Master batch performance detection device
The masterbatch performance detection device addresses the low accuracy of existing tests by molding melted masterbatch into a plastic sheet for comprehensive testing of flame retardant, tensile, and impact resistance properties, enhancing the reliability of test results.
Patent Information
- Application Number
- CN202420577195.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-25
AI Technical Summary
Existing methods for testing the performance of flame retardant masterbatch have low accuracy due to the short burning time of individual masterbatch samples, and the current methods fail to effectively assess tensile and impact resistance.
A masterbatch performance detection device that molds melted masterbatch into a plastic sheet structure, allowing for comprehensive testing of flame retardant, tensile, and impact resistance properties by simulating injection molding and observing the combustion process.
Enhances the accuracy of performance testing by enabling detailed observation of combustion, tensile, and impact resistance properties of the plastic sheet, thereby improving the reliability of test results.
Smart Images

Figure CN222166691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, and more specifically, to a masterbatch performance detection device. Background Art
[0002] Masterbatch is a granular aggregate obtained by uniformly loading an extraordinary amount of modified chemical additives in a carrier resin. Compared with adding modified chemical additives directly to the product: the masterbatch has a good dispersion effect, which can make the performance of the product uniform. The carrier resin of the masterbatch has good compatibility with the product resin, which makes the performance of the product with the masterbatch added better. The masterbatch is safe to use and has comprehensive functions. By adding different chemical additives, the masterbatch has the advantages of good impact resistance, good tensile resistance, and good flame retardant effect. Flame retardant masterbatch is added with flame retardant during the manufacturing process of the masterbatch, so that the masterbatch has the property of significantly delaying the spread of flame. The flame retardant masterbatch needs to be tested for its performance after granulation. At present, the flame retardant effect is judged by igniting the masterbatch and observing its combustion morphology. However, this detection method has low accuracy. Due to the small volume of a single masterbatch, if a single masterbatch is ignited, the burning time is very short and the observation effect is very poor. If the produced masterbatch is first melted into a sheet structure to form a thin-walled structure similar to a plastic product, the sheet product can not only detect the flame retardant effect of the masterbatch, but also the tensile resistance and impact resistance, etc., and the accuracy of the test results will be greatly improved. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the above-mentioned prior art and to provide a masterbatch performance detection device, which can mold the melted masterbatch into a plastic sheet structure by closing the upper template and the lower template, so as to understand the performance of the masterbatch by detecting the plastic sheet.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] The utility model discloses a masterbatch performance detection device, comprising a box body, wherein a first cavity and a second cavity are arranged inside the box body, the first cavity and the second cavity are separated by a partition, a plate forming device is arranged inside the first cavity, the plate forming device comprises a fixed lower template and an upper mold mechanism, the lower template is located below the upper mold mechanism, the upper mold mechanism comprises an upper template, the upper template can move up and down to abut or stay away from the lower template, the lower template comprises a molding groove, the upper template comprises a boss, when the upper template abuts against the lower template, the boss is inserted into the molding groove, so that the molding groove forms a closed cavity.
[0006] Furthermore, a first push plate is provided below the lower template, a plurality of ejector pins are connected to the upper portion of the first push plate, and the first push plate can drive the ejector pins to rise so that the ejector pins penetrate the forming groove from bottom to top.
[0007] Furthermore, the first push plate is lifted up and down by a first oil cylinder, and the end of the telescopic rod of the first oil cylinder is fixed to the first push plate.
[0008] Furthermore, the upper mold mechanism includes a heating sleeve, a heating wire is provided inside the heating sleeve, the heating wire is used to heat the heating sleeve, a discharge port is provided inside the upper mold plate, the discharge port is connected to the upper and lower surfaces of the upper mold plate, and the discharge port is connected to the inside of the heating sleeve.
[0009] Furthermore, a sliding block is provided inside the heating sleeve, and the sliding block is lifted up and down by a second oil cylinder, and the sliding block is sealed and matched with the inner wall of the heating sleeve.
[0010] Furthermore, a feed sleeve is fixed on the upper part of the heating sleeve, a feed port is provided on the side of the feed sleeve, and the feed port is connected with the inside of the feed sleeve. When the slider is at the highest point, the lower part of the slider is higher than the outlet of the feed port.
[0011] Furthermore, the upper mold mechanism includes a second push plate, which is connected to the upper mold plate. A third oil cylinder is connected to the upper portion of the second push plate. The third oil cylinder can drive the second push plate to move, so as to drive the upper mold plate to move up and down.
[0012] Furthermore, the upper template is connected to a guide rod near the four corners, the upper end of the guide rod passes through the second push plate and the lower surface of the protruding end can abut the upper part of the second push plate, and a spring is sleeved on the outer periphery of the guide rod, the lower part of the spring abuts the upper part of the upper template and the upper part abuts the lower part of the second push plate.
