Wire harness protection device

By designing a wire harness protection device, the clamping and tapering inlet ports in the shell are used to solve the problem of disordered layout of the wire harness of the electric drive axle, stable positioning of the wire harness and waterproofing and dustproofing, and improved installation quality and safety.

CN222169183UActive Publication Date: 2024-12-13ANHUI HUALING AUTOMOBILE
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Patent Information

Application Number
CN202323494515.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2024-12-13
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

The wiring harness layout of the electric drive axles of heavy-duty commercial vehicles is disordered, resulting in the risks of loosening, wear, water inlet, aging of the connectors, affecting the installation quality.

Method used

Design a wire harness protection device, including a housing, a wire harness positioning part and an inlet port, and through the clamping and tapering design in the housing, the wire harness is positioned and protected from loosening and water inlet, and adopts a detachable structure and a fixed bracket. Ensure stable installation of the wiring harness.

Benefits of technology

Effectively reduce the risk of wire harness loosening and wear, prevent external rainwater and dust from entering, and improve the installation quality and safety of wire harness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness protection device. The wire harness protection device comprises a shell and a wire harness positioning part, the wire harness positioning part is arranged in the shell and is used for clamping and positioning a wire harness to be protected; the shell is provided with a wire inlet allowing a wire harness to be protected to penetrate, the wire inlet is formed in the side face and / or the bottom face of the shell, and the wire inlet faces the interior of the shell and is gradually shrunk towards the center of the cross section of the wire inlet. The wire harness protection device provided by the utility model can clamp, position and protect the wire harness to be protected, reduces the risk that the wire harness to be protected is loosened or worn due to vibration, prevents wiring ports of a low-voltage wire harness and a whole-vehicle-end wire harness from being treaded, reduces the risk that external rainwater and dust enter the shell and are in contact with the wiring ports of different wire harnesses to be protected, and improves the safety of the whole-vehicle-end wire harness. And the installation quality of the to-be-protected wire harness is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of electrical accessories, and in particular to a wiring harness protection device. Background Art

[0002] At present, the electric drive axle of heavy-duty commercial vehicles generally includes drive motors, reduction gearboxes, shift mechanisms and other components.

[0003] Most devices such as drive motors and reducers contain a lot of low-voltage electronic devices. The plug-in models and specifications of these low-voltage devices are different, and the number of plug-ins is large. This leads to an increasing number of external interfaces of the bridge-end wiring harness, as well as a disordered layout of the bridge-end wiring harness, with risks such as loose connectors, wear, water ingress, and aging.

[0004] In summary, how to improve the installation quality of the bridge end wiring harness has become an urgent problem to be solved by technical personnel in this field. Utility Model Content

[0005] The purpose of the present application is to provide a wire harness protection device, which can be used to clamp and position the wire harness to be protected, and can also make the wire harness to be protected waterproof and dustproof, thereby improving the installation quality of the wire harness to be protected.

[0006] To achieve the above objectives, the present application provides a wiring harness protection device, comprising:

[0007] case;

[0008] A wire harness positioning portion disposed in the housing and used for clamping and positioning the wire harness to be protected;

[0009] A wire entry opening is arranged on the shell and is used for the wire harness to be protected to pass through; the wire entry opening is arranged on the side and / or bottom surface of the shell; the wire entry opening gradually tapers toward the inside of the shell and toward the center of its own cross section.

[0010] In some embodiments, the line inlet includes an outer channel opening close to the outside of the shell and an inner channel opening close to the inside of the shell; the outer channel opening and the inner channel opening are connected to each other, the outer channel opening is a constant diameter channel, and the inner channel opening is a variable diameter channel with a gradually decreasing diameter.

[0011] In some embodiments, the shell is provided with a through opening and a wire threading bracket detachably installed in part of the through opening; the inner channel opening is provided in the wire threading bracket; and the outer channel opening is defined by the through opening and the wire threading bracket.

[0012] In some embodiments, the housing includes a detachable top plate and a pair of first side plates spaced apart from each other; the pair of first side plates are respectively provided with a wire entry port.

[0013] In some embodiments, at least a portion of the edge of the top plate is bent and extended downward.

