Handheld color screen vibration analyzer
The handheld color screen vibration analyzer addresses sensor placement inaccuracies by using a support rail and pull rod mechanism for precise sensor positioning, improving data collection accuracy and ease of use.
Patent Information
- Application Number
- CN202420532776.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-19
AI Technical Summary
Existing handheld color screen vibration analyzers face challenges in accurate data collection due to improper sensor placement and adjustment, leading to inaccurate results, as operators may not correctly position the sensor relative to the equipment's vibration direction and amplitude, and the magnetic connection is inconvenient for repeated adjustments.
A handheld color screen vibration analyzer with a support rail featuring an arc-shaped slide groove, a slider with a positioning component, and a pull rod mechanism that allows precise adjustment of the sensor's position and angle, facilitated by angle scale lines and a damping sleeve for stability, along with a magnet for secure attachment.
Enables stable and accurate sensor positioning, allowing for precise measurement of vibration characteristics, enhancing the reliability of equipment diagnostics by simplifying the adjustment process and ensuring consistent data collection.
Smart Images

Figure CN222166308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibration analyzers, in particular to a handheld color-screen vibration analyzer. Background Art
[0002] The handheld color screen vibration analyzer is a portable instrument used to detect and analyze the vibration status of mechanical equipment. It helps engineers and maintenance personnel diagnose equipment failures, predict equipment life, and perform preventive maintenance by measuring and recording vibration signals. The handheld color screen vibration analyzer needs to be operated by personnel who are trained and familiar with the operation to play the best role. If the operator's skills are insufficient, he may not use the instrument correctly or misoperate it, resulting in inaccurate results. During operation, connect the sensor of the handheld color screen vibration analyzer to the equipment under test for data collection. During the data collection process, it is necessary to pay attention to the location of the sensor, the installation method, and the connection status between the sensor and the equipment under test to ensure the accuracy of the collected data.
[0003] The sensor should be located at a critical part of the equipment being tested, usually close to bearings, drive components, or other parts that may generate vibration. Choosing a suitable location can more accurately reflect the vibration of the equipment and help accurately diagnose the operating status of the equipment.
[0004] In addition, attention should be paid to the direction of the sensor, which should be consistent with the vibration signal of the device under test. For example, if the device generates axial vibration, the sensor should be placed in a direction parallel to the axis; if the device generates radial vibration, the sensor should be placed in a direction perpendicular to the axis. This can maximize the acquisition of the intensity and frequency characteristics of the vibration signal.
[0005] As well as the installation angle of the sensor, in order to find the maximum vibration response position on the device under test. By adjusting the angle of the sensor, it can be sensitively captured to the maximum vibration amplitude and frequency. This helps to more accurately identify the failure mode and vibration characteristics of the equipment.
[0006] The sensor end of an existing vibration analyzer is generally connected to the device under test via a magnet. It is inconvenient to repeatedly disassemble the sensor when adjusting the position, and the position is not accurate enough.
[0007] To this end, we propose a handheld color screen vibration analyzer. Utility Model Content
[0008] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a handheld color screen vibration analyzer.
[0009] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a handheld color screen vibration analyzer, comprising a vibration analyzer body, a wire fixedly connected to the vibration analyzer body, and a vibration sensor fixedly connected to the other end of the wire, and also comprising a support rail, the side wall of the support rail is provided with an arc-shaped slide groove, a slider that can slide in the slide groove is movably installed in the slide groove, a positioning component is fixedly installed on the top of the slider, and the positioning component is fixedly connected to the vibration sensor, a level is also fixedly installed on the end of the support rail, and angle scale lines are arranged around the edge of the slide groove on the side wall of the support rail.
[0010] Preferably, the positioning component includes a support bracket fixedly mounted on the slider, the outer wall surface of the vibration sensor is sleeved with a ring, the side wall surface of the ring is movably mounted with a pull rod which can rotate around its own axis, the pull rod is radially arranged on the side wall surface of the ring, and a limiting groove is provided on the side wall surface of the support bracket, the pull rod can slide in the limiting groove along the length direction of the limiting groove, the end of the support bracket is bent downward by ninety degrees to form an L-shaped structure, and the pull rod extends to the bottom end of the vertical part of the support bracket.
[0011] Preferably, the width of the limiting groove is 1.2 times the width of the pull rod.
[0012] Preferably, a damping sleeve is sleeved on the outer wall surface of the sliding block, the damping sleeve is made of rubber and has an interference fit with the support rail.