[0013] Furthermore, a first claw, a second claw and a lifting mechanism are provided in the second cavity, the first claw is fixed at the bottom of the second cavity, the second claw is located above the first claw, and the lifting mechanism is fixed to the upper surface inside the second cavity. The lifting mechanism is connected to the second claw and can drive the second claw to move up and down.
[0014] Furthermore, a third claw and a fourth claw are provided in the second cavity, the third claw is fixed to the partition, the fourth claw is fixed to the side wall of the second cavity, the third claw is opposite to the fourth claw, and a sandblasting device is installed on the upper part of the second cavity, and the sandblasting device is connected to the inside of the second cavity.
[0015] The beneficial effects of the utility model are:
[0016] 1. The utility model can melt the masterbatch and mold it into a simple plastic plate by arranging a plate forming device in the first cavity, simulate the plastic product formed by injection molding through the plastic plate, and put the plastic plate into the second cavity to ignite and test its flame retardant performance, so as to facilitate the observation of its combustion process and greatly improve the accuracy of the test results;
[0017] 2. The lifting mechanism may be a screw lifting mechanism, which can clamp both sides of the plastic sheet through the first claw and the second claw, and drive the second claw to rise through the lifting mechanism, so that the plastic sheet can be stretched through the second claw, thereby testing the tensile properties of the plastic sheet;
[0018] 3. By setting the third clamping jaw and the fourth clamping jaw, the plastic plate can be clamped horizontally, and then the surface of the plastic plate is sprayed by the sandblasting device. By observing the surface of the plastic plate, the impact resistance and surface strength of the plastic plate can be tested. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A structural diagram of the first embodiment;
[0020] Figure 2 It is a partial schematic diagram of the molding of the plastic plate;
[0021] Figure 3 It is a partial schematic diagram of the plastic plate being ejected;
[0022] Figure 4 It is a partial schematic diagram of the upper die mechanism;
[0023] Figure 5 A structural diagram of the second embodiment;
[0024] Figure 6 A structural diagram of the third embodiment;
[0025] Figure 7 This is a structural diagram of embodiment 4.
[0026] Figure numerals: 1. box body; 11. first cavity; 12. second cavity; 13. partition; 14. tray; 15. first clamping claw; 16. second clamping claw; 17. lifting mechanism; 18. third clamping claw; 19. fourth clamping claw; 2. lower template; 21. molding groove; 3. first push plate; 31. ejector pin; 32. first oil cylinder; 4. upper template; 41. boss; 42. discharge port; 43. guide rod; 44. spring; 5. heating sleeve; 51. heating wire; 6. feed sleeve; 61. feed port; 7. slider; 71. second oil cylinder; 8. second push plate; 81. third oil cylinder; 82. avoidance port; 9. clamping plate; 100. plastic plate; 200. sandblasting device. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1:
[0029] like Figures 1 to 4 As shown, a masterbatch performance detection device includes a box body 1, wherein a first cavity 11 and a second cavity 12 are provided inside the box body 1, wherein the first cavity 11 and the second cavity 12 are separated by a partition 13, and a plate forming device is provided inside the first cavity 11, wherein the plate forming device can melt the masterbatch to form a plastic plate 100, thereby simulating a plastic product.
[0030] The plate forming device includes a fixed lower mold plate 2 and an upper mold mechanism, wherein the lower mold plate 2 is located below the upper mold mechanism, and the upper mold mechanism includes an upper mold plate 4, wherein the upper mold plate 4 can move up and down to abut or move away from the lower mold plate 2, and the lower mold plate 2 includes a molding groove 21, and the upper mold plate 4 includes a boss 41. When the upper mold plate 4 abuts against the lower mold plate 2, the boss 41 is inserted into the molding groove 21, so that the molding groove 21 forms a closed cavity, and the plastic plate 100 can be cooled and formed in the closed cavity. The upper mold mechanism includes A heating sleeve 5 is provided with a heating wire 51 inside the heating sleeve 5, and the heating wire 51 is used to heat the heating sleeve 5. A discharge port 42 is provided inside the upper template 4, and the discharge port 42 is connected to the upper and lower surfaces of the upper template 4. The discharge port 42 is connected to the inside of the heating sleeve 5. A slider 7 is provided inside the heating sleeve 5, and the slider 7 is lifted up and down by a second oil cylinder 71. The second oil cylinder 71 is fixed to the upper part of the box body 1, and the telescopic rod of the second oil cylinder 71 is connected to the slider 7. The slider 7 is sealed and matched with the inner wall of the heating sleeve 5.