[0014] In some embodiments, the shell further includes a second side plate; and an edge of the top plate is bent and extended toward the second side plate.

[0015] In some embodiments, the bottom of the housing is exposed, or the housing includes a bottom plate and the bottom plate is provided with an opening.

[0016] In some embodiments, the harness positioning portion includes a wire clip; the wire clip has a wire clamping plate for surrounding and squeezing the harness to be protected, and the wire clamping plate is suspended in the housing.

[0017] In some embodiments, a fixing bracket is disposed outside the housing.

[0018] With respect to the above background technology, the wiring harness protection device provided in the present application includes:

[0019] case;

[0020] A wire harness positioning portion disposed in the housing and used for clamping and positioning the wire harness to be protected;

[0021] A wire entry opening is arranged on the shell and is used for the wire harness to be protected to pass through; the wire entry opening is arranged on the side and / or bottom surface of the shell; the wire entry opening gradually tapers toward the inside of the shell and toward the center of its own cross section.

[0022] The wiring harness protection device provided in the present application can position and clamp the wiring harness to be protected in the shell, for example, the low-voltage wiring harness at the electric drive axle end and the wiring harness at the vehicle end can be positioned and clamped in the shell, and the shell can be used to effectively position the aforementioned low-voltage wiring harness and protect the low-voltage wiring harness and the wiring harness at the vehicle end.

[0023] When the harness protection device provided by the present application is used to clamp and position the low-voltage harness and the vehicle-end harness, the risk of the low-voltage harness and the vehicle-end harness becoming loose or being worn due to vibration can be reduced. When the harness protection device provided by the present application is used to surround and protect the harness to be protected, the low-voltage harness and the vehicle-end harness and their wiring ports can be prevented from being stepped on, the risk of external rain and dust entering the housing and contacting the aforementioned wiring ports can be reduced, and the installation quality of the low-voltage harness and the vehicle-end harness can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0025] Figure 1 A schematic diagram of the structure of a wire harness protection device provided in an embodiment of the present application;

[0026] Figure 2A schematic diagram of the structure of the wire harness protection device provided in an embodiment of the present application at the line card;

[0027] Figure 3 This is a schematic diagram of the installation of the wire harness protection device provided in an embodiment of the present application.

[0028] Among them, 1-shell, 11-top plate, 12-second side plate, 13-bottom plate, 2-fixed bracket, 3-wire inlet, 31-external channel opening, 32-inner channel opening, 4-opening, 5-wire card. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0030] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0031] Please refer to Figures 1 to 3 , Figure 1 A schematic diagram of the structure of a wire harness protection device provided in an embodiment of the present application; Figure 2 A schematic diagram of the structure of the wire harness protection device provided in an embodiment of the present application at the line card; Figure 3 This is a schematic diagram of the installation of the wire harness protection device provided in an embodiment of the present application.

[0032] Please refer to Figure 1 and Figure 3 The present application provides a wire harness protection device, including a shell 1 and a wire harness positioning portion; the aforementioned wire harness positioning portion is arranged in the shell 1, and is used to clamp and position the wire harness to be protected; the shell 1 is provided with a wire entry port 3 for the wire harness to be protected to pass through, and the wire entry port 3 is arranged on the side and / or bottom of the shell 1, and the wire entry port 3 gradually shrinks toward the inside of the shell 1 and toward the center of its own cross section.

[0033] The wiring harness protection device provided in this embodiment can position and clamp the wiring harness to be protected in the housing 1, for example, the low-voltage wiring harness at the electric drive axle end and the wiring harness at the vehicle end can be positioned and clamped in the housing 1, and the housing 1 can be used to effectively position the aforementioned low-voltage wiring harness and protect the low-voltage wiring harness and the wiring harness at the vehicle end.

[0034] When the harness protection device is used to position the low-voltage harness and the vehicle-end harness, the risk of the low-voltage harness becoming loose or being worn due to vibration can be reduced.