[0013] Preferably, a locking sleeve is fixedly mounted on the inner wall surface of the collar, the locking sleeve is a rubber sleeve and the inner wall surface is provided with anti-slip grooves and is interference fit with the vibration sensor, and the vibration sensor is sleeved inside the locking sleeve.
[0014] Preferably, a magnet is fixedly mounted on the input end of the vibration sensor.
[0015] Preferably, the end of the support rail is radially bent to form a fastening portion, and a hole is formed in the fastening portion.
[0016] Preferably, the levels at both ends of the support rail are perpendicular to each other.
[0017] Beneficial Effects
[0018] The utility model provides a handheld color screen vibration analyzer. It has the following beneficial effects:
[0019] First, fix the support rail at the measured position of the device under test through two sets of support rails or binding straps, and then fix the vibration sensor to the positioning component. Change the position of the slider in the slide slot by operating the positioning component, and record the position of the measurement by reading the angle scale line to provide a reference for subsequent measurements. When the support frame swings left and right, the support frame pushes the ring and the pull rod to change the position of the vibration sensor and locate the position of the vibration sensor. When swinging, pinch the pull rod and the support frame, slide the pull rod up to overlap with the support frame to separate the vibration sensor from the device under test. The support rail and the positioning component make it convenient to locate and record the vibration sensor, and the position can be adjusted more stably and accurately through the slide rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0021] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment in size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0023] Figure 2 This is a partial structural breakdown diagram of the utility model;
[0024] Figure 3 This is a structural breakdown diagram of the adsorption state of the utility model.
[0025] Legend:
[0026] 1. Vibration analyzer body; 2. Wire; 3. Vibration sensor; 4. Support rail; 5. Slide groove; 6. Slider; 7. Support frame; 8. Ring; 9. Pull rod; 10. Limiting groove; 11. Damping sleeve; 12. Locking sleeve; 13. Magnet; 14. Fastening part; 15. Level. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment: A handheld color screen vibration analyzer, such as Figure 1-Figure 3 As shown, it includes a vibration analyzer body 1, a wire 2 fixedly connected to the vibration analyzer body 1, and a vibration sensor 3 fixedly connected to the other end of the wire 2. When in use, the vibration sensor 3 is attached to the device under test to detect the vibration data of the device under test. It also includes a support rail 4. In this embodiment, the inner edge of the support rail 4 is an annular structure, which is attached to a structure such as a bearing. If the measured position of the device under test is a rectangle, the inner edge of the support rail 4 can also be a rectangle. The side wall of the support rail 4 is provided with an arc-shaped slide groove 5, and a slide that can slide in the slide groove 5 is movably installed in the slide groove 5. Block 6, a positioning component is fixedly installed on the top of the slider 6, the positioning component is fixedly connected to the vibration sensor 3, and a level 15 is also fixedly installed on the end of the support rail 4. The side wall surface of the support rail 4 is provided with angle scale lines around the edge of the slide groove 5. When in use, the support rail 4 is first fixed to the measured position of the measured device by two groups of support rails 4 or by binding straps, and then the vibration sensor 3 is fixedly connected to the positioning component, the position of the slider 6 in the slide groove 5 is changed by operating the positioning component, and the position of the measurement is recorded by reading the angle scale lines to provide a reference for subsequent measurements.
[0029] Furthermore, the positioning component includes a support frame 7 fixedly mounted on the slider 6, a ring 8 is sleeved on the outer wall surface of the vibration sensor 3, and a pull rod 9 rotatable around its own axis is movably mounted on the side wall surface of the ring 8. The pull rod 9 is radially arranged on the side wall surface of the ring 8, and a limiting groove 10 is provided on the side wall surface of the support frame 7. The pull rod 9 can slide in the limiting groove 10 along the length direction of the limiting groove 10. Furthermore, the end of the support frame 7 is bent downward by ninety degrees to form an L-shaped structure, and the pull rod 9 extends to the bottom end of the vertical part of the support frame 7. The width of the limiting groove 10 is greater than the width of the pull rod (9). In this embodiment, the width of the limiting groove 10 is 1.2 times the width of the pull rod (9). When the support frame 7 swings left and right, the support frame 7 pushes the ring 8 and the pull rod 9 to change the position of the vibration sensor 3 and locate the position of the vibration sensor 3. When swinging, pinch the pull rod 9 and the support frame 7, slide the pull rod 9 up to overlap with the support frame 7, so that the vibration sensor 3 is separated from the device under test.
