[0032] See also Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.
[0033] On the basis of the first embodiment, the rubber production batching weighing machine of this embodiment further includes an auxiliary mechanism, and the auxiliary mechanism includes a maintenance door 201 and an observation window 202 .
[0034] Among them, the maintenance door 201 is hinged to the weighing box 103 and is located on a side away from the feeding port. The weighing box 103 is also provided with an installation port. The observation window 202 is fixedly connected to the weighing box 103 and is located in the installation port. When the weighing machine is working, the worker can observe the display data of the weighing scale 105 and the status of the mechanism in the weighing machine through the observation window 202. When the weighing machine needs to be repaired, the maintenance door 201 can be opened for maintenance, thereby achieving the effect of real-time observation and convenient maintenance.
[0035] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A rubber production batching weighing machine, comprising a batching tank, characterized in that: Also includes a weighing mechanism; The weighing mechanism includes a weighing frame, a weighing box, a mobile platform, a weighing scale, a weighing platform, a baffle and a moving assembly. The weighing frame is located above the batching tank. The weighing box is fixedly connected to the weighing frame and is provided with an inlet and a discharge port. The discharge port is located above the batching tank. The mobile platform is slidably connected to the weighing box and is located in the weighing box and above the discharge port. The weighing scale is fixedly connected to the mobile platform. The weighing platform is fixedly connected to the weighing scale. The baffle is slidably connected to the weighing platform and is fixedly connected to the weighing box and is located below the inlet. The moving assembly is located below the weighing box.
2. The rubber production batching weighing machine according to claim 1, characterized in that: The moving assembly comprises a moving frame and a moving motor. The moving frame is fixedly connected to the bottom of the weighing box and away from the moving platform. The moving motor is fixedly connected to one side of the moving frame.
3. The rubber production batching weighing machine as claimed in claim 2, characterized in that: The moving component also includes a convolution axis and two pulling chains. The weighing box is also provided with a moving groove. One end of the two pulling chains is fixedly connected to the moving platform and is located in the moving groove. The convolution axis is fixedly connected to the other end of the two pulling chains, and is rotatably connected to the moving frame, and is fixedly connected to the output end of the moving motor.
4. The rubber production batching weighing machine according to claim 1, characterized in that: The moving assembly also includes a strong spring and a protective shell. The strong spring is fixedly connected to the moving platform and the weighing box and is located between the moving platform and the weighing box. The protective shell is fixedly connected to the bottom of the weighing box.
5. The rubber production batching weighing machine as claimed in claim 3, characterized in that: The moving assembly also includes two auxiliary parts, which include a rotating shaft and two rollers. The rotating shaft is fixedly connected to the moving platform, passes through the moving platform, and is located in the moving groove. The two rollers are rotatably connected to the two ends of the rotating shaft respectively.
6. The rubber production batching weighing machine according to claim 1, characterized in that: The weighing mechanism also includes a solenoid valve and a controller. The solenoid valve is fixedly connected to the weighing box and is located above the feed inlet. The controller is fixedly connected to one side of the weighing box and is electrically connected to the solenoid valve.
7. The rubber production batching weighing machine according to claim 1, characterized in that: The rubber production ingredient weighing machine also includes an auxiliary mechanism, which includes a maintenance door and an observation window. The maintenance door is hinged to the weighing box and is located on a side away from the feeding port. The weighing box is also provided with an installation port. The observation window is fixedly connected to the weighing box and is located in the installation port.
Citation Information
Patent Citations
Rubber product batching system
CN214447590U