[0035] When the harness protection device is used to protect the low-voltage harness and the vehicle-end harness, the low-voltage harness and the vehicle-end harness can be inserted from the wire inlet 3, so that the wiring ports of the low-voltage harness and the vehicle-end harness are located inside the housing 1, and the wiring ports of the low-voltage harness and the vehicle-end harness are prevented from being stepped on. In addition, the aforementioned wire inlet 3 is arranged on the side or bottom of the housing 1, and the wire inlet 3 gradually shrinks toward the inside of the housing 1 and toward the center of its own cross section, so the surface of the wire inlet 3 is an inclined surface with a certain curvature, which can prevent water outside the housing 1 from flowing into the wire inlet 3 along the surface of the housing 1, and to a certain extent reduce the risk of external rainwater and dust entering the housing 1 and contacting the wiring ports of the low-voltage harness and the vehicle-end harness.

[0036] The wire harness protection device provided in the present application is further described below in conjunction with the accompanying drawings and implementation examples.

[0037] like Figure 1 and Figure 3 As shown, in some embodiments, the shell 1 is provided with a wire entry port 3, which may include an outer channel opening 31 close to the outer side of the shell 1 and an inner channel opening 32 close to the inner side of the shell 1; wherein the outer channel opening 31 and the inner channel opening 32 are connected to each other, the outer channel opening 31 is a constant diameter channel, and the inner channel opening 32 is a variable diameter channel with a gradually decreasing diameter.

[0038] In the above embodiment, the line inlet 3 includes an outer channel opening 31 and an inner channel opening 32. When rainwater outside the housing 1 flows toward the line inlet 3 along the surface of the housing 1, the rainwater is blocked by the outer channel opening 31 and the inner channel opening 32. Most of the rainwater will stagnate at the outer channel opening 31, and a small amount of rainwater will contact the inner channel opening 32. Part of the rainwater that enters the inner channel opening 32 will also flow to the outer channel opening 31 again under the action of gravity. It can be seen that the above-mentioned line inlet 3 can effectively prevent rainwater from contacting the wiring harness to be protected and its wiring port in the housing 1.

[0039] In the above embodiment, when the low-voltage wire harness and the vehicle-end wire harness are inserted into the housing 1, the low-voltage wire harness and the vehicle-end wire harness can be respectively inserted from different wire inlets 3 of the housing 1. Usually, part of the cable skin of the low-voltage wire harness and the vehicle-end wire harness is stuck at the inner channel opening 32 and does not contact the outer channel opening 31, which can reduce the probability of rainwater flowing into the housing 1 along the cable skin, and further reduce the risk of rainwater contacting the wiring ports of different wire harnesses to be protected in the housing 1.

[0040] Generally, the housing 1 may be provided with a through-hole and a wire-threading bracket; the aforementioned wire-threading bracket may be detachably installed in part of the through-hole. In this embodiment, the inner channel opening 32 of the wire inlet 3 is provided on the aforementioned wire-threading bracket, and the outer channel opening 31 of the wire inlet 3 is defined by the through-hole and the wire-threading bracket, so that the operator can conveniently set a suitable wire inlet 3 for different wire harnesses to be protected, and ensure that each wire harness to be protected is stably and reliably installed in the corresponding wire inlet 3.

[0041] In some embodiments, the shell 1 may include a top plate 11 and a pair of first side plates; wherein the top plate 11 can be detachably mounted on the shell 1; the pair of first side plates are spaced apart from each other, and the pair of first side plates are respectively provided with wire entry ports 3, so that different wire harnesses to be protected can be passed through the shell 1 from different directions.

[0042] In the above embodiment, the top plate 11 is detachably mounted on the shell 1; when the top plate 11 is removed, the wiring harness to be protected can be easily and conveniently installed and removed in the shell 1; when the top plate 11 is installed, the top plate 11 can prevent the operator from stepping on the wiring harness to be protected and prevent rainwater from contacting the wiring harness to be protected and its wiring port.

[0043] In some embodiments, at least a portion of the edge of the top plate 11 is bent and extended downward to guide rainwater to flow down smoothly, avoid rainwater accumulation on the top plate 11 , and prevent rainwater from entering the housing 1 through the installation seam of the top plate 11 .

[0044] On the basis of the above embodiment, the housing 1 may further include a second side plate 12; the edge of the top plate 11 may be bent and extended toward the second side plate 12. In this embodiment, the edge of the top plate 11 is bent and extended toward the second side plate 12, which can guide rainwater to flow down from the second side plate 12, prevent rainwater from flowing down from the first side plate provided with the cable inlet 3, and reduce the risk of rainwater entering the cable inlet 3.