[0030] Furthermore, a damping sleeve 11 is sleeved on the outer wall of the slider 6. The damping sleeve 11 is made of rubber and has an interference fit with the support rail 4. When the slider 6 slides in the slide groove 5, the interference fit between the damping sleeve 11 and the support rail 4 is utilized to prevent the slider 6 from shaking or displacing when it is fixed.
[0031] Furthermore, a locking sleeve 12 is fixedly mounted on the inner wall surface of the collar 8 . The locking sleeve 12 is a rubber sleeve and has anti-slip grooves on the inner wall surface. The locking sleeve 12 is interference fit with the vibration sensor 3 . The vibration sensor 3 is sleeved inside the locking sleeve 12 .
[0032] Furthermore, a magnet 13 is fixedly mounted on the input end of the vibration sensor 3 to be adsorbed and fixed when the measured part of the measured device is metal.
[0033] Furthermore, the end of the support rail 4 is radially bent to form a fastening portion 14, and a hole is provided on the fastening portion 14 for connecting another set of supporting rails 4 or a fixing belt.
[0034] Furthermore, the levels 15 at both ends of the support rail 4 are perpendicular to each other, so that the support rail 4 can be fixed horizontally during vertical or horizontal measurement.
[0035] The working principle of the utility model is as follows: first, the support rail 4 is fixed at the measured position of the measured device by means of two groups of support rails 4 or binding straps, and then the vibration sensor 3 is fixedly connected to the positioning component, the position of the slider 6 in the slide groove 5 is changed by operating the positioning component, and the position of the measurement is recorded by reading the angle scale line to provide a reference for subsequent measurements. When the support frame 7 swings left and right, the support frame 7 pushes the ring 8 and the pull rod 9 to change the position of the vibration sensor 3, and the position of the vibration sensor 3 is positioned. When swinging, pinch the pull rod 9 and the support frame 7, slide the pull rod 9 up to overlap with the support frame 7, so that the vibration sensor 3 is separated from the measured device.
[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A handheld color screen vibration analyzer, comprising a vibration analyzer body (1), a wire (2) fixedly connected to the vibration analyzer body (1), and a vibration sensor (3) fixedly connected to the other end of the wire (2), characterized in that: The invention also comprises a support rail (4), wherein the side wall surface of the support rail (4) is provided with an arc-shaped slide groove (5), wherein a slider (6) which can slide in the slide groove (5) is movably installed in the slide groove (5), and a positioning component is fixedly installed on the top of the slider (6), and the positioning component is fixedly connected to the vibration sensor (3), and a level (15) is also fixedly installed at the end of the support rail (4), and an angle scale line is arranged around the edge of the slide groove (5) on the side wall surface of the support rail (4).
2. A handheld color screen vibration analyzer according to claim 1, characterized in that: The positioning component includes a support frame (7) fixedly mounted on a slider (6), a collar (8) sleeved on the outer wall of the vibration sensor (3), a pull rod (9) movably mounted on the side wall of the collar (8) and rotatable around its own axis, the pull rod (9) being radially arranged on the side wall of the collar (8), a limiting groove (10) being provided on the side wall of the support frame (7), the pull rod (9) being able to slide in the limiting groove (10) along the length direction of the limiting groove (10), the end of the support frame (7) being bent downward by ninety degrees to form an L-shaped structure, and the pull rod (9) extending to the bottom end of the vertical portion of the support frame (7).
3. A handheld color screen vibration analyzer according to claim 2, characterized in that: The width of the limiting groove (10) is 1.2 times the width of the pull rod (9).
4. A handheld color screen vibration analyzer according to claim 1, characterized in that: The outer wall surface of the sliding block (6) is sleeved with a damping sleeve (11), the damping sleeve (11) is made of rubber material and the damping sleeve (11) is interference fit with the support rail (4).
5. A handheld color screen vibration analyzer according to claim 2, characterized in that: A locking sleeve (12) is fixedly mounted on the inner wall surface of the collar (8); the locking sleeve (12) is a rubber sleeve and has anti-slip grooves on its inner wall surface and is interference-fitted with the vibration sensor (3); the vibration sensor (3) is sleeved inside the locking sleeve (12).
6. A handheld color screen vibration analyzer according to claim 1, characterized in that: A magnet (13) is fixedly mounted on the input end of the vibration sensor (3).
7. A handheld color screen vibration analyzer according to claim 1, characterized in that: The end of the support rail (4) is radially bent to form a fastening portion (14), and a hole is provided on the fastening portion (14).
8. A handheld color screen vibration analyzer according to claim 1, characterized in that: The level gauges (15) at both ends of the support rail (4) are perpendicular to each other.