[0031] The molding process of the plastic plate 100 is as follows: the upper template 4 descends and abuts against the lower template 2, the required amount of masterbatch is added into the heating sleeve 5, the masterbatch is heated and melted in the heating sleeve 5, the second oil cylinder 71 drives the slider 7 to descend, and the melted masterbatch in the heating sleeve 5 is squeezed into the molding groove 21 from the discharge port 42, and the melted masterbatch is cooled and molded in the molding groove 21 to form the plastic plate 100.
[0032] Among them, a first push plate 3 is provided under the lower template 2, and a plurality of ejector pins 31 are connected to the upper part of the first push plate 3. The first push plate 3 can drive the ejector pins 31 to rise so that the ejector pins 31 penetrate the molding groove 21 from bottom to top. The first push plate 3 is lifted up and down by the first oil cylinder 32, and the end of the telescopic rod of the first oil cylinder 32 is fixed to the first push plate 3. After the plastic plate 100 is formed in the molding groove 21, the first oil cylinder 32 can drive the first push plate 3 to work, and push the plastic plate 100 out of the molding groove 21 through the ejector pins 31, thereby facilitating the removal of the plastic plate 100.
[0033] A feed sleeve 6 is fixed on the upper part of the heating sleeve 5, and a feed port 61 is provided on the side of the feed sleeve 6. The feed port 61 is connected to the inside of the feed sleeve 6. When the slider 7 is at the highest point, the lower part of the slider 7 is higher than the outlet of the feed port 61. By providing the feed sleeve 6, it is convenient for the masterbatch to enter the heating sleeve 5 for heating.
[0034] The upper mold mechanism includes a second push plate 8, which is connected to the upper mold plate 4. The second push plate 8 includes an avoidance opening 82, and the heating sleeve 5 is located in the avoidance opening 82. The upper part of the second push plate 8 is connected to a third oil cylinder 81, and the third oil cylinder 81 can drive the second push plate 8 to move, so as to drive the upper mold plate 4 to move up and down. Specifically, the upper mold plate 4 is connected to a guide rod 43 near the four corners, and the upper end of the guide rod 43 passes through the second push plate 8 and the lower surface of the protruding end can abut against the upper part of the second push plate 8. The outer periphery of the guide rod 43 is sleeved with a spring 44, and the lower part of the spring 44 abuts against the upper part of the upper mold plate 4 and the upper part abuts against the lower part of the second push plate 8. By arranging the second push plate 8 and the spring 44, a buffering effect can be played on the upper mold plate 4, thereby improving the reliability of the structure.
[0035] Embodiment 2:
[0036] like Figures 1 to 5 As shown, on the basis of the first embodiment, a clamping plate 9 is provided in the second cavity 12, and the formed plastic plate 100 is taken out from the forming groove 21 and placed in the second cavity 12, the plastic plate 100 is clamped by the clamping plate 9, and the plastic plate 100 is ignited, and the flame retardant performance of the masterbatch is tested by observing the combustion of the plastic plate 100. The utility model, by arranging a plate forming device in the first cavity 11, can melt the masterbatch and shape it into a simple plastic plate 100, and the plastic product formed by the plastic plate 100 simulates injection molding, and the plastic plate 100 is placed in the second cavity 12 and ignited to test its flame retardant performance, which is convenient for observing its combustion process and greatly improves the accuracy of the test result.
[0037] A tray 14 is provided inside the second cavity 12 . The tray 14 is located below the clamping plate 9 . Residues after burning the plastic plate 100 can fall into the tray 14 and be collected.
[0038] Embodiment three:
[0039] like Figures 1 to 4 and Figure 6 As shown, on the basis of embodiment 1, a first claw 15, a second claw 16 and a lifting mechanism 17 are provided in the second cavity 12, the first claw 15 is fixed at the bottom of the second cavity 12, the second claw 16 is located above the first claw 15, the lifting mechanism 17 is fixed to the upper surface inside the second cavity 12, the lifting mechanism 17 is connected to the second claw 16 and can drive the second claw 16 to move up and down, the lifting mechanism 17 can be a screw lifting mechanism, through the first claw 15 and the second claw 16, it can clamp the two sides of the plastic sheet 100, and the second claw 16 can be driven to rise by the lifting mechanism 17, and the plastic plate 100 can be stretched by the second claw 16, so that the tensile performance of the plastic plate 100 can be tested.
[0040] Embodiment 4:
[0041] like Figures 1 to 4 and Figure 7 As shown, on the basis of embodiment one, a third claw 18 and a fourth claw 19 are provided in the second cavity 12, the third claw 18 is fixed to the partition 13, the fourth claw 19 is fixed to the side wall of the second cavity 12, the third claw 18 is opposite to the fourth claw 19, a sandblasting device 200 is installed on the upper part of the second cavity 12, the sandblasting device 200 is connected to the inside of the second cavity 12, the sandblasting device 200 is a prior art, by setting the third claw 18 and the fourth claw 19, the plastic plate 100 can be horizontally clamped, and then the surface of the plastic plate 100 is sprayed by the sandblasting device 200, and the impact resistance and surface strength of the plastic plate 100 can be tested by observing the surface of the plastic plate 100.