[0045] For reference Figure 1 and Figure 2 In some embodiments, the bottom of the housing 1 is exposed, or the housing 1 includes a bottom plate 13 and the bottom plate 13 is provided with an opening 4. The bottom of the housing 1 presents the above-mentioned design, which can timely discharge rainwater and dust entering the housing 1, prevent water and dust from accumulating in the housing 1, and avoid damage to the wiring harness to be protected and its wiring port.

[0046] In some embodiments, the harness positioning portion includes a wire card 5 ; the wire card 5 has a wire clamping plate for surrounding and squeezing the harness to be protected, and the wire clamping plate is suspended in the housing 1 , so that the connection ports of different harnesses to be protected can be suspended in the housing 1 .

[0047] In addition, the wiring harness protection device provided in the present application also positions and clamps the shell 1 on the vehicle body through the fixing bracket 3, ensuring that the low-voltage wiring harness and the vehicle-end wiring harness waiting for protection are reliably connected to the vehicle body.

[0048] In summary, the wiring harness protection device provided in the present application can fix the wiring harness to be protected and its wiring port at a designated position in the housing 1, which can effectively fix the wiring harness to be protected and reduce the risk of water ingress or loosening of the wiring harness to be protected.

[0049] The wiring harness protection device provided in the present application can be installed above the main reduction gearbox housing assembly of the electric drive axle, for example, it can be installed in the middle of the top of the main reduction gearbox housing assembly of the electric drive axle, to optimize the spatial layout of the bridge end and ensure the wiring safety of the electric drive axle.

[0050] The above is a detailed introduction to the wire harness protection device provided by the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and its core idea of ​​the present application. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.

Claims

1. A wire harness protection device, It is characterized in that include: Housing (1); A wire harness positioning portion provided in the housing (1) and used for clamping and positioning the wire harness to be protected; A wire entry opening (3) is provided on the housing (1) and is capable of allowing a wire harness to be protected to pass through; the wire entry opening (3) is provided on the side surface and / or the bottom surface of the housing (1); the wire entry opening (3) gradually contracts toward the inside of the housing (1) and toward the center of its own cross section.

2. The wire harness protection device according to claim 1, It is characterized in that The line inlet (3) comprises an outer channel opening (31) close to the outer side of the shell (1) and an inner channel opening (32) close to the inner side of the shell (1); the outer channel opening (31) and the inner channel opening (32) are connected to each other, the outer channel opening (31) is a channel of equal diameter, and the inner channel opening (32) is a channel of reduced diameter with a gradually decreasing diameter.

3. The wire harness protection device according to claim 2, It is characterized in that The housing (1) is provided with a through opening and a threading bracket detachably mounted in part of the through opening; the inner channel opening (32) is provided on the threading bracket; and the outer channel opening (31) is defined by the through opening and the threading bracket.

4. The wire harness protection device according to any one of claims 1 to 3, It is characterized in that The housing (1) comprises a detachable top plate (11) and a pair of first side plates spaced apart and opposite to each other; the pair of first side plates are respectively provided with the wire inlets (3).

5. The wire harness protection device according to claim 4, It is characterized in that At least part of the edge of the top plate (11) is bent and extended downward.

6. The wire harness protection device according to claim 5, It is characterized in that The shell (1) further comprises a second side plate (12); the edge of the top plate (11) is bent and extended towards the second side plate (12).

7. The wire harness protection device according to claim 6, It is characterized in that The bottom of the shell (1) is exposed, or the shell (1) comprises a bottom plate (13) and the bottom plate (13) is provided with an opening (4).

8. The wire harness protection device according to any one of claims 1 to 3, It is characterized in that The wire harness positioning portion comprises a wire clamp (5); the wire clamp (5) has a wire clamp plate for surrounding and squeezing the wire harness to be protected, and the wire clamp plate is suspended and distributed in the housing (1).

9. The wire harness protection device according to any one of claims 1 to 3, It is characterized in that A fixing bracket (2) is provided outside the shell (1).