[0042] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A masterbatch performance detection device, characterized in that: The invention comprises a box body (1), wherein a first cavity (11) and a second cavity (12) are provided inside the box body (1), wherein the first cavity (11) and the second cavity (12) are separated by a partition (13), wherein a plate forming device is provided inside the first cavity (11), wherein the plate forming device comprises a fixed lower template (2) and an upper template mechanism, wherein the lower template (2) is located below the upper template mechanism, wherein the upper template mechanism comprises an upper template (4), wherein the upper template (4) can move up and down to abut against or away from the lower template (2), wherein the lower template (2) comprises a forming groove (21), and wherein the upper template (4) comprises a boss (41), wherein when the upper template (4) abuts against the lower template (2), the boss (41) is inserted into the forming groove (21) so that the forming groove (21) forms a closed cavity.
2. A masterbatch performance detection device according to claim 1, characterized in that: A first push plate (3) is provided below the lower template (2). A plurality of ejector pins (31) are connected to the upper portion of the first push plate (3). The first push plate (3) can drive the ejector pins (31) to rise so that the ejector pins (31) pass through the forming groove (21) from bottom to top. The first push plate (3) is lifted and lowered by a first oil cylinder (32). The end of the telescopic rod of the first oil cylinder (32) is fixed to the first push plate (3).
3. A masterbatch performance detection device according to claim 1, characterized in that: The upper mold mechanism comprises a heating sleeve (5), a heating wire (51) is provided inside the heating sleeve (5), and the heating wire (51) is used to heat the heating sleeve (5); a discharge port (42) is provided inside the upper mold plate (4), and the discharge port (42) is connected to the upper and lower surfaces of the upper mold plate (4), and the discharge port (42) is connected to the interior of the heating sleeve (5).
4. A masterbatch performance detection device according to claim 3, characterized in that: A slider (7) is provided inside the heating sleeve (5). The slider (7) is lifted and lowered by a second oil cylinder (71). The slider (7) is in sealing cooperation with the inner wall of the heating sleeve (5).
5. A masterbatch performance detection device according to claim 4, characterized in that: A feed sleeve (6) is fixed on the upper part of the heating sleeve (5), and a feed port (61) is provided on the side of the feed sleeve (6). The feed port (61) is communicated with the inside of the feed sleeve (6). When the slider (7) is at the highest point, the lower part of the slider (7) is higher than the outlet of the feed port (61).
6. A masterbatch performance detection device according to claim 1, characterized in that: The upper mold mechanism includes a second push plate (8), the second push plate (8) is connected to the upper mold plate (4), and the upper part of the second push plate (8) is connected to a third oil cylinder (81), and the third oil cylinder (81) can drive the second push plate (8) to move, so as to drive the upper mold plate (4) to move up and down.
7. A masterbatch performance detection device according to claim 6, characterized in that: The upper template (4) is connected to guide rods (43) near the four corners. The upper end of the guide rod (43) passes through the second push plate (8) and the lower surface of the protruding end can abut the upper part of the second push plate (8). The outer periphery of the guide rod (43) is provided with a spring (44). The lower part of the spring (44) abuts the upper part of the upper template (4) and the upper part abuts the lower part of the second push plate (8).
8. A masterbatch performance detection device according to claim 1, characterized in that: A clamping plate (9) and a tray (14) are provided in the second cavity (12), and the tray (14) is located below the clamping plate (9).
9. A masterbatch performance detection device according to claim 1, characterized in that: A first clamping claw (15), a second clamping claw (16) and a lifting mechanism (17) are provided in the second cavity (12); the first clamping claw (15) is fixed at the bottom of the second cavity (12); the second clamping claw (16) is located above the first clamping claw (15); the lifting mechanism (17) is fixed on the upper surface of the interior of the second cavity (12); the lifting mechanism (17) is connected to the second clamping claw (16) and can drive the second clamping claw (16) to move up and down.
10. The masterbatch performance detection device according to claim 1, characterized in that: A third clamping claw (18) and a fourth clamping claw (19) are provided in the second cavity (12), the third clamping claw (18) is fixed to the partition (13), the fourth clamping claw (19) is fixed to the side wall of the second cavity (12), the third clamping claw (18) is opposite to the fourth clamping claw (19), and a sandblasting device (200) is installed on the upper part of the second cavity (12), and the sandblasting device (200) is connected to the interior of the second cavity (12).